INDUSTRIAL SOLUTIONS AND SERVICES
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1 INDUSTRIAL SOLUTIONS AND SERVICES 1
2
3 CORPORATE VALUES 04 LOCATIONS AND PRODUCTS 08 UMBRA STRENGHTS 12 UMBRA PRODUCTS 16 SIGNIFICANT MILESTONES 20 UMBRA QUALITY 24 APPLICATIONS 26 3
4 4 CORPORATE VALUES
5 5
6 UmbraGroup focuses on generating sustainable profits while respecting employees and appreciating their invaluable contribution to building and maintaining an ethically sound growth Company. Here everyone is instinctively committed to mutual success while benefiting from the privilege workplace satisfaction. The acronym FIRST embraces our values and the reasons why our customers choose us every day as their FIRST choice. True and long lasting wealth in both business and life as the basis of economic development can only be created and ultimately maintained when productivity and humanity are recognized by us all and embraced as equals. This is the spirit of a company that is committed to fostering respect and appreciation of ethical principles, innovation and social responsibility thereby successfully overcoming difficulties and challenges in the market. The final purpose is to create long lasting wealth and continuous development by embracing these fundamental values. 6
7 FIRST Focus on the customer Innovation Respect Social responsibility Teamwork 7
8 LOCATIONS AND PRODUCTS 8
9 9
10 Umbra Cuscinetti S.p.A. was founded in From its roots as a manufacturer of bearings, Umbra Cuscinetti has grown and developed over the years, mainly due to the foresight and leadership of its management team. From these local roots grew the global brand that is today s UmbraGroup. The Group has achieved marketplace excellence through decades of experience and from the contributions of its dedicated core of managers and workers. Our partnership with world class customers in the aerospace and industrial sectors, has fueled our growth into a brand which now features worldwide locations and scores of international engineering and quality certifications. A cutting-edge Company in the industrial sector, UmbraGroup is a worldwide manufacturer of recirculating ballscrews in the aerospace industry. The Group has also recently affirmed its position in the supply of products in the energy market. 10
11 UMBRA CUSCINETTI S.p.A. Foligno (PG) - Italy Ballscrews, actuators, bearings, electrospindles and milling heads KUHN PRÄZISIONSSPINDELN und GEWINDETECHNIK GmbH Freiberg am Neckar - Germany Ballscrews UMBRA CUSCINETTI Inc. Everett (WA) - USA Gears, torque tubes UMBRA CUSCINETTI S.p.A. Albanella (SA) - Italy Research Center PRÄZISIONSKUGELN ELTMANN GmbH Eltmann - Germany Balls 11
12 12 UMBRA STRENGHTS
13 13
14 For more than 45 years Umbra has manufactured precision components (such as bearings, ballscrews, electromechanical actuators, electrospindles and milling heads) for the industrial market. Acknowledged reliability and total quality make Umbra Cuscinetti a trustworthy business partner. The four Companies and the Research Center of the Group perate in various strategic markets offering standard and customized solutions. The Company offers MRO services for these product lines: bearings and ballscrews for aerospace and industrial applications. Umbra supports its customers with an outstanding Aftermarket service for all its own products. Umbra Cuscinetti s worldwide network of interconnected people aims to offer and achieve the best solutions for our customers needs. 14
15 OVER 45 YEARS OF EXPERIENCE ON-TIME DELIVERY RELIABILITY AND QUALITY WORLDWIDE NETWORK FLEXIBLE FOR TAILORED MADE SOLUTIONS QUICK REACTION TIME HIGHLY QUALIFIED AND EXPERIENCED STAFF DEDICATED SAFETY AND ENVIRONMENTAL POLICIES (ISO OHSAS 18001) 15
16 16 UMBRA PRODUCTS
17 17
18 BALLS Diameter range: mm Quality grade: up to G3 BEARINGS External diameter range: mm Precision class: up to P4S Customized configurations available BALLSCREWS BCD range: mm Lenght: up to 14 m Precision class: up to ISO1 ELECTROMECHANICAL ACTUATORS Maximum load: 5,000 kn Fully integrated architecture HIGH SPEED ELECTROSPINDLES Power range: 2-60 kw Torque range: 3-1,200Nm Rotational speed: up to 120,000 rpm MILLING HEADS Power range: kw Rotational speed: up to 24,000 rpm 18
19 The acquisition of Kugelfertigung Eltmann, today PRÄZISIONSKUGELN ELTMANN GmbH, in 2011 has given UmbraGroup a distinct advantage over many of its compatitors including multinational bearing companies. The steel ball is a key component to bearings and ballscrews. Umbra has been producing medium to large size bearings for more than 45 years. Our strength lies within the ball bearings product line and we also manufacture cylindrical, tapered and spherical roller bearings for a variety of applications. The Company produces ballscrews for industrial applications. Umbra covers the entire process, from design and development to aftermarket service. The Company is also leader in aerospace ballscrew production. Umbra custom design with its own ballscrews, bearings and electric motors leads to the state-of-the-art electromechanical actuator for medium to high workloads. Upon request, customized configurations are available (integrated design, preload, materials and treatments). Umbra produces a wide range of elctrospindles for multiple applications. The electrospindles are especially suited for milling machines (wood, glass, marble, steel, plastic) and also for grinding machines. Umbra milling heads are suited for a wide range of high speed applications. The peculiar axis design allows high machining flexibility. Further advantage is given by its compactness. Integrated axis brakes are also available. 19
