Hygienic Pump. Vitachrom. Type Series Booklet

Transcription

1 Vitachrom Type Series Booklet

2 Legal information/copyright Type Series Booklet Vitachrom All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. KSB Aktiengesellschaft, Frankentha

3 Contents Contents Vitachrom... 5 Main applications... 5 Fluids handled... 5 Further information on fluids handled... 5 Operating data... 5 Designation... 5 Further information on the designation... 5 Design details... 5 Materials... 6 Coating and preservation... 6 Product benefits... 6 Certifications... 6 Acceptance tests and warranty... 6 Overview of fluids handled... 7 Mounting arrangements... 9 Technical data... 9 Selection charts Vitachrom, n = 1450 rpm Vitachrom, n = 1750 rpm Vitachrom, n = 2900 rpm Vitachrom, n = 3500 rpm Dimensions and connections Overview of general arrangement drawings Vitachrom DN 50, n 2900 rpm and 3500 rpm Vitachrom DN 50, n 2900 rpm and 3500 rpm, pump set with ball feet and motor shroud Vitachrom DN 65, n 2900 rpm and 3500 rpm Vitachrom DN 65, n 2900 rpm and 3500 rpm, pump set with ball feet and motor shroud Vitachrom DN 65 with inducer, n 2900 rpm and 3500 rpm Vitachrom DN 65 with inducer, n 2900 rpm and 3500 rpm, pump set with ball feet and motor shroud Vitachrom DN 80, n 2900 rpm and 3500 rpm Vitachrom DN 80, n 2900 rpm and 3500 rpm, pump set with ball feet and motor shroud Vitachrom DN 80 with inducer, n 2900 rpm Vitachrom DN 80 with inducer, n 2900 rpm, pump set with ball feet and motor shroud Vitachrom DN 80 with inducer, n 3500 rpm Vitachrom DN 80 with inducer, n 3500 rpm, pump set with ball feet and motor shroud Vitachrom 00, n 2900 rpm and 3500 rpm Vitachrom 00, n 2900 rpm and 3500 rpm, pump set with ball feet and motor shroud Vitachrom 25, n 2900 rpm Vitachrom 25, n 2900 rpm, pump set with ball feet and motor shroud Vitachrom DN 50, n 1450 rpm and 1750 rpm Vitachrom DN 50, n 1450 rpm and 1750 rpm, pump set with ball feet and motor shroud Vitachrom DN 65, n 1450 rpm and 1750 rpm

4 Contents Vitachrom DN 65, n 1450 rpm and 1750 rpm, pump set with ball feet and motor shroud Vitachrom DN 80, n 1450 rpm and 1750 rpm Vitachrom DN 80, n 1450 rpm and 1750 rpm, pump set with ball feet and motor shroud Vitachrom 00, n 1450 rpm and 1750 rpm Vitachrom 00, n 1450 rpm and 1750 rpm, pump set with ball feet and motor shroud Vitachrom 25, n 1450 rpm and 1750 rpm Vitachrom 25, n 1450 rpm and 1750 rpm, pump set with ball feet and motor shroud Installation information Pump accessories Exploded view / List of components Exploded view, Vitachrom, size group I Exploded view, Vitachrom, size group II Detailed designation

