Solutions. ydraulics. We Manufacture. H y d r a u l i c s. Char-Lynn Hydraulic Motors: h y d r a u l i c s
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1 H y d r a u l i c s ydraulics Char-Lynn Hydraulic Motors: h y d r a u l i c s General Purpose Motors We Manufacture No. - October 1 Solutions S o l u t i o n s
2 Features Integrated Check Valves Helps extend seal life Self-Lubricating Bushing Lengthened Spool Valve Lands Higher-efficiency operation More Rigid Components Helps reduce internal leakage Shaft Seal Withstand high back pressures Corrosion Protected Resist corrosion in hosile environments Extends seal life, decreasing the fluid pressure acting on the shaft seal and reducing case pressure to return pressure by as much as 0% of full system pressure. Case drain option is recommended for some series applications (see page 1). Reduces shaft friction under radial side loads to ensure adequate lubrication and support under all rated conditions. Reduces internal leakage into the motor case resulting in improved efficiencies and increased shaft turns per liter/gallon. Resists deformation and subsequent leaks at higher pressures using more rigid components such as the wear plate. Time proven shaft seal design and construction allow motors to withstand high back pressures without an external case drain. The motors can be connected together in series, or parallel to one another, see page for more infomation. motors are available with a corrosion resistant coating for use in an hostile environment. Such as salt, water, and various chemicals. It is especially effective in marine, food processing, car wash, fishing, and agricultural applications. Shaft plating helps eliminate seal damage caused by these caustic or acid materials in the shaft sealing area. Corrosion protected motors are available with just the output shaft plated, or protected with an entire motor exterior coating. Catalog Contents Specifications page Performance Data and Dimensions Product and (Mtg., Shafts Listed Below) Shaft Rotation (Standard) and Shaft Rotation (Reversed from Std.) Dimensions Shafts and Product Numbers (Standard Units) Shaft Side Load Capacity 1 Case Pressure and Case Drain 1 Fluid Recommendations 1 Model Code (Special* Orders) * Contact your Eaton Representative
3 General Purpose Spool Valve Hydraulic Motors from One of the World s Leading Manufacturers of Off Highway Mobile Components Eaton Corporation Char-Lynn motors provide a lot of power from a very small package, indeed, up to kw [ 1/ HP] of power. These motors are 1 millimeters [. inches] in diameter and to millimeters [.1 to.1 inches] in length. motors are the smallest of Eaton's line of Char-Lynn motors. These motors have high starting and running torque, and operate with equal torque in either direction. With this new :1 Geroler element, the five rollers provide support with rolling contact as the Geroler four lobe star rotates, minimizing friction and providing high efficiencies especially at start-up and at low speeds. Port B Bushing Port A Thrust Bearing Motors Actual Size Spool Valve / Check Valves Geroler Star Motor Shaft Drive and Valve Drive Motor Shaft
