DPT Pilots DPA. Regular. Positive Pick-Up 8/9 6/7. Matrixes. Solid EDM Blanks DN DR. Round/ Shape 14/15 16

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1 unches Standard Shapes J Jektole egular T ilots J Extended ange Jektole unches X O J egular unches K ound/ Shape ound/ Shape egular ositive ick-up ound/ Shape /3 4/5 6/7 8/9 13 egular ilots unches Clospace YX UX Straight J lanks Matrixes Solid EM lanks ositive ick-up ilots N U U 6 Square 1 Jektole egular 10 Jektole egular 11 ound/ Shape 14/15 16 Straight unches unch lanks ushings ata Guide Quill Classified ocking Jektole ushings ushings Shapes evices Components Clospace unches Extended ange unches G F E QX Solid Matrixes /19 0/1 16 Catalog Ordering System Significant Catalog System Example: = for Versatile = for unch (egular) = for ectangle 13 Shank ia. 5 oint ength 1 63 Overall ength Easy to Specify The Catalog esignation completely defines the product, including shape, dimensions, tolerances, and concentricity. ow to Order Qty ,6.5 O Catalog Number imensions s Specified ll Triliteral esignations are a Trademark of ayton rogress Corporation. Specify Qty,, Catalog Number, and or & imensions 1 Guide ushings Quill ushings Jektole ata Classified Shapes ocking evices 1

2 Jektole unches recision Ejector unches : C, M S ll eads rawn to C J J 9 JK (Specify) JJ m / JX JO J G oint & ound & Shape ength ange Min. Max. 1 JX J_ /G JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ JX J_ Sharp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with matrix fillet when total clearance is 0.08 or less. Check your & dimensions to be sure the diagonal G does not exceed the max shown. G = +

3 ow to Order: Shank iameter oint & Overall ength or & imensions Standard lterations Standard lterations Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge. & imensions oint ength X, X X Smaller than Standard X 0 Min. onger than Standard X 1 Qty Jektole in JM J3M JM J3M J4M J6M J6M J9M J9M J9M J1M JM J3M J4M J6M J6M J9M J9M J9M J1M J3M J4M J6M J6M J9M J9M J9M J1M 1 JX , 5 JX , M, X = J , 8.00, S, X JK , 10, 1.5,, X XT TT 1 XN XK X Key Flats X X X 1 Jektole Max in Min. (ounds) Min. (Shapes) J_ JM J_ J3M J_ J4M J_ J6M J_ J6M J_ J9M J_ J9M J_ J9M J_ J1M educed Shank iameter X X ead iameter does not change with body diameter. Shank ia Min. X X XT TT X lternate ead ength aytride a unique wear resistant surface treatment for M & S only. No Side ole For air ejection. No cost. Overall ength Shortened (5 min.) Stock removal from point end which shortens point length. To maintain point length specify X. recision Overall ength Same as X except overall length is held to.0 Thinner ead than Standard Stock removal from head end which shortens overall length. recision ead Thickness Same as XT except head thickness tolerance is held to.01. educed ead iameter Minimum head diameter equals.00,.03 XNT XJ The standard location for a key flat is arallel to the dimension. See pages 0 & 1 for more information. The X alteration fixes the punch shank length at 40 measured from the punch head. This eliminates pressing the entire shank through the holder. YTiN Titanium Nitride coating for extra wear. For M & S only. Smaller Jektole Components See page eflected View (X) YTON ifference JEKTOE The Triple Your roduction unch etractable Slug Ejector. See page 16. at. No.,917,960 and 3,55,654 3

4 egular unches recision Non-ejector unches : C, M S ll eads rawn to C K (Specify) J m / X O G oint & ound & Shape ength ange Min. Max. 1 X _ /G X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ X _ Sharp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with matrix fillet when total clearance is 0.08 or less. Check your & dimensions to be sure the diagonal G does not exceed the max shown. G = +