5 Designation Example: VC CC I01MM1 Designation key Code VC Vitachrom C C IO1 M M 1 Description Type series VC Vitachrom Nominal suction nozzle diameter [mm] Nominal discharge nozzle diameter [mm] Nominal impeller diameter [mm] Casing material C Impeller material C Seal code of the mechanical seal I O 1 Q12Q1E1-04GG (SiC/SiC/EPDM) Mounting arrangement M Motor foot Pipe connection M Pipe union to DIN Material of O-rings 1 EPDM Further information on the designation ( Page 52) The product illustrated as an example may include options and accessories incurring a surcharge. Main applications Design details Design Standard design with materials to Regulation (EC) No. 1935/2004 Design to ATEX Food and beverages industry Design Pharmaceutical industry Centrifugal pump Chemical industry Close-coupled design Single-stage Fluids handled Fluids not chemically or mechanically aggressive to the materials Wetted parts made of stainless stee.4404/ (AISI 316L/CF3M) CIP/SIP-compatible Pump version with inducer for fluids pumped from vessels under vacuum (pump sizes IND, IND and IND only) and for low NPSH values. Further information on fluids handled ( Page 7) Pump casing Operating data Impeller type Circular casing Semi-open multi-vane impeller Operating properties Flow rate Head Operating pressure Fluid temperature Connection sizes Shaft seal Value Characteristic Q [m /h] H [m] p [bar] T [ C] DN 3 50 Hz Hz Single mechanical seal surrounded by fluid handled to EN 12756, hygienic or sterile design Hygienic design: inboard seal with spring surrounded by fluid handled, uni-directional Sterile design: inboard seal with covered spring, polished surface, bi-directional Double mechanical seal in tandem arrangement with quench to EN in hygienic or sterile design Bearings No separate pump bearings Drive Surface-cooled KSB squirrel-cage motor Type of construction V1, V15 / B5, B35 Vitachrom 5

6 IP55 enclosure Thermal class F; 3 PTC thermistors Mode of operation: continuous operation S1 50 Hz winding: Up to 2.2 kw: V/ V 3 kw and higher: V/ V 60 Hz winding, V Explosion-proof version: KSB surface-cooled IEC frame three-phase current squirrelcage motor Winding 50 Hz Up to 1.85 kw: V/ V 2.5 kw and higher: V/ V Type of Up to 3.3 kw: IM V1 construction 4.6 kw and higher: IM V15 Enclosure IP55 or IP54 Type of protection EExe II and EExde II Temperature class T3 Mode of operation Continuous operation S1 Automation Automation options: PumpDrive PumpMeter Connections Axial suction nozzle, tangential discharge nozzle Adjustable through 360 Standard: Threaded connection to DIN Flange to EN Alternative: Flange to DIN NF-A Flange to EN F Flange to APV-FN Threaded connection to DIN GS-A Threaded connection to IDF (ISO 2853) Threaded connection to SMS standard Clamped connection to DIN A and ISO 2852 Other variants on request. Coating and preservation Coating and preservation to KSB standard Product benefits Easy to clean due to little dead volume and excellent flushability Service-friendly design, easy and fast to dismantle Stub shaft allows combination with all commercial standardised motors High surface quality thanks to special polishing techniques Corrosion-resistant by using high-quality stainless steel Operating costs reduced by trimming the impeller diameter to match the specified duty point Highly suitable for CIP/SIP routines Certifications Overview Label Valid in: Comment All countries Certified quality management to ISO 9001 All countries All countries France EHEDG-certified cleanability Elastomers certified to FDA, 3A, USP Class VI French drinking water approval Materials Overview of available materials Component Material Circular casing 1) / (AISI 316L/CF3M) Discharge cover 1) (AISI CF3M) Impeller 1) (AISI CF3M) Inducer 1) (AISI CF3M) Impeller nut 1) (AISI 316L) Pump shaft (AISI 316 Ti) Drive lantern GJL with cataphoretic coating All materials that will be in contact with the fluid handled conform with Regulation (EC) No. 1935/2004 and Commission Regulation (EC) No. 2023/2006. Acceptance tests and warranty Materials testing Material test report 2.2 on request Material test report 3.1 on request Final inspection Inspection certificate 3.1 to EN on request Hydraulic test against surcharge To ISO 9906/2B or ISO 9906/3B NPSH test Other tests Other tests (e.g. vibrations, strength, noise characteristics) on request. 1) Wetted components 6 Vitachrom