4 J- Geroler Element... Displacements Flow LPM [GPM]... 1 [.] ** [.] * Speed... Up to RPM Cont. Up to RPM Inter. Pressure Bar [PSI]... [00] Cont. 1 [00] Inter. Torque Nm [lb-in]... [] Cont. [] Inter. These compact motors have an hydrodynamic output shaft bearing. This hydrodynamic shaft bearing will accept high radial shaft loads, as well as high thrust loads common on sprocket and chain, or pulley and belt drive applications. The new bushing design reduces friction even further. The motor shaft seal allows a high case pressure of up to Bar [00 PSI] return line pressure without case drain line. When a case drain line is used a 0 Bar [ PSI] peak pressure is allowed in the return line. These small motors can be mounted in any orientation that would suit the application. The driving device, sprocket, pulley, etc., can be mounted directly onto the motor shaft. Displacement Size = cubic centimeter per shaft revolution ( cm /r ), [.0] = cubic inch per shaft revolution ( [ in /r ] ), [.] 1, [1.1] 1, [1.] 0,0 [.00] Mounting Flange Bolt: Dia. 1, [1.] x,1 [.0] Pilot 1/- UNF - B Mounting Holes on [1.] Dia. Bolt Circle Bolt: Dia. 1, [1.] x,1 [.0] Pilot M x 1 - H Mounting Holes on [1.] Dia. Bolt Circle Bolt: Dia., [.0] x,0 [.0] Pilot, [.0] Mounting Holes on 0,0 [.0] Dia. Bolt Circle Bolt: Dia., [.0] x,0 [.0] Pilot,0 [.] Mounting Holes on 0,0 [.0] Dia. Bolt Circle Output Shaft / inch Dia. Straight with, [.] Square Key and 1/- UNF - B Threaded Hole 1 mm Dia. Straight with,00 [.1] Square Key with M x 1 - H Threaded Hole /1 inch Dia. Straight with, [.] Square Key and 1/- UNF - B Threaded Hole mm Dia. Straight with, [.] Square Key with M x 1 - H Threaded Hole Involute T Splined Metric 1, [.0] Dia. (B 1 x 1 DIN ) M x 1 Threaded Hole / inch Dia. Straight with, [.] Dia. Crosshole / inch Tapered with woodruff Key and Nut Port Type /1- UNF - B O-ring End Ported G 1/ (BSP) End Ported M1 x 1, - H O-ring Port, End Ported /1- UNF - B O-ring Side Ported G / (BSP) Side Ported G 1/ (BSP) Side Ported G / (BSP) End Ported Case Drain No Case Drain /- UNF - B O-ring G 1/ (BSP) M x 1 - H O-ring Special Features Available Reverse Rotation Painted Low Gloss Black Corrosion Protected ** (Cont.) rating, motor may be run continuously at these ratings. * (Inter.) operation, % of every minute.
5 Specifications Bearing Housing Thrust Washer Thrust Bearing Bushing O-ring Seals () Check Valves Valve Housing Cap Screws () Output Shaft Valve Spool Exclusion Seal Pressure Seal Shaft Spacer Drive Spacer Plate Geroler Spool Drive Optional Case Drain (Shown with Shipping Plug) Specification Data Displacement cm /r [in /r], [.0], [.] 1, [1.1] 1, [1.] Speed Flow Flow LPM [GPM] Torque Nm [in-lb] Pressure* Bar [ PSI] 1 [.] 1 [.] 1 [.] [.] 0 1 [.] 1 [.] [.] [.] 1 [] [] [] 0 [] 1 [1] 0 [] [0] [] Peak [1] [1] [] [] [00] [00] [00] 1 [] 1 [00] 1 [00] 1 [00] 0 [1] Peak 0 [] 0 [] 0 [] [] Weight kg [lbs] [.],1 [.], [.], [.0] 0,0 [.00] 1 [.] [.] [] [] [] [0] [00] 0 [1], [.] * Maximum intermittent pressure at motor inlet port of 0 Bar [ PSI] without regard to Bar [ PSI] and/or back pressure ratings or combination thereof. Bar [ PSI] True pressure difference between inlet port and outlet port. See individual shafts for maximum torque recommendation. Splined shafts are recommended for those applications subject to frequent reversals. Rating Motor may be run continuously at these ratings. Operation % of every minute. Peak Operation 1% of every minute. Recommended Fluids Premium quality, anti-wear type hydraulic oil with a viscosity of not less than 0 SUS at operating temperature (see page 1). Recommended System Operating Temp. - C to C [-0 F to0 F] Recommended Filtration per ISO Cleanliness Code, level /1 To assure best motor life, run motor for approximately one hour at 0% of rated pressure before application to full load. Be sure motor is filled with fluid prior to any load applications.