5 ow to Order: Shank iameter oint & Overall ength or & imensions Standard lterations Standard lterations Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge. & imensions oint ength X, X X X Smaller than Standard 0 Min. onger than Standard X 1 Qty 1 X ,, TT = J , 7.00, M, X = O , 16.00, S, X3 = 9 K , 11.95, 0.95,, X 1 X X X Max Min. (ounds) Min. (Shapes) _ _ _ _ _ _ _ _ _ _ educed Shank iameter ead iameter does not change with body diameter. Shank ia X Min XT TT X X X XT Overall ength Shortened (5 min.) Stock removal from point end which shortens point length. To maintain point length specify X. recision Overall ength Same as X except overall length is held to.0 Thinner ead than Standard Stock removal from head end which shortens overall length. 1 TT recision ead Thickness Same as XT except head thickness tolerance is held to X XN lternate ead ength X aytride a unique wear resistant surface treatment for M & S only educed ead iameter Minimum head diameter equals.00,.03 XNT The X alteration fixes the punch shank length at 40 measured from the punch head. This eliminates pressing the entire shank through the holder. YTiN Titanium Nitride coating for extra wear. For M & S only. Key Flats The standard location for a key flat is arallel to the dimension. See pages 0 & 1 for more information. 9 eflected View (X) 5

6 ilots recision ilots For Stock Control : C, M S ll eads rawn to C T m T 0.3. * ength slightly less for under 6.0 Ø 1 1 * oint & ound ength ange 1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T

7 ow to Order: oint ength Shank iameter oint & Overall ength imensions Standard lterations Standard lterations Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge. X, X X & imensions oint ength Smaller than onger than Standard Standard 0 Min. X X 1 Qty T , 5 T , M, X = 3.0 End of Cut unch 4.0 ess Than 4.0 < > Max Min. (ounds) T T T T T T T T T T arabolic oint Shape for Smooth ickup ction Full iameter ead 3.0 X X educed Shank iameter ead iameter does not change with body diameter. Shank ia Min. X XT TT X X X XT Overall ength Shortened (5 min.) Stock removal from point end which shortens point length. To maintain point length specify X. Thinner ead than Standard Stock removal from head end which shortens overall length. 1 TT recision ead Thickness Same as XT except head thickness tolerance is held to.01. X educed ead iameter Minimum head diameter equals.00,.03 X lternate ead ength The X alteration fixes the punch shank length at 40 measured from the punch head. This eliminates pressing the entire shank through the holder. XN aytride a unique wear resistant surface treatment for M & S only. XNT YTiN Titanium Nitride coating for extra wear. For M & S only. 7

8 ositive ick-up ilots : C M ll eads rawn to C recision ilots For Greater Stock Movement Order any length from 6 through 14mm m N lend.008 oint & ound Nose ength ange ength 1 N hen = shank tolerance applies to full length. 8

9 ow to Order: oint ength Shank & ength Codes imensions Standard lterations Standard lterations Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge. X, X & imensions oint ength Smaller than X onger than Standard Standard Specify X or X and length X 0 Min. (see chart) X 1 1 Qty , X = X X X3 1 Max Code Min. (ounds) X X X & X3 add 3 days to delivery educed Shank iameter ead iameter does not change with body diameter. Shank ia Min. X Geometry provides smoother pick up without risk of distortion of hole. 13 XT TT X X X XT Overall ength Shortened (5mm mi.) Stock removal from point end standard 1 length maintained. Thinner ead than Standard Stock removal from head end which shortens overall length. 1 TT recision ead Thickness Same as XT except head thickness tolerance is held to ±0.01. X educed ead iameter Minimum head diameter equals +0.00, Greater ositioning moves stock further than conventional pilots XN aytride a unique wear resistant surface XNT treatment. YTiN Titanium Nitride coating for extra wear. 9

10 Straight unches Jektole & egular ow to Order: ength Codes imension Standard lterations YX , 5 UX , M : C, M ll eads rawn to C s YX & UX YX. 0.3 C Vent ole UX ll dimensions and tolerances are the same unless specified. C ange Vent Jektole ole in JM J3M J3M J4M YX J4M J6M J6M J9M J9M UX N/ N/ Standard alterations Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge. X X aytride a unique XN wear resistant surface treatment for M. Overall ength Shortened (5 min.) Stock removal from point end which shortens point length. recision Overall ength Same as X except overall length is held to ±0.0. XNT YTiN Titanium Nitride coating for wear. For M only. XT/TT X XT TT X Thinner ead than Standard Stock removal from head end which shortens overall length. recision ead Thickness Same as XT except head thickness tolerance is held to.01. educed ead iameter Minimum head diameter equals.00,.03. lterations apply to Straight unches & lanks. 10