7 Warranties Warranties are given within the scope of the valid terms and conditions of sale and delivery. Overview of fluids handled Fluid selection table Single mechanical seal Mechanical seal design Double mechanical seal in tandem arrangement Secondary seal BQ1EGG BQ1E1-04GG Q12Q1E1-04GG BQ1V26GG Q12Q1V26GG Q22Q2E1-04GG Q12Q1M1GG BQ1E1-04GG Design code Mechanical seal with spring surrounded by fluid handled I01 I03 I02 I04 - I21 T11 T13 T12 T14 - T31 Fluid handled Concentration [%] t max [ C] Mechanical seal with covered spring I06 I08 I07 I09 I10 - T16 T18 T17 T19 T20 - Alcohol (ethanol) Alcohol (methanol) Alcohol (propanol) Aluminium sulphate Up to 5 % Up to Formic acid Malic acid Unsaturated solution Apple purée Apple juice Cider Benzoic acid Beer Beer hops Beer mash Beer trub Beer wort Spirits Buttermilk Calcium nitrate Potassium acetate Unsaturated solution Fluids for CIP Coke Coke concentrate Deionised water (fully desalinated water) Egg, liquid Egg, liquid mixed with sugar Liqueur with egg yolks Vinegar (wine vinegar) Vinegar concentrate Acetic acid Fruit juices and fruit acids Fruit liqueur Gallic acid Unsaturated solution Vegetable juice Tannic acid Unsaturated solution Glucose Unsaturated aqueous solution Glycerine Glycol (ethylene glycol) Yeast Sal volatile Unsaturated solution (ammonium carbonate) (ammonium bicarbonate) Coffee (extract) Cocoa milk Evaporated milk Evaporated milk, with sugar (condensed milk) Herbal liqueur Linseed oil Q12Q1E1-04GG BQ1V26GG Q12Q1V26GG Q22Q2E1-04GG Q12Q1M1GG Vitachrom 7

8 Single mechanical seal Mechanical seal design Double mechanical seal in tandem arrangement Secondary seal BQ1EGG BQ1E1-04GG Q12Q1E1-04GG BQ1V26GG Q12Q1V26GG Q22Q2E1-04GG Q12Q1M1GG BQ1E1-04GG Design code Mechanical seal with spring surrounded by fluid handled I01 I03 I02 I04 - I21 T11 T13 T12 T14 - T31 Fluid handled Concentration [%] t max [ C] Mechanical seal with covered spring I06 I08 I07 I09 I10 - T16 T18 T17 T19 T20 - Linseed oil (3 % sulphuric acid) Lemonade Lysol Skim milk Skim milk, sour Malt Methyl alcohol Milk Milk concentrate Lactic acid Unsaturated solution Must Sodium chloride (= common table salt) Sodium hydroxide Up to Up to Fruit pulp Oxalic acid Unsaturated solution Orange juice Sap Cream (sour/sweet) High-purity water, ultra-pure water Sparkling wine Syrup Sweet permeate (milk) Water (fresh water) 2) Wine (white and red wine) Wine vinegar See vinegar Spirits of wine See alcohol Tartaric acid Unsaturated solution Water for injection Wort, hot wort Citric acid Unsaturated solution Sugar solution < > Oils - - Anise oil Cotton seed oil Peanut oil Lavender oil Corn oil Olive oil Rapeseed oil Castor oil Soy-bean oil Sunflower oil Edible oil Walnut oil Q12Q1E1-04GG BQ1V26GG Q12Q1V26GG Q22Q2E1-04GG Q12Q1M1GG 2) General assessment criteria for results of water analysis: ph 7; chloride content (CI) 250 mg/kg. Chlorine (Cl2) 0.6 mg/kg. 8 Vitachrom

9 Mounting arrangements Mounting arrangements for horizontal installation Mounting arrangement Description Pump set angle foot mounted Motor frame size 90 to Pump set motor foot mounted Motor frame size 90 to 280 Pump set ball feet mounted Motor frame size 90 to 280 Alternatively mounted on rubber-padded round base feet Pump set soleplate mounted Motor frame size 90 to 280 Technical data Technical data Size Shaft unit Impeller diameter Impeller outlet width Free passage Speed limits [mm] [rpm] , , ) 500 Max. Min. 3) For impeller diameters of 220 mm and larger, the maximum speed equals 3000 rpm Vitachrom 9

10 10 Vitachrom Selection charts Vitachrom, n = 1450 rpm 30 5 US.gpm IM.gpm ft H [m] Q[m³/h] l/s