6 Performance Data Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range shown in the light blue area. [00] 1 [00] [00] [00] 1, cm /r [.0 in /r] Pressure Bar [PSI] [00] [00] [00] [0] [00] [000] 1 [00] [00] 1 Flow LPM [GPM] [1], [], [], [.] 1,0 [.] 1,0 [] 1 [] 1 [] 1 1 [] [] [0] [1] [1] [] [1] [] 1 [] [] 1 [0] [] [] [0] [] 1 [] [] 0 [] [] [] 1 [] [] [1] 1 [] [] [] [] [] 1 [0] 1 [] 0 [] [] [] [0] [] [] [] [] [] 1 [] 0 [] 0 [1] 1 [1] 0 [1] [] [] [] 1 [1] 1 0 [1] [1] 1 [1] 1 [1] [1] 1 [] 1 [] [.] 0, [] 1 [] [] 0 [] 0 [0] [] [] [] [] 1 1 [] 1 [] 1 1 [1] Torque [lb-in] } Nm Speed RPM [00] [00] [00] [00] [00] 1 1, cm /r [0. in /r] Pressure Bar [PSI] [00] [00] [0] [] 0 [00] [000] 1 00] [00] 1 Flow LPM [GPM] [1], [], [], [],1 [.] 0, [1] 0 [1] [] 1 [] 1 1 [] [] [] [0] 0 [1] [] 1 [1] 1 [] [1] [0] [] [] [] [] [] [] [] [0] [] [] [] [] [] [] 1 [] [] 0 [] [] [] 01 [] 1 [] 1 [] 01 [] 1 [1] 1 0 [1] 1 [] [] [] 1 [] 1 1 [] 1 1 [1] 1 0 [1] 1 0 [1] [] [] 1 1 [1] 1 [1] [1] 0 [1] [0] 1 [1] [] [] 01 [1] [0] 1 [0] 1 [] 0 [] 0 [0] [1] [.], [] 1 [] 1 [] [] 1 [] 0 [1] 0 [] 1 [1] 1 [] 1 1 [1] [0] 1 [] Performance data is typical at 0 SUS. Actual data may vary slightly from unit to unit in production.
7 Performance Data Flow LPM [GPM] [1], [], [], [],1 [.] 0, [.], [00] 1 [] [0] [1] [] 1 1 [00] [] [] [] [] [1] [1] [00] [] [] [] [] [] 0 [] [00] 1 [] [1] 0 [] 0 [] 1 [] [] 1 1. cm /r [1.1 in /r] Pressure Bar [PSI] [00] [] 1 [] 1 [1] 1 [1] [] [] [00] [1] [1] [1] 1 [] 1 [1] [1] [00] [] 1 1 [] 1 1 [1] 1 [] 1 1 [1] 1 [] 1 0 [0] [] [] 1 [1] [1] 1 [0] [] 1 [] 0 [] [] [0] [0] [] [1] [00] [] 1 [] [] [] 0 [] 0 [0] [000] 1 [1] [] [] [1] 0 [] [] 1 1 [00] [] 1 [] 0 [0] [0] [] [] 1 [00] 1 [] [] [0] [] [] 1 [] Motors run with high efficiency in all areas designated with a number for torque and speed, however for best motor life select a motor to run with a torque and speed range shown in the light blue area. [00] 1 [00] [00] [00] 1 1, cm /r [1. in /r] Pressure Bar [PSI] [00] [00] [00] [0] [] 0 [00] [] 1 [1] 0 Flow LPM [GPM] [1], [], [], [],1 [.] 0, [1] 1 [] [] [] [] [] [] [] [] 0 [1] 1 [] [] 1 [] [] [] [] 0 [1] 1 [1] [1] 1 [] 1 [] 1 [1] 0 [] [1] 1 0 [1] 1 [1] [0] [] 1 0 [1] 1 [] 0 [] 0 1 [] [] [1] [] 1 1 [] 1 [1] 0 [] 0 [0] [] [] 1 [] 1 [] [0] 0 [] 1 [] 1 [] [] 1 [] [] 0 0 [] 0 1 [0] 0 [] [00] 0 [] 1 [] 1 [] 0 [0] 1 [.], [] [] [] 0 [1] 1 [0] 1 1 [0] [] [] 0 [0] 01 [] [] [00] 1 [00] [00] [00] cm /r [.00 in /r] Pressure Bar [PSI] [00] [00] [00] [00] [00] [0] 0 [0] [00] Flow LPM [GPM] [1], [], [], [],1 [.] 0, [] [0] 1 [] 1 [0] [1] 1 [] 1 [] 1 0 [0] 1 [1] [] [01] 1 [] 1 [] [] 1 [] 1 [] 1 [0] [] 1 [] 1 [1] 1 [0] [1] [] [] 1 [] [] [] 0 [] [] [1] 0 0 [1] 0 [] [] 01 [0] [] [1] 00 [01] [] [] [1] 1 [0] [] 1 [0] 0 [.], [] [0] [1] 0 [1] 0 [1] [0] [] [] 0 [] [] 0 [] [1] Torque [lb-in] } Nm Speed RPM Performance data is typical at 0 SUS. Actual data may vary slightly from unit to unit in production.