11 unch lanks Jektole & egular ow to Order: Shank & ength Codes 4 J M S : C, M S ll eads rawn to C s J & J m (ef.) ll dimensions and tolerances are the same unless specified. oint & ength Jektole 1 (ef.) _ in J 05 JM J 06 J3M J 08 J4M J 10 J6M J 13 J6M J 16 J9M J 0 J9M J 5 J9M J 3 J1M J JM J 06 J3M J 08 J4M J J6M J 13 J6M J 16 J9M J 0 J9M J 5 J9M J J1M s eq d N/ Max. S 8 and 19 are indicated by Italics. 11

12 Clospace unches For recision, Close Space oles : C, M CX, XX, C eads rawn to C ow to Order: oint ength Shank & ength Codes imension Standard lterations (ef.) (ef.) ointed unches CX, M.008 VX M Straight unches XX, M X M unch lanks C, M Qty 5 CX , 8 X , M 5 C06-70 M Clospace unch lterations See page 5 for an explanation of these alterations. XX X roduct C V CX VX X X X X X XT TT XN* XNT* *vailable on M only V M 1.8 (ef.) ll dimensions and tolerances are the same unless specified. (see page 17 for Quill ushings) ead oint ody ia. ength ange CX VX egular unches XX X Straight unches N/ N/ C V unch lanks N/ N/

13 Extended ange unches ow to Order: Shank iameter oint & Overall ength or & imensions : C Jektole & egular For arger ia. oles 1 Qty JX , 4.5, X3 4 JK , 15.75, 1.75, X J _ 9 _K (Specify) _J m / _X _O _ G hen minus exceeds 10 a step will exist. oint ound Shape Shank ength ange Min. Max. 1 /G J Sharp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with matrix fillet when total clearance is 0.08 or less. Check your & dimensions to be sure the diagonal G does not exceed the max shown. G = + 13

14 Matrixes recision eaded & eadless Matrix Construction 3.0 Straight and 4 to 5* Tapered elief /100/side Tapered elief 0.6 /100/side 1.0 : C, M S *3 for holes under.5 hen Straight and Tapered Shape elief /100/side Tapered elief /100/side _ N_.005 _ eaded / m4 _ 9 _K (Specify) _J N_. 0.3 eadless _X _O _ G n ll dimensions and tolerances are the same unless specified ound Shape ody ange Min. Max. /G N_ _ N_ Only through 71.0 available and M only. 0. Max. Fillet (Typical) Check your & dimensions to be sure the diagonal G does not exceed the max. shown. G = +

15 ow to Order: ody ia. & ength Codes or & imensions Standard lterations Qty Shortened Matrix and To minimize slug jamming in the matrix, the land length should be shortened for stock thicknesses less than The shorter land lengths are available at no extra charge but must be specified. T Stock Thickness Example: T.40 and NX 05-5,.6000, M, X1.6 NX , M, X = NX ,.15,, X =.00 K , 6.0,, Stock ecommended Thickness and ength T X up 3.0 Standard lterations Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge. & imensions arger than Standard X, X X X X or X ody Code Max /G and ength Shorter or onger than Standard educed ody ia. ead iameter does not change with body reduction X X (0.4 min. ) XSC ole ange Max X over 13.0 ody Min Max Code X /G Slug Control eliminates slug pulling. (See order example at left.) ayton Slug Control is Easy to Order ayton Slug Control is as easy as specifying a catalog number. dd the information that is unique to your application to the matrix catalog number. See the example below: You must specify XSC for alteration, material thickness and clearance per side as a percent. Catalog Number Your Specs NX XSC MM1.0 CS5 lt. Mat l Clear Code Th kness er Side (inches) (%) This information will be entered into our computer to generate a program to alter the land of the matrix and end your slug pulling problems forever! See inside front of catalog for more information. Key Flats The standard location for a key flat is arallel to the dimension. See pages 0 & 1 for more information. 9 lan View (X) XN X X XT/TT X XT TT X aytride a unique wear resistant surface treatment for M & S only. Overall ength Shortened Minimum overall length: eadless = 6 eaded = 6 + T recision Overall ength Same as X except overall length is held to ±0.0. Thinner ead than Standard Stock removal from ead end which shortens overall length. recision ead Thickness Same as XT except head thickness is held to ±0.01. educed ead iameter Minimum head diameter equals XNT YTiN Titanium Nitride coating for extra wear. For M & S only. 15