20 20 SIGNIFICANT MILESTONES
21 21
22 1972 FAG Kugelfischer, Schweinfurt (Germany), and GEPI (Italy) found Umbra Cuscinetti S.p.A. to produce highprecision bearings FAG becomes unique shareholder Takeover of Kuhn GmbH (Germany). Production area m², offices 500 m² The Company starts producing ballscrews for the aerospace industry Valter Baldaccini, together with Reno Ortolani and other local investors, organized the Management Buyout and acquired 100% of Umbra Cuscinetti shares Takeover of Umbra Cuscinetti Inc. Everett, (Washington -USA). Production area: 2500 m², offices 400 m². 22
23 2003 Umbra Cuscinetti S.p.A. opens its new factory Production area m², offices m² Takeover of Kugelfertigung Eltmann GmbH (Germany). Production area m², offices 320 m² Opening of Umbra Cuscinetti Inc. new factory in Everett, Washington (USA). Production area m², offices m² Shareholder base: Managers and employees enter the corporate structure of UmbraGroup Umbra Cuscinetti celebrates its 40 years with its stakeholders Opening of a new Research Center in Albanella, Salerno (Italy) Opening of the new Electromechanical Actuator (EMA) factory in Foligno. Production area and offices m². 23
24 24 UMBRA QUALITY
25 Total Quality is our Mission Total quality is our Company s mission. Umbra strives for Quality constantly, rigorously and at all levels of the Company adhering to commonly shared ethical principles. Satisfying customer needs through reliability and continuous improvement are essential ingredients. The challenge is to be recognized by our customers as a trustworthy supplier in the high technology market. Numerous international certifications are evidence and recognition of the level of excellence that Umbra Cuscinetti has reached in supporting all our products and business lines. Quality certificates OHSAS ISO ISO 9001 AS/EN 9100 (America/Europe) EASA Part 21 Subpart G EASA Part 145 FAA FAR 145 CAAC CCAR 145 (China) CRCC (China) NADCAP (Galvanic, Heat Treatment and NDT Processes) 25
26 26 APPLICATIONS
27 27
28 STEEL Bearings used in the Iron and Steel Industries are exposed to a multitude of operating conditions, often critical. Such conditions include either high or slow speed operation, high temperature and contaminated environments. Duty cycle may allow shock loads, so the outer ring is typically heat treated to a soft core in order to provide extra high toughness. MINING AND PROCESSING Bearings operating in mining and processing industries have to work under severe conditions. They face extreme load and speed combinations, not to mention contamination. Duty cycle includes significant shock loads. MACHINE TOOL INDUSTRY Bearings installed in machine tools are required to operate at high speed with extreme precision and high rigidity. Contamination must be kept at a minimum in order to guarantee fail safe operation. 28
29 RAILWAY Bearings for railway applications require high performance and high reliability in order to ensure maximum safety and reduce maintenance intervals. Umbra bearings support railway companies in delivering safe, fast and reliable service for both passenger and freight applications. POWER TRASMISSION A wide variety of bearings are used in power transmission gear boxes. The typical high power density requires extra accurate bearings. System manufactures pay special attention to the overall system efficiency, so that the bearings performance is a key element. WIND POWER Wind turbines operate under extremely severe environmental conditions. The bearings used in them must be maintenancefree and provide extra high reliability. Umbra also offers electrically insulated bearings (completely interchangeable with standard bearings) that prevent damages caused by electric currents through the bearing elements. 29
30 RECONDITIONING SERVICES Reconditioning is an ideal way to enable your plant to save money by using bearings and ballscrews that are equivalent to new ones. With our reconditioning services, you will be able to achieve maximum service life from your components with minimized cost without compromising safety or reliability. Using the latest technology, expertise and design, we provide full quality and warranty certifications for all reconditioned components. Dimensional tests are performed on each reconditioned part. Reports and registered certificates are issued as per our certified quality system UNI-EN-ISO Reconditioning services provide significant cost reduction through shorter delivery time and constant availability. Customer Transport to Supplier Reconditioning Services Transport to Customer Customer 30
31
32 Umbra Cuscinetti S.p.A. Via V. Baldaccini, 1 Z.I. Loc. Paciana Foligno (PG) ITALY Tel industrial@umbragroup.it 32
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