11 Vitachrom, n = 1750 rpm 5 US.gpm IM.gpm H [m] ft Vitachrom Q[m³/h] l/s

12 12 Vitachrom Vitachrom, n = 2900 rpm US.gpm IM.gpm H [m] ft Q[m³/h] l/s

13 Vitachrom, n = 3500 rpm 5 US.gpm IM.gpm H [m] ft Vitachrom Q[m³/h] l/s

14 Dimensions and connections Overview of general arrangement drawings Overview Size Speed [rpm] Mounting arrangement With See With With With With motor shroud inducer motor feet angle foot ball feet DN ( Page 16) ( Page 18) ( Page 38) ( Page 39) DN ( Page 20) ( Page 22) ( Page 40) ( Page 41) ( Page 24) ( Page 25) DN ( Page 26) ( Page 28) ( Page 42) ( Page 43) ( Page 29) ( Page 31) ( Page 32) ( Page 33) ( Page 34) ( Page 35) ( Page 44) ( Page 45) ( Page 36) ( Page 37) ( Page 46) ( Page 47) Applies to all of the following general arrangement drawings: Tolerances of mating dimensions to EN 735 Mating dimensions for pumps with different pump connections on request Overview of motor soleplates w z b 1 b 2 14 l 2 l1 Motor soleplate dimensions [mm] 14 Vitachrom

15 Combinations Motor Motor soleplate Dimensions [mm] Variant b 1 b 2 l 2 w z 1 90S G L G L G M G S G M G M G L G M G L G L G Vitachrom 15

16 16 Vitachrom Vitachrom DN 50, n 2900 rpm and 3500 rpm a w 1 s h 3 a w 1 h 3 i 4 n 3 n 4 Ød 1 n 1 n 2 i l 2 b 1 m 2 m 3 m 4 m 1 m 5 Pump set with motor feet Pump set with angle foot Overview of mating dimensions DN 50, pump set with motor feet or angle foot, dimensions in [mm] Vitachrom a b 1 d 1 d 2 d 3 4) 5) h 3 i 1 i 4 4) 5) l 2 m 1 m 2 m 3 m 4 m 5 n 1 n 2 n 3 n 4 w 1 s / / / / / / / / / / / / / / / / / / / ) Applicable to connections as per DIN (hygienic pipe union) 5) Applicable to flanged connections to EN

17 Vitachrom a b 1 d 1 d 2 d 3 4) 5) h 3 i 1 i 4 4) 5) l 2 m 1 m 2 m 3 m 4 m 5 n 1 n 2 n 3 n 4 w 1 s / ) , , / (90) 5) , , / , , / , , / , , / , , / , , / , , / , , / , ,5 40 Vitachrom 17 4) Applicable to connections as per DIN (hygienic pipe union) 5) Applicable to flanged connections to EN

18 18 Vitachrom Vitachrom DN 50, n 2900 rpm and 3500 rpm, pump set with ball feet and motor shroud a w 1 HG1 a w 1 l 4 l 5 h 6 HG 2 g 2 i 2 l 3 b 5 i 2 l 3 b 5 Pump set with ball feet Pump set with ball feet and motor shroud Overview of mating dimensions DN 50, pump set with ball feet and motor shroud, dimensions in [mm] Vitachrom DN DN a b 5 d 2 d 3 g 2 6) 7) 1 2 Min. Max. Max. Max / , / , / , / , / , / , / , / , / , / , / , / , / , / , / , / , / , / , / , / ) , , / (90) 7) , , / , , , ,5 6) Applicable to connections as per DIN (hygienic pipe union) 7) Application to flanged connections to EN h 6 HG 1 HG 2 i 2 6) 7) l 3 l 4 l 5 w 1

19 Vitachrom DN DN a b 5 d 2 d 3 g 2 6) 7) h 6 HG 1 HG 2 i 2 6) 7) l 3 l 4 l 5 w Min. Max. Max. Max / , , / , , / , , / , , / , , / , ,5 Vitachrom 19 6) Applicable to connections as per DIN (hygienic pipe union) 7) Application to flanged connections to EN