16 EM Matrix lanks ow to Order: ody ia. & ength Codes imensions Jektole ata The Key to Increased roductivity 16 8 U U X.0 For the fastest delivery use the hole () dimensions given in the chart. If a larger hole is desired simply specify X and give the dimension. Jektole In roduction equires less press tonnage educes pressure required to strip the punch... which in turn reduces punch wear roduces minimal burr oubles (and often triples) piece output per grind educes total punch costs Jektole In Maintenance Keeper Key holds pin in retracted position Eliminates the need for disassembly before grinding Maintains proper pin extension educes downtime for re-grinding : C, M E S=0.0 Min 1 C 19.0 T U U ody U U U Only (0.8 for JM & J3M) in Extension Set Screw Spring End Ground Square Fillet Jektole in c U eaded. 0.3 U eadless unless specified Standard Jektole ata m4 n4.13 ll dimensions and tolerances are the same unless specified. IMENSION JM J3M J4M J6M J9M J1M Std. Shank ia and larger oint ole ia. C Shank ole ia. E in Extension Jektole esign imits IMENSION JM J3M J4M J6M J9M J1M Min. Shank ia Min. oint ia Max. oint gth Max. Shank gth. S Universal Jektole Components EJECTO INS JM J3M J4M J6M J9M J1M Overall ength in iameter ead iameter ead Thickness T SINGS JM J3M J4M J6M J9M J1M Outside ia Free ength ressure (re-oad) Newtons SCES JM J3M J4M J6M J9M J1M Screw Size M.6 M3 M4 M5 M6 M8 Screw ength

17 V n4 Guide ushings and ength V V : C pplies to all products on this page For unch oint Support E_ F_ G_ Guide ushing lterations roduct ound Shape X X XT TT See page 15 for an explanation of these alterations. ow to Order: ody & ength Codes or & imensions Standard lterations 4 EX , X = 7.00 FO X7.00,.90, 3 GK , 6.10, 1.00, E_ ead Up F_ ead own G_ eadless. 0.3 C ll dimensions and tolerances are the same for E_, F_ and G_ unless specified m4.005 _ _X.008 _K (Specify) _O _J _ G 1 ound Shape C' ore ody ange Min. Max. ia. /G C G_ eadless F_ ead own E_ ead Up Cone complet 0. Max. Fillet (Typical) Check your & dimensions to be sure the diagonal G does not exceed the max. shown. Quill ushings QX.7 m4 G = QX For Clospace unches (see page 1) 6 ow to Order: ody ia. & ength Codes 3 QX (Min.) Quill ushing lterations X educed Shank iameter X educed ead iameter X Overall ength Shortened X imension arger than Standard imitations ody X X Code Min. Max. Min. X Max unch ody ole

18 Classified Shapes Simplified Specification 83 Common Shapes No etailing equired Views Views are eflected View of unch and Guide, lan View of Matrix see opposite column. Orientation and ocking The ocking evice orientation is 9 standard at. For types of locking X5 methods and custom locations see pages 0 and eflected View Clearance Notes and Fillets and Sharp Corners Normal griding methods produce: unch 0. max fillet on the 1 punch matching corner sharp on the matrix. Matrix 0. max fillet on the matrix matching corner sharp on the punch. Fillets matched with sharp corners reduces the clearance per side ( ) If the clearance is 0.04 or less, ayton will break sharp corners when the punches and/or guides and matrixes are ordered together. This reduces assembly time and the risk of edge breaking during operation. + Shape Center Shapes are centered on punch shanks as shown. Shapes in guide bushings and marixes are also centered as shown with the exception of shapes C and C34. ue to clearance, the dimension on these shapes will not be centered. * Corner imensions imensions should be to the theoretical sharp corners for shapes C, C4, C5, C34, C61 and C88. Some reduction of these dimensions will result from fitting the punch and matrix under conditions where clearance is 0.04 or less per side. Flatted ounds C10** Multi-lobes C11** C33 C5 G = G eflected View unches and Guides The eflected View is used for unches and Guides. It is the view as seen in a mirror held below a punch or guide in its operating position. It is the same as a lan View from the head end, in which the point shape is shown dotted except a eflected View is shown with solid lines. The eflected View simplifies design eliminates confusion. Shapes on the part print, strip layout, punch, matrix and guide are the same basic view. Orientation for locking devices is the same position on all components. Note: Must identify as EFECTE VIE on punch drawing. Qty 1 C C , 4.00, 1.99, M, X Mono-lobes eflected View unch Matrix ow to Order: unches, (change Shape Code to C), Shape Number, imensions, and ocking evice. Matrixes and Guides To assure proper relationship with punches, it is necessary to specify punch dimensions and clearance per side ( ) when ordering matrixes and guides. Example: Matrix: C 13 5 C , 4.00,.00, M, X,.05 Guide: FC C , 4.00,.00, X,.013 ayton will assure the proper clearance of matrixes and guides to the punch when ordered in this manner. Guide **Now a standard shape. See product pages. C19 C59 C0 C60 C13 C53 C54 C55 C17 C18 C14 C56 C57 C58 18

19 Keys Triangles/Trapezoids C30 C31 C3 C61* C** C3 C4* C5* S C6 C6 S Miscellaneous U s C40 C41 1 C4 C43 C50 C68 C69 C = = C93 C64 C65 C7 S C71 C7 C51 C73 C8** C9 C16 C34** C74 C75 C76 S S T s s C44 C66 C45 C67 hen or is not specified shape will be furnished & central. C46 C77 C78 C79 olygons C48 C80 C81 C8 C1 C85 C35 C86 C47 C83 C49 C84 = Even No. of Sides = Even No. of Sides C36 C87 C88* C89 (4) = Odd No. of Sides = Odd No. of Sides uo Tees C37 C38 C39 C90 1 C1 C91 C9 C15 = No. of teeth (3, 4, 6 or 8 only) = No. of teeth (3, 4, 6 or 8 only) S 19

20 ocking evices Orientation The standard location for all locking devices is and is always on the long side () of the shape. Custom locations are measured counterclockwise from. Standard ocation Standard ocation Custom ocation Custom ocation Views lan View is used for the matrix and a eflected View is used for the punch or guide. The eflected View, a mirror image (see Ordering Information Section on page 18), simplifies orientation...all locking devices are in the same position. lan View eflected View Standard ocation Custom ocation eflected View (unch) 6.0 F F eflected View (Guide) F lan View (Matrix) F ow to Specify The most common locking devices, flat, double flat and dowel are available. Select the type then add the code to the component descriptions shown to the right. YTIE, YTiN N JEKTOE are registered trademarks of ayton rogress Corporation. TIITE ESIGNTOS are trademarks of ayton rogress Corporation. ow to Order 1 JJ , 6.5, M, X 3 O ,.650, X ocation Tolerance Flat owel F adial F adial /

21 Flats Standard/ lternate ocations efinitions: Standard ocation is at. lternate ocation is 9, 18 or 7. lternate ocations are available at no additional charge. Single Flats: X & X8 ocking evices unches Matrixes X Top ottom Order Example: X - 9 X8 N/ Top ouble Flats: X3 Custom ocations efinition: Custom ocation is any angle other than:, 9, 18 or 7. Single Flats: X5 & X9 ocking evices unches Matrixes Order Example: X5-135 X5 Top ottom X9 N/ Top ouble Flats: X6 F imension ( on eaded roducts) eadless Matrixes and Guides ody F ody F ody F owel Slots epth 9 =.5 + 1/ owel ia. F.5 on eaded 1 owel ia. unches on eaded unches and Matrixes and Matrixes ength Note: depth of flat is taken from shank, not the head on punches. F ocking evices unches Matrixes Order Example: X3-9 X3 Top ottom Second Flat is always parallel to the first flat. dditional Flats* Code epth ength X X X X Full ength X X X X88.5 Full ength X89 Specify imensions owel Slots: X0, X4, X41 & X43 ocking evices Order Example: X0-18 F imension for eadless Matrixes Only owel X0 3.0 X4 3.0 X X ocking evices unches Matrixes Order Example: X6-135 X6 Top ottom dditional Flats* Code epth ength X X X X Full ength X X X X98.5 Full ength ody X0/X X4/X F X41/X X43/X X99 Specify imensions owel Slots: X1, X7, X71 & X73 ocking evices Order Example: X owel X1 3.0 X7 3.0 X X Key Flats vs. owel Slots Maximum hole dimensions in matrixes were designed with key flats in mind. There are instances where, if using a dowel slot, the dowel hole could break into the relief. For this reason there are two ways to specify the location of the dowel. X0 (standard/alternate location) and X1 (custom location) are located.5 from centerline. owever, when hole dimensions are approaching the high limit of X4 (standard/alternate location) or X7 (custom location) may be specified. This relocates the dowel outward to assure no interference between the dowel and relief. Note, when the matrix diameter is the centerline dimension is.5 on all dowels. To determine if you will have an interference problem see Matrix Construction on page 14. 1