8 Dimensions End Port Motors /1- UNF - B O-ring Ports, M1 x 1, - H O-ring Ports Metric Motor, or G 1/ (BSP) Ports ( ports each),/, [./.] 1/- UNF - B or M x 1 - H, [.0] Min. Deep () 1, [.] A Port, [.] B Port X Shaft Dim. See Page and () A B, [.] T 0, [.] Dia. Optional External Case Drain Port (to Tank) /- UNF - B O-ring, M x 1 - H O-ring Metric Motor or G 1/ (BSP) Displ. cm /r [in /r], [.0], [.] 1, [1.1] 1, [1.] 0,0 [.00] X mm [inch], [.0], [.1], [.] 1, [.], [.1] 1,/ 1, [1.1/ 1.] Dia. Pilot,0/, [1./1.] Dia. Bolt Circle () Standard Rotation Viewed from Shaft End Port A Pressurized Clockwise Port B Pressurized Counterclockwise End Port Motors G / (BSP) Ports ( ports each), [1.0], [.],/, [./.] 1/- UNF - B or M x 1 - H, [.0] Min. Deep () 1, [.] A Port B Port X Shaft Dim. See Page and (), [.],/1,0 [1./1.] 0, [.] Dia. Optional External Case Drain Port (to Tank) G 1/ (BSP) Displ. cm /r [in /r], [.0], [.] 1, [1.1] 1, [1.] 0,0 [.00] X mm [inch], [.0], [.1], [.] 1, [.],0 [.] 1,/ 1, [1.1/ 1.] Dia. Pilot,0/, [1./1.] Dia. Bolt Circle () Standard Rotation Viewed from Shaft End Port A Pressurized Clockwise Port B Pressurized Counterclockwise
9 Dimensions Side Port Motors /1- UNF - B O-ring Ports, M1 x 1, -H O-ring Ports Metric Motor, G / or G 1/ (BSP) Ports ( ports each) A Port Y,/,1 [1./1.] 1,/1, [.0/.] Port Face (Side Port Motors) Port Face (See Detail), [.] A B B Port X Y,/, [./.] Shaft Dim. See Page and 1/- UNF - B or M x 1 - H, [.0] Min. Deep () () Displ. cm /r [in /r], [.0], [.] 1, [1.1] 1, [1.] 0,0 [.00] T 0, [.] Dia. X mm [inch], [.0], [.1], [.] 1, [.],0 [.],1/, [./.] Optional External Case Drain Port (to Tank) /- UNF - B O-ring, G 1/ (BSP) or M x 1 - H O-ring Metric Motor Y mm [inch],/, [./.],/ 0, [./.],/, [.1/.],/, [./.0] 1,/, [./.] 1,/ 1, [1.1/ 1.] Dia. Pilot,0/, [1./1,] Dia. Bolt Circle () Standard Rotation Viewed from Shaft End Port A Pressurized Clockwise Port B Pressurized Counterclockwise
10 Dimensions Shafts / Inch Straight Keyed /1 Inch Straight Keyed, [.] Str. Key Std. 1,/1,1 [.0/.],/, [./.], [.] Str. Key Std. 1,/1,0 [.0/.0] Dia. Shaft,/, [./.] Torque Duty Nm [0 lb-in],/, [./.] Dia. Shaft, [1.0] Coupling Length,1/,0 [1./1.] C Bore mm Deep 1/- UNF - B or M x 1 - H 1,0 [.1] Min. Deep Torque Duty Nm [ lb-in] 1,/1, [./.], [1.0] Coupling Length,1/,0 [1./1.] C Bore mm Deep 1/- UNF - B 1,0 [.1] Min. Deep / Inch Straight Keyed w/crosshole / Inch Tapered (Tapered Shaft End Per SAE J Except as Specified 1. : Ratio),/, [./.] Dia. Thru,/, [.0/.], x, [. x.0] Woodruff Key,0 [.] Dia. Thru,/, [./.] Torque Duty Nm [0 lb-in],/, [./.] Dia. Shaft, [1.0] Coupling Length,1/,0 [1./1.],/,1 [./.] Torque Duty Nm [00 lb-in] Coupling Width, [.] 1,0 [.] Dia.,/, [.0/.0] 1/-0 UNF - A Slotted Hex. Nut, [.] Thick, [.] Across Flats Recommended Torque:, Nm [ lb-in] Dry, Nm [0 lb-in] Lub. 0,/, [.00/1.]
11 Dimensions Shafts and Flange Kit 1 mm Straight Keyed mm Straight Keyed xx Straight Key,000/1, [.0/.00],00/, [.1/.1] xx Straight Key,001/1, [.0/.0] Dia. Shaft,00/, [./.] Torque Duty Nm [0 lb-in] 1,000/, [./.] Dia. Shaft, [1.0] Coupling Length,1/,0 [1./1.] C Bore mm Deep M x 1 - H 1,0 [.1] Min. Deep Torque Duty Nm [ lb-in] 0,01/0, [.01/.01], [1.0] Coupling Length,1/,0 [1./1.] C Bore mm Deep M x 1 - H 1,0 [.1] Min. Deep Involute T Splined Metric Bolt Flange Kits ()* Involute Splined Shaft External B1x1 DIN 1,1/1, [.0/.] Dia. Shaft See X Dim. Chart on Page or See X Y Dim. Chart on Page,0/, [./.] Dia., [.] C Bore mm Deep M x 1 - H 1,0 [.1] Min. Deep Torque Duty Nm [0 lb-in] 1,0 [.] Coupling Length,1/,0 [1./1.] X,1/, [.1/.] Y,/1, [.0/.0] See Dim.(s) in Note Below * Note: 0,/, [./.],/, [./.1] Kit 0 for / Dia. Mounting Bolts (,/, [.1/.0] Dia. Thru) 1/- UNF screws for attaching flange to motor (),1/, [.1/.] Kit 0 for M Dia. Mounting Bolts (,/, [./.] Dia. Thru) M x 1 -H screws for attaching flange to motor ()
12 Product Numbers -xxxx Port Location End Port Motors End Port* Motors Side Port Motors Port Size /1- UNF - B O-ring () M1 x 1, - H O-ring () G 1/ (BSP) () G / (BSP) () /1- UNF - B O-ring () M1 x 1, - H O-ring () G 1/ (BSP) () G / (BSP) () Series or Parallel Connection Mounting Displ. cm /r [in /r] / Product Number -xxxx Shaft Holes (), [.0], [.] 1, [1.1] 1, [1.] 0,0 [.00] / inch Straight /- UNF B /1 inch Straight Splined Metric / inch Tapered mm Straight M x 1 - H mm Straight Splined Metric mm Straight M x 1 - H mm Straight Splined Metric mm Straight M x 1 - H mm Straight Splined Metric / inch Straight /- UNF B /1 inch Straight Splined Metric / inch Tapered mm Straight M x 1 - H mm Straight Splined Metric mm Straight M x 1 - H M x 1 - H mm Straight Splined Metric 1 mm Straight mm Straight Splined Metric Two Bolt Mounting Flange Kit (for / inch Mounting Bolts) Kit Number 0 ( includes screws 1/- UNF - B) Two Bolt Mounting Flange Kit (for M Mounting Bolts) Kit Number 0 ( includes screws M x 1 - H) * Note: The Same Casting used for Side Ports is Required for G / (BSP) End Ports (see Dwg. Page and ) For motors with a configuration Not Shown in the chart above: Use the model code number system on page to specify the product in detail. Add three digit prefix -to four digit number from chart for complete product number Example -0. Orders will not be accepted without three digit prefix. Hydraulic lines bringing pressurized fluid from the pump to the motor and return flow from the motor back to tank can be flexible or ridged. One pump can be sized to supply a single motor or many motors. Furthermore, one pump and multiple motors can be connected in series or in parallel (see each type of connection shown below). When connecting the pump to the motors in series excess internal case pressure is created in the motor, this excess pressure must be ported back to tank. However, when making a parallel connection from the pump to the motors no excess case pressure will be added. Hence, using the case drain ports are not necessary. Meanwhile, take a look at the application and see if this optional case drain port can be connected to your advantage, whether it be a single motor to pump connection, multiple motors connected to pump in parallel, as well as multiple motors connected to pump in series......case Drain Advantage In addition to providing lower case pressures for motors connected in series, there are advantages for adding an external case drain line to motors with normal case pressures as well. These advantages are: Contamination Control flushing the motor case. Cooler System exiting oil draws motor heat away. Extend Motor Seal Life maintain low case pressure with a preset restriction installed in the case drain line (see page 1) Motors ordered with case drain port will be shipped with steel hex socket plug installed in that end cap drain port. Case Drain Optional Parallel Connection Series Connection
13 Shaft Side Load Capacity The hydrodynamic bearing has infinite life when shaft load ratings are not exceeded. Hence, the shaft side load capacity is more than adequate to handle most externally applied loads (such as belts, chains, etc.), providing the motor to shaft size is applied within its torque rating. Allowable side load chart, shaft load location drawing (right) and load curves (below) are based on the side or radial loads being applied to shaft at locations A, B, and C, to determine the shaft side load capacity at locations other than those shown use the formula (shown below). For more information about shaft side loads on Char-Lynn motors contact your Eaton representative. 1 [] 1 [0] [1] Shaft Side Load kg [lb] [00] [00] [00] [0] A B C Sideload P kg = Sideload P [lb] = 00 N 00 N Where N = Shaft Speed (RPM) ( 00 L + ) ( 00 ) L + [1.] L = Distance from Mounting Surface Allowable Side Load kg [lb] RPM A B C 00 [ ] [ ] 0 [ ] 00 [ ] [ ] 0 [ ] 0 [1] [ ] [ ] 00 [1] [] [ ] 0 [1] [1] 0 [] 00 1 [] [0] [1] 00 1 [] 1 [] 0 [1] 00 1 [] 1 [0] [] 0 1 [] 1 [0] [1] C P B L A, [1.] 0,1 [.], [.] Speed (RPM) Mounting Surface Case Pressure and Case Drain The now offers check valves in the motor as a standard feature. This addition reduces the case pressure in the motor to the return pressure of the system when the case drain is not used. For return pressures higher than the rated pressures (see chart) the external case drain can be connected. If the case drain line is needed, connect drain line to assure that the motor will always remain full of fluid. P 1 Case Drain Advantage In addition to providing lower case pressures for motors connected in series, there are advantages for adding an external case drain line to motors with normal case pressures as well. These advantages are: Contamination Control flushing the motor case. Motor Cooler exiting oil draws motor heat away. Extend Motor Seal Life maintain low case pressure with a preset restriction installed in the case drain line. Pc P motors can be connected in parallel or in series. See Text page. * Case pressure will add to the allowable compressive thrust load. Case pressure will push outward on the shaft at 0 kg/ Bar [ lb/0 PSI]. Example: [Example:] Thrust Load Axial Loads kg [0 lb]* A 1 Bar case pressure will cause a load of 0 kg, so the allowable thrust load will be kg plus 0 = 0 kg pushing inward on shaft. Tension load is kg under all case pressure conditions. A 00 PSI case pressure will cause a load of lbs, so the allowable thrust load will be 0 lbs plus = lbs pushing inward on shaft. Tension load is 0 lb under all case pressure conditions. Case Pressure Bar [PSI] 0 [00] 0 [00] [00] Case Drain Required Case Drain Optional [00] Case Drain Optional Speed RPM Case Pressure Seal Limitation 1
14 Fluid Recommendations Introduction The ability of Eaton hydraulic components to provide the desired performance and life expectancy depends largely on the fluid used. The purpose of this section is to provide readers with the knowledge required to select the appropriate fluids for use in systems that employ Eaton hydraulic components. One of the most important characteristic to consider when choosing a fluid to be used in a hydraulic system is viscosity. Viscosity choice is always a compromise; the fluid must be thin enough to flow easily but thick enough to seal and maintain a lubricating film between bearing and sealing surfaces. Viscosity requirements, see chart below. Viscosity and Temperature Fluid temperature affects viscosity. In general, as the fluid warms it gets thinner and its viscosity decreases. The opposite is true when fluid cools. When choosing a fluid, it is important to consider