20 20 Vitachrom Vitachrom DN 65, n 2900 rpm and 3500 rpm a w 1 s h 3 a w 1 h 3 i 4 n 3 n 4 Ød 1 n 1 n 2 i l 2 b 1 m 2 m 3 m 4 m 1 m 5 Pump set with motor feet Pump set with angle foot Overview of mating dimensions DN 65, pump set with motor feet or angle foot, dimensions in [mm] Vitachrom a b 1 d 1 d 2 d 3 8) 9) h 3 i 1 i 4 8) 9) l 2 m 1 m 2 m 3 m 4 m 5 n 1 n 2 n 3 n 4 w 1 s / / / / / / / / / / / / / / / / / / ) Applicable to connections as per DIN (hygienic pipe union) 9) Application to flanged connections to EN

21 Vitachrom a b 1 d 1 d 2 d 3 8) 9) h 3 i 1 i 4 8) 9) l 2 m 1 m 2 m 3 m 4 m 5 n 1 n 2 n 3 n 4 w 1 s / ) / (90) 9) / / / / / / / / Vitachrom 21 8) Applicable to connections as per DIN (hygienic pipe union) 9) Application to flanged connections to EN

22 22 Vitachrom Vitachrom DN 65, n 2900 rpm and 3500 rpm, pump set with ball feet and motor shroud a w 1 HG1 a w 1 l 4 l 5 h 6 HG 2 g 2 i 2 l 3 b 5 i 2 l 3 b 5 Pump set with ball feet Pump set with ball feet and motor shroud Overview of mating dimensions DN 65, pump set with ball feet and motor shroud, dimensions in [mm] Vitachrom a b 5 d 2 d 3 g 2 10) 11) Min. Max. Max. Max / , / , / , / , / , / , / , / , / , / , / , / , / , / , / , / , / , / , / ) , , / (90) 11) , , / , , / , , / , , ) Applicable to connections as per DIN (hygienic pipe union) 11) Application to flanged connections to EN h 6 HG 1 HG 2 i 2 10) 11) l 3 l 4 l 5 w 1

23 Vitachrom a b 5 d 2 d 3 g 2 10) 11) h 6 HG 1 HG 2 i 2 10) 11) l 3 l 4 l 5 w 1 Min. Max. Max. Max / / / / / Vitachrom 23 10) Applicable to connections as per DIN (hygienic pipe union) 11) Application to flanged connections to EN

24 24 Vitachrom Vitachrom DN 65 with inducer, n 2900 rpm and 3500 rpm a w 1 h 3 Pump set with inducer and motor feet i 4 s b 1 n 3 n 4 Ød 1 m 2 m 1 Overview of mating dimensions DN 65, pump set with inducer and motor feet, dimensions in [mm] Vitachrom with inducer Inducer a b 1 d 1 d 2 d 3 12) 13) h 3 i 1 i 4 8) m 1 m 2 m 3 m 4 m 5 n 1 n 2 n 3 n 4 w 1 s / / / / / / / / / / / / / / / / / / ) Applicable to connections as per DIN (hygienic pipe union) 13) Applicable to flanged connections to EN

25 Vitachrom DN 65 with inducer, n 2900 rpm and 3500 rpm, pump set with ball feet and motor shroud l 4 l 5 g 2 a w 1 a w 1 HG1 h 6 HG 2 i 2 l 3 b 5 i 2 l 3 b 5 Pump set with inducer and ball feet Pump set with inducer, ball feet and motor shroud Overview of mating dimensions DN 65, pump set with inducer, ball feet and motor shroud, dimensions in [mm] Vitachrom with inducer Inducer a b 5 d 2 d 3 g 2 14) 15) h 6 HG 1 HG 2 i 2 l 3 l 4 l 5 w 1 Vitachrom 25 Min. Max. Max. Max / / / / / / / / / / / / / / / / / / ) Applicable to connections as per DIN (hygienic pipe union) 15) Applicable to flanged connections to EN

