Hygienic Pump. Vitacast Bloc. Type Series Booklet

Transcription

1 Vitacast Bloc Type Series Booklet

2 Legal information/copyright Type Series Booklet Vitacast Bloc All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. KSB Aktiengesellschaft, Frankenthal

3 Contents Contents Vitacast Bloc... 4 Main applications... 4 Fluids handled... 4 Operating data... 4 Designation... 4 Design details... 4 Materials... 5 Coating and preservation... 5 Product benefits... 5 Certifications... 6 Acceptance tests and warranty... 6 Overview of fluids handled... 6 Installation types... 9 Technical data Selection charts Dimensions Accessories Detailed designation

4 Designation Example: VAB KB T82ME Designation key Code VAB Vitacast Bloc Description Type series VAB Vitacast-Bloc Nominal suction nozzle diameter [mm] Nominal discharge nozzle diameter [mm] Nominal impeller diameter [mm] Motor rating kw Number of poles 2 2 poles Mounting type K 3-point or 4-point ball feet Operating mode / flushing system of mechanical seal B Without flushing system Seal code T82 BQ1EGG Connection types M Pipe union to DIN Material of O-rings E EPDM K B T82 M E Further information on the designation ( Page 28) Main applications Design details Design Food and beverages industry Pharmaceutical industry Standard design with materials to Regulation (EC) No 1935/2004 Chemical industry Design to ATEX Fluids handled Design Fluids not chemically or mechanically aggressive to the materials Hygienic centrifugal pump Single-stage Close-coupled and long-coupled design Further information on fluids handled Non-self-priming ( Page 6) Wetted components made of stainless steel / (AISI 316L/CF3M) Pump casing Operating data Volute casing Operating properties Characteristic Flow rate Head Operating pressure Fluid temperature Connection sizes Value 50 Hz Q [m /h] 340 H [m] 105 p [bar] 101) T [ C] 1401) DN Hz 350 Impeller type Open multi-channel impeller Bearings Grease-packed deep groove ball bearing Shaft seal Single mechanical seal to EN Seal type T2): pump-end seal with non-encapsulated spring surrounded by fluid handled, uni-directional Seal type H3): pump-end seal with encapsulated spring, polished surface, bi-directional 1) 2) 3) 4 Higher values on request for individual sizes Hygienic design Sterile design Vitacast Bloc

5 Seal type Y: external seal Double mechanical seal to EN Drive Seal type Q: back-to-back arrangement (pressurised barrier fluid) Efficiency class IE3 Standard design: KSB surface-cooled IEC frame three-phase current squirrelcage motor 50 Hz winding, V/ V 2.20 kw 50 Hz winding, V/ V 3.00 kw 60 Hz winding, V 2.60 kw 60 Hz winding, V 3.60 kw Type of construction IM V kw Type of construction IM V kw IP55 enclosure Mode of operation: continuous operation S1 Thermal class F with temperature sensor, 3 PTC thermistors Explosion-proof version: KSB surface-cooled IEC frame three-phase current squirrelcage motor 50 Hz winding, V/ V 1.85 kw 50 Hz winding, V/ V 2.50 kw Type of construction IM V kw Type of construction IM V kw Enclosure IP55 or IP54 Mode of operation: continuous operation S1 Type of protection EExe ll Temperature class T3 Automation Automation options: PumpDrive PumpMeter Connections Axial suction nozzle, tangential discharge nozzle Adjustable through 360 Types of connection: Threaded connection to DIN Threaded connection to DIN Threaded connection to DIN GS-A Threaded connection to SMS standard Threaded connection to IDF standard Threaded connection to RJT standard TriClamp/TriClover fitting Clamped connection to DIN NKS-A Clamped connection to DIN A Clamped connection to ISO 2852 Flange to EN Flange to DIN NF-A Flange to ASA ASME 150 APV flange Varivent flange Other connection types on request Materials Pump section Material Volute casing 4) (AISI CF3M) Discharge cover 4) (AISI CF3M) Impeller 4) (AISI CF3M) Impeller nut 4) (AISI 316L) Inducer 4) (AISI CF3M) Pump shaft 4) (AISI 316L) Drive lantern (AISI CF8) O-rings, moulded gaskets EPDM, FPM, FEP, FFKM Optional materials for wetted components: / Hastelloy C276 All materials that will be in contact with the fluid handled conform with Regulation (EC) No. 1935/2004 and Commission Regulation (EC) No. 2023/2006. Coating and preservation Coating and preservation to KSB standard Product benefits Easy to clean due to little dead volume and excellent flushability Service-friendly design, easy and fast to dismantle Stub shaft allows combination with all commercial standardised motors High surface quality thanks to special polishing techniques Corrosion-resistant by using high-quality stainless steel Operating costs reduced by trimming the impeller diameter to match the specified duty point A large variety of materials, sealing elements and connections are available to optimally match the pump to its application. Highly suitable for CIP/SIP cleaning processes Excellent hydraulic efficiency and low NPSH values 4) Wetted component Vitacast Bloc 5

6 Certifications Overview Label Effective in: Note All countries Certified quality management to ISO 9001 All countries EHEDG-certified cleanability All countries Elastomers FDA, 3A, USP class VI certified Acceptance tests and warranty Materials testing Material test report 2.2 on request Material test report 3.1 on request Final inspection Inspection certificate 3.1 to EN on request Hydraulic test against surcharge To ISO 9906/2B or ISO 9906/3B NPSH test Other tests Other tests (e.g. vibrations, strength, noise characