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1 Type Series Booklet + 60 Hz 275.5/9- G2 Etaprime L Self-priming Pumps for Pure or Contaminated Fluids Fields of Application Water supply Fire-fighting systems Sprinkling Irrigation Drainage Air-conditioning systems Drinking water Industrial water Cooling water Operating Data Swimming pool water Seawater Fire-fighting water Brackish water Condensate Brine Oils Cleaning agents Hz 60 Hz Q up to 1 m 3 /h ( l/s) up to m 3 /h (36 l/s) H upto85m up to 5 m p 2 up to bar up to bar H 1geo upto9m upto9m t -30 to +90 C -30to+90 C see pressure limits, page 6 Design Horizontal volute casing pumps, single-stage, with open multivane impeller, sizes 0-10 and above with bearing bracket, in back pull-out design. Sizes 0-10 and above with replaceable shaft sleeve in the shaft seal area. Volute casing with integrally cast pump feet. Pump connections to DIN/EN or ASME. Bearings Deep-groove ball bearings, grease-lubricated Shaft seal Single- or double acting mechanical seal to EN Designation Type series Casing material, e.g. Long-coupled design Mechanical seal code Discharge nozzle DN (code) Nominal impeller dia. (code) Accessories Drive Etaprime G L Surface-cooled KSB-IEC three-phase squirrel cage motor Winding Hz: up to 2.2 kw 2-20 V/3- V for 3 kw and above 3-/ V Winding 60 Hz: 0- V Design: IM B 3 Enclosure: IP 55 Thermal class: F with temperature sensors: 3 PTC thermistors Operating mode: continuous operation S1 or surface-cooled three-phase squirrel cage motor as described above, but West European brand to KSB s choice. Coupling Flexible coupling with/without spacer sleeve Contact guard Coupling guard as per EN 29. Baseplate Certification Certified quality management ISO Sectional steel for complete pump set (pump and motor), in torsion-resistant design
2 n = 1. 1/min 25 5 US.gpm IM.gpm Etaprime L L --20 L L/BN --0 L/BN L/BN L/BN/B L/BN L/BN/B L/BN L/BN L/BN/B 3 -- L/BN/B L/BN H [m] 25-- L/BN 5 ft Q[m /h] l/s lieferbar auch in Chrom-Nickel-Molybdänstahlguss Suministrable también en Acero moldeado al Cr-Ni-Mo EP1.01 also available in cast ison CrNiMo steel Ook leverbaar in chroom-nikkel-molybdeenstaal Egalement disponible en acier moulé au CrNiMo Disponibile anche come fusione di acciaio al cromo-nichel-molibdeno n = /min 90 5 US.gpm IM.gpm L L/BN L/BN --20 L L/BN L/BN/B L/BN/B L/BN L/BN L/BN/B L/BN L/BN 0--1 L/BN -- L/BN/B 5 ft H [m] Q[m /h] l/s lieferbar auch in Chrom-Nickel-Molybdänstahlguss Suministrable también en Acero moldeado al Cr-Ni-Mo EP also available in cast ison CrNiMo steel Ook leverbaar in chroom-nikkel-molybdeenstaal Egalement disponible en acier moulé au CrNiMo Disponibile anche come fusione di acciaio al cromo-nichel-molibdeno
3 n = 1.7 1/min US.gpm IM.gpm L Etaprime L L --0 L/BN L/BN L/BN L/BN/B L/BN/B L/BN L/BN L/BN L/BN/B -- L/BN/B 0--1 L/BN L/BN H [m] 5 ft Q[m /h] l/s lieferbar auch in Chrom-Nickel-Molybdänstahlguss Suministrable también en Acero moldeado al Cr-Ni-Mo EP17.01 also available in cast ison CrNiMo steel Ook leverbaar in chroom-nikkel-molybdeenstaal Egalement disponible en acier moulé au CrNiMo Disponibile anche come fusione di acciaio al cromo-nichel-molibdeno n = 3.0 1/min 1 5 US.gpm IM.gpm L L/BN L/BN L/BN L/BN/B L/BN/B L/BN L/BN L/BN L/BN/B -- L/BN/B L/BN 0--1 L/BN 30 H [m] ft Q[m /h] l/s lieferbar auch in Chrom-Nickel-Molybdänstahlguss also available in cast ison CrNiMo steel Suministrable también en Acero moldeado al Cr-Ni-Mo Ook leverbaar in chroom-nikkel-molybdeenstaal EP30.01 Egalement disponible en acier moulé au CrNiMo Disponibile anche come fusione di acciaio al cromo-nichel-molibdeno 3
4 Product Advantages at a Glance Self-priming after the pump casing has been filled with the fluid handled Excellent suction behaviour, self-priming up to 9 m; no foot valve required Pump unit is insensitive to the penetration of gas and air Double-acting mechanical seal available for tough applications High operating reliability due to sturdy deep-groove ball bearings UG26676:0/1 Inspection cover for easy cleaning Shaft sleeve prevents wear on the shaft Back pull-out design: thecasingmayremain in the pipeline when the pump is dismantled Reliable, maintenance-free mechanical seal Sturdy support foot; even in the case of external forces the shaft is only slightly displaced in the coupling area
5 Overview of Type Series sizes and types available Pump size ETAPRIME L ETAPRIME BN ETAPRIME B Shaft GL CL GBN CBN GB unit JL JL JL E/T o E/T o o o E/T E/T E/T E/T o o 0-1 E/T E/T E/T E/T o o 0-10 E/T/B E/T/B E/T/B E/T/B E o - E/T/B E/T/B E/T/B E/T/B E o E/T/B E/T/B E/T/B E/T/B E o 65-1 E/T/B E/T/B E/T/B E/T/B E o 65-1 E/T/B E/T/B E/T/B E/T/B o o E/T/B E/T/B E/T/B E/T/B o o E/T/B o E/T/B o o o E/T/B E/T/B E/T/B E/T/B o o E/T/B o E/T/B o o o - 20 E/T/B o o o o o E/T/B o o o o o o E T B Materials = available size = size not available = single-acting mechanical seal (standard design) = double-acting mechanical seal in TANDEM arrangement possible = double-acting mechanical seal in BACK-to-BACK arrangement possible Designation Etaprime GL Etaprime CL Volute casing Casing cover Shaft Impeller Bearing bracket 2) Bearing housing 3) Shaft sleeve Cast iron JL 0 5) Cast iron JL 0 5) Tempering steel C 5+N ) Cast iron JL 0 5) Cast iron JL 0 5) Cast iron JL 0 5) Chrome nickel molybdenum steel omitted on shaft unit 17 2) for shaft unit 25 and shaft unit 35 3) for shaft unit 17 ) for shaft unit 17 = Chrome nickel molybdenum steel ) GJL-2 to EN 1561 For shaft unit / pump size combinations see Overview of Type Series above Flange Connections / Pump connections Pump size Shaft Standard Special unit connection connection 25 - Pipe thread Pipe thread Rp to ISO 7/1 NPT to ASME B Flange Flange 65-1 to EN 92-2, PN16, (JL 0) to ASME BE 16.1 Class to EN 92-1, PN16, (1.08) (to ZN 2606) Cast chrome nickel molybdenum steel 1.08 Cast chrome nickel molybdenum steel 1.08 Chrome nickel molybdenum steel 1.62 ) Cast chrome nickel molybdenum steel 1.08 Cast iron JL 0 5) Cast chrome nickel molybdenum steel 1.08 Chrome nickel molybdenum steel
6 Pressure Limits Pump size Discharge pressure p 2 (bar) Test Pump size pressure 2) (bar) Discharge pressure p 2 (bar) Test pressure 2) (bar) The sum of inlet pressure and head at zero flow point must not exceed the values indicated. 2) The casing components are checked for leakage by means of internal pressure tests to AN 1897/75-03 with water. Priming Time with a horizontal length of the suction line of 1 m and suction line D N = pump D N Suction time [ sec ] ETAPRIME for speed n = 2,900/3,0 rpm L at a static suction lift H 1geo of... m 2m m 5m 7m 8m to 1m 275:7/3 Suction time [ sec ] ETAPRIME for speed n = 1,/1,7 rpm L at a static suction lift H 1geo of... m 1m 2m m 5m 7m 8m The above data refers to water at C. Caution When handling fluids wich liberate gas or tend to froth, the pump will not be self-priming. In such cases, a check valve should be installed in the suction line. 6
7 Materials Casing/ Impeller Shaft seal Mechanical seal Reference code Mechanical seal Comments Fluid handled Water Application limits Cast iron Cast iron/ Cast CrNiMo steel Cast CrNiMo steel/ AQ1VGG 2) U3U3VGG Q1Q1XGG BQ1EGG 2) G C Ammonia water (salmiac) t 0 C; conc. % X X GL 11 Brackish water t 25 C X X CL Condensate 2) t 90 C X X GL11 Condensate, non-conditioned t 90 C X X CL11 Cooling water (no anti-freezes) Cooling water ph value 7.5 (with anti-freeze) 3) t 60 C X X GL open circuit: CL required t -30 C t 90 C p bar X X GL11 open circuit: CL11 required Dam water t 60 C X X GL if containing solid matter - contact KSB Drinking water t 60 C X X GL11 Fire-fighting water t 60 C X X GL Fully desalinated water t 90 C X X CL11 Requirements for ultra-pure water cannot be met. Fully desalinated water as t 90 C X GL11 boiler feed water 2) Partly desalinated water 2) t 90 C X X GL11 Pure water ) t 60 C X X GL11 Seawater t 25 C X X CL Slightly contaminated water t 60 C X X GL Surface water t 0 C X X GL 8 Analysis of fluid handled required. Swimming-pool water (fresh water) t 60 C X X GL Also for requirements to DIN Untreated water t 60 C X X GL Waste water (industrial) Refrigerants, cooling brines Cooling brine, inorganic, ph value 7.5; inhibited Water with anti-freeze, ph t value 7.5 3) Oils/Emulsions t -30 C t 25 C -30 C; t 90 C X X GL11 X X GL11 Drilling/Grinding emulsion t 60 C X X GL 9 Oil-water emulsion t 60 C X X GL 9 Cleaning agents Bottle rinsing lyes t 90 C X X GL Acids Acetic acid t 60 C; conc. 5% t 60 C; conc. % X X CL 11 Analysis of fluid handled required. General criteria for results of water analysis: ph value 7; chloride (Cl) content 1 mg/kg. Chlorine (Cl 2 ) 0.6 mg/kg Ammonia (NH 3 ) 5mg/kg, free from hydrogen sulphide (H 2 S); no limitation of Cl content required in this case. 2) Treatment to VdTÜV 166; additional requirement: O mg/l 3) Antifreeze on ethylene glycol basis with inhibitors. Content: % to % (e.g. Antifrogen N) ) No ultra-pure water! Conductivity at 25 C: 0 S/cm. 7
8 Etaprime L (Shaft unit 17) Etaprime L 6B 6D R 1 c / 8 R 1 c / 8 R 1 c / 8 R 3 c / R 3 c / R 3 c / R c =ISO7/1 6 B Förderflüssigkeit-Entleerung / Casing drain / Vidange du liquide véhiculé / Scarico del liquido convogliato / Vaciado del líquido de impulsión / aftap. pomphuis 6 D Förderflüssigkeit-Auffüllen und Entlüften / Fluid handled-priming and venting / Remplissage et dégazage de liquide véhiculé / Riempimento e scarico del liquido convogliato / Llenado y desaireacción del líquido de impulsión / vul en ontluchting Standard Connection Special Etaprime L DN 2) DN 3) a b 1 b 2 f h 1 h 2 h 3 w 25- Rp 1 NPT Rp 1 1 / NPT 1 1 / Rp 1 1 / 2 NPT 1 1 / ) Standard connection to ISO 7/1 3) Special connection to ASME B1..1 mm 8
9 Etaprime L (Shaft unit 17) Tolerances of connecting dimensions as per EN 735 mm Etaprime L Motor Connection Standard Special kw IEC DN 2) DN 3) a f h 1 h 2 b 1 b 2 b 3 i l 1 l 2 l X X Rp 1 Rp , X X 0.55 Rp 1 Rp , X Rp 1 Rp , X 0.75 Rp 1 Rp , X 1.1 Rp 1 Rp , X X Rp 1 1 / NPT 1 1 / , X X 0.55 Rp 1 1 / NPT 1 1 / , n = 1. 1/min n = 1.7 1/min n = /min n = 3.0 1/min 32-1 X 1.1 Rp 1 1 / NPT 1 1 / , X L Rp 1 1 / NPT 1 1 / , X X Rp 1 1 / 2 NPT 1 1 / , X X 0.55 Rp 1 1 / 2 NPT 1 1 / , X 1.1 Rp 1 1 / 2 NPT 1 1 / , X S Rp 1 1 / 2 NPT 1 1 / , ) Standard connection to ISO 7/1 3) Special connection to ASME B1..1 9
10 Etaprime L (Shaft units 25 and 35) 6 B Förderflüssigkeit-Entleerung / Casing drain / Vidange du liquide véhiculé / Scarico del liquido convogliato / Vaciado del líquido de impulsión / aftap. pomphuis 6 D Förderflüssigkeit-Auffüllen und Entlüften / Fluid handled-priming and venting / Remplissage et dégazage de liquide véhiculé / Riempimento e scarico del liquido convogliato / Llenado y desaireacción del líquido de impulsión / vul en ontluchting Etaprime L 6B 6D Rc = ISO 7/1 Rc 3 / 8 Rc 1 / 2 Rc 1 / 2 Rc 1 / 2 Rc 1 / 2 Rc 3 / 8 Rc 1 / 2 Flange dimensions mm Flange Dia. of connection DN bolt circle z d l Standard EN 92-1 M EN ,6 UNC 1/2-13 Special 1,7 0 ASMEBE ,7 UNC 5/8-11 Class , (ZN 2606) 190, ,9 UNC 3/- 5 Etaprime L DN a b 1 b 2 b 3 b c d K6 f h 1 h 2 h 3 i l 2 m 1 m 2 n 1 n 2 s 1 s 2 t u w mm
11 11
12 Etaprime L (Shaft units 25 and 35) with normal coupling 12
13 with normal coupling Tolerances of connecting dimensions as per EN 735 Etaprime L Motor mm n = 1. 1/min n = 1.7 1/min n = /min n = 3.0 1/min Power [kw] Size Pump size DN a f h 1 h 2 b 1 b 2 b 3 i l 1 l 2 l 3 [mm] 0-10 X X L X L X 3 L X 112M X S X X L X L X 3 L X 112M X X L X 112M X X S X S X X L X 112M X X S X S X X 2.2 L X S X S X M X X 2.2 L X S X M X M X X 2.2 L X X 3 L X M X M X L X X 2.2 L X M X M X L X X 2.2 L X X 3 L X X 112M X M X L X 22 1M X 30 0L X X 3 L X X 112M X X S X 22 1M X 30 0L X 37 0L X X S X X M X X M X 30 0L X 37 0L
14 Etaprime L (Shaft units 25 and 35) with spacer-type coupling 1
15 with spacer-type coupling Tolerances of connecting dimensions as per EN 735 Etaprime L Motor n = 1. 1/min n = 1.7 1/min n = /min n = 3.0 1/min Power Size [kw] Pump size DN a f h 1 h 2 b 1 b 2 b 3 i l 1 l 2 l 3 x [mm] 0-10 X X L X L X 3 L X 112M X S X X L X L X 3 L X 112M X X L X 112M X X S X S X X L X 112M X X S X S X X 2.2 L X S X S X M X X 2.2 L X S X M X M X X 2.2 L X X 3 L X M X M X L X X 2.2 L X M X M X L X X 2.2 L X X 3 L X X 112M X M X L X 22 1M X 30 0L X X 3 L X X 112M X X S X 22 1M X 30 0L X 37 0L X X S X X M X X M X 30 0L X 37 0L mm 15
16 Interchangeability of Etaprime L and Etaprime B/BN Components and Interchangeability of Pump Parts Description Etaprime L Shaft unit Volute casing Casing cover 3 Shaft Impeller Deep-groove ball bearing Deep-groove ball bearing Bearing housing Mechanical seal Shaft sleeve Etaprime 1 same number means 1 same component O X Components differ Component not fitted Part No O X 1 O X O X 1 O X O X 1 O X O O 2 O 3 3 X O O 2 O 3 3 X O O 2 O 3 3 X O O 2 O 3 3 X O O 3 O X O O 3 O X O O 3 O X O O 3 O X O 3 O X O 3 O X O O 3 O X 3 2 not available as Etaprime B/BN Component interchangeable with Etaprime B/BN Recommended Spare Parts Stock for 2 Years Continuous Operation to DIN 2296 Part No. Description Number of Pumps (incl. stand-by pumps) and 7 8 and 9 and more Quantity of spare parts 2 Shaft % 230 Impeller % /.02 Deep-groove ball bearing (Set) % 330 Bearing bracket off 3 Bearing housing off 12.35/.65 O-ring (Set) % Mechanical seal % 523 2) Shaft sleeve % for shaft unit 17 2) 2) Assigning shaft unit to pump size: see interchangeability of pump parts 275.5/ Subject to technical modification without prior notice. KSB Aktiengesellschaft Frankenthal Johann-Klein-Str Frankenthal (Germany) Tel Fax
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