the start-up and operating temperatures of the hydraulic system. Generally, the fluid is thick when the hydraulic system is started. With movement, the fluid warms to a point where a cooling system begins to operate. From then on, the fluid is maintained at the temperature for which the hydraulic system was designed. In actual applications this sequence varies; hydraulic systems are used in many environments from very cold to very hot. Cooling systems also vary from very elaborate to very simple, so ambient temperature may affect operating temperature. Equipment manufacturers who use Eaton hydraulic components in their products should anticipate temperature in their designs and make the appropriate fluid recommendations to their customers. Cleanliness Cleanliness of the fluid in a hydraulic system is extremely important. Eaton recommends that the fluid used in its hydraulic components be maintained at ISO Cleanliness Code /1 per SAE J. This code allows a maximum of 00 particles per milliliter greater than µm and a maximum of 0 particles per milliliter greater than µm. Cleanliness requirements for specific products are given in the table below. OEM s and distributors who use Eaton hydraulic components in their products should provide for these requirements in their designs. A reputable filter supplier can supply filter information. Fluid Maintenance Maintaining correct fluid viscosity and cleanliness level is essential for all hydraulic systems. Since Eaton hydraulic components are used in a wide variety of applications it is impossible for Eaton to publish a fluid maintenance schedule that would cover every situation. Field testing and monitoring are the only ways to get accurate measurements of system cleanliness. OEM s and distributors who use Eaton hydraulic components should test and establish fluid maintenance schedules for their products. These maintenance schedules should be designed to meet the viscosity and cleanliness requirements laid out in this document. Fluid Selection Premium grade petroleum based hydraulic fluids will provide the best performance in Eaton hydraulic components. These fluids typically contain additives that are beneficial to hydraulic systems. Eaton recommends fluids that contain anti-wear agents, rust inhibitors, anti-foaming agents, and oxidation inhibitors. Premium grade petroleum based hydraulic fluids carry an ISO VG rating. SAE grade crankcase oils may be used in systems that employ Eaton hydraulic components, but it should be noted that these oils may not contain all of the recommended additives. This means using crankcase oils may increase fluid maintenance requirements. Hydraulic fluids that contain V.I. (viscosity index) improvers, sometimes called multi-viscosity oils, may be used in systems that employ Eaton hydraulic components. These V.I. improved fluids are known to shear-down with use. This means that their actual viscosity drops below the rated value. Fluid maintenance must be increased if V.I. improved fluids are used. Automotive automatic transmission fluids contain V.I. improvers. Synthetic fluids may be used in Eaton hydraulic components. A reputable fluid supplier can provide information on synthetic fluids. Review applications that require the use of synthetic fluids with your Eaton representative. Product Line Viscosity Minimum 0 SUS 1 cst Best Range 0-00 SUS 0- cst ISO Cleanliness Requirements /1 Additional Notes: Fluids too thick to flow in cold weather start-ups will cause pump cavitation and possible damage. Motor cavitation is not a problem during cold start-ups. When choosing a hydraulic fluid, all the components in the system must be considered and the best viscosity range adjusted accordingly. For example, when a medium duty piston pump is combined with a Geroler motor the best viscosity range becomes 0-0 SUS [0 - cst] and viscosity should never fall below 0 SUS [1 cst]. If the natural color of the fluid has become black it is possible that an overheating problem exists. If the fluid becomes milky a water contamination problem may exist. Take fluid level reading when the system is cold. Contact your Eaton representative if you have specific questions about the fluid requirements of Eaton hydraulic components. 1