26 26 Vitachrom Vitachrom DN 80, n 2900 rpm and 3500 rpm a w 1 s h 3 a w 1 h 3 i 4 n 3 n 4 Ød 1 n 1 n 2 i b 1 l 2 m 2 m 3 m 4 m 1 m 5 Pump set with motor feet Pump set with angle foot Overview of mating dimensions DN 80, pump set with motor feet or angle foot, dimensions in [mm] Vitachrom a b 1 d 1 d 2 d 3 16) 17) h 3 i 1 i 4 16) 17) l 2 m 1 m 2 m 3 m 4 m 5 n 1 n 2 n 3 n 4 w 1 s / ,5 248, , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / ) , , / (95) 17) , , / , , / , , / , , / , , / , , ) Applicable to connections as per DIN (hygienic pipe union) 17) Applicable to flanged connections to EN

27 Vitachrom a b 1 d 1 d 2 d 3 16) 17) h 3 i 1 i 4 16) 17) l 2 m 1 m 2 m 3 m 4 m 5 n 1 n 2 n 3 n 4 w 1 s / , , / , ,5 40 Vitachrom 27 16) Applicable to connections as per DIN (hygienic pipe union) 17) Applicable to flanged connections to EN

28 28 Vitachrom Vitachrom DN 80, n 2900 rpm and 3500 rpm, pump set with ball feet and motor shroud a w 1 HG1 a w 1 l 4 l 5 h 6 HG 2 g 2 i 2 l 3 b 5 i 2 l 3 b 5 Pump set with ball feet Pump set with ball feet and motor shroud Overview of mating dimensions DN 80, pump set with ball feet and motor shroud, dimensions in [mm] Vitachrom a b 5 d 2 d 3 g 2 18) 19) Min. Max. Max. Max / / / / / / / / / / / / / ) , / (95) 19) , / , / , / , / , , / , , / , , / , ,5 18) Applicable to connections as per DIN (hygienic pipe union) 19) Applicable to flanged connections to EN h 6 HG 1 HG 2 i 2 18) 19) l 3 l 4 l 5 w 1

29 Vitachrom DN 80 with inducer, n 2900 rpm Pump set with inducer and motor feet a w 1 h 3 i 4 b 1 s n 3 n 4 Ød 1 m 2 m 1 Vitachrom 29 Overview of mating dimensions DN 80, pump set with inducer and motor feet, dimensions in [mm] Vitachrom with inducer Inducer a b 1 d 1 d 2 d 3 20) 21) h 3 i 4 m 1 m 2 n 3 n 4 w 1 s / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , ) Applicable to connections as per DIN (hygienic pipe union) 21) Applicable to flanged connections to EN

30 30 Vitachrom Vitachrom with inducer Inducer a b 1 d 1 d 2 d 3 20) 21) h 3 i 4 m 1 m 2 n 3 n 4 w 1 s / , , / , , ) Applicable to connections as per DIN (hygienic pipe union) 21) Applicable to flanged connections to EN

31 Vitachrom DN 80 with inducer, n 2900 rpm, pump set with ball feet and motor shroud l 4 l 5 g 2 a w 1 a w 1 HG1 h 6 HG 2 i 2 l 3 b 5 i 2 l 3 b 5 Pump set with inducer and ball feet Pump set with inducer, ball feet and motor shroud Overview of mating dimensions DN 80, pump set with inducer, ball feet and motor shroud, dimensions in [mm] Vitachrom with inducer Inducer a b 5 d 2 d 3 g 2 h 6 HG 1 HG 2 i 2 l 3 l 4 l 5 w 1 Vitachrom 31 Min. Max. Max. Max / , / , / , , / , , / , , / , , / , , / , / , / , , / , , / , , / , , / , , / , / , / , , / , , / , , / , , / , ,5

32 32 Vitachrom Vitachrom DN 80 with inducer, n 3500 rpm a w 1 h 3 Pump set with inducer and motor feet i 4 b 1 n 3 n 4 Ød 1 s m 2 m 1 Overview of mating dimensions DN 80, pump set with inducer and motor feet, dimensions in [mm] Vitachrom with inducer Inducer a b 1 d 1 d 2 d 3 20) 21) h 3 i 4 m 1 m 2 n 3 n 4 w 1 s / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , , / , ,5 40