15 Model Code for Motors The following 1-digit coding system has been developed to identify all of the configuration options for the Motor. Use this model code to specify a motor with the desired features. All 1-digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box. Model Code Spool Valve Motors M 0 J Position 1 Product Series M... Motor Position, 0J... Position, Displacement cm /r [in /r] 0..., [.0] 0..., [.]... 1, [1.1] , [1.] ,0 [.00] Position Mounting Flange A... Bolt: Dia. 1, [1.] x,1 [.0] Pilot 1/- UNF B Mounting Holes on [1.] Dia. Bolt Circle B... Bolt: Dia. 1, [1.] x,1 [.0] Pilot M x 1- H Mounting Holes on [1.] Dia. Bolt Circle C... Bolt: Dia., [.0] x,0 [.0] Pilot, [.0] Mounting Holes on 0,0 [.0] Dia. Bolt Circle D... Bolt: Dia., [.0] x,0 [.0] Pilot,0 [.] Mounting Holes on 0,0 [.0] Dia. Bolt Circle Position, Output Shaft / inch Dia. Straight with, [.] Square Key and 1/- UNF - B Threaded Hole mm Dia. Straight with,00 [.1] Square Key with M x 1 - H Threaded Hole 0... /1 inch Dia. Straight with, [.] Square Key and 1/- UNF - B Threaded Hole 0... mm Dia. Straight with, [.] Square Key with M x 1 - H Threaded Hole 0... Involute Splined T Metric 1,0 [.0] Dia. (B1 x 1 DIN ) M x 1 - H Threaded Hole 0... / inch Dia. Straight with, [.] Dia. Crosshole 0... / inch Tapered with Woodruff Key and Nut 0... / inch Dia. Straight w/, [.] Sq. Key w/1/- UNF -B Threaded Hole (Plated for Corrosion Protection) mm Dia. Straight w/,00 [.1] Sq. Key w/m x 1 - H Threaded Hole (Plated for Corrosion Protection) Position Port Type A... /1- UNF - B O-ring End Ported B... G 1/ (BSP) End Ported C... M1 x 1, - H O-ring Port, End Ported D... /1- UNF - B O-ring Side Ported E... G / (BSP) Side Ported F... G 1/ (BSP) Side Ported H... G / (BSP) End Ported Position Case Drain 0... No Case Drain 1... /- UNF - B O-ring... G 1/ (BSP)... M x 1 - H O-ring Position, Special Features (Hardware) None Position 1 Special Features (Assembly) 0... None 1... Reverse Rotation Position 1 Paint/Special Packaging 0... No Paint A... Painted Low Gloss Black B... Corrosion Protected (Black) Position Eaton Assigned Code when Applicable Position 1 Eaton Assigned Design Code 0... Design Code
16 Eaton Corporation is a global manufacturer of highly engineered products that serve industrial, vehicle, construction, commercial and semiconductor markets. Principal products include electrical power distribution and control equipment, truck drivetrain systems, engine components, hydraulic products, ion implanters and a wide variety of controls. Headquartered in Cleveland, the company has,000 employees and 1 manufacturing sites in countries around the world. Sales for 1 were $. billion. Information contained in this catalog is accurate as of the publication date and is subject to change without notice. Performance values are typical values. Customers are responsible for selecting products for their applications using normal engineering methods. GREAT LAKES FLUID POWER Hydraulics Division TH STREET SE GRAND RAPIDS, MI Telephone Fax: 1-- ACCREDITED BY THE DUTCH COUNCIL FOR CERTIFICATION Reg. No. ISO-001 CERTIFICATED FIRM DET NORSKE VERITAS INDUSTRY BV, THE NETHERLANDS Quality System Certified Products in this catalog are manufactured in an ISO-001-certified site. Form No. - Copyright Eaton Corporation,,, 1, 1, 1 and 1 All Rights Reserved Printed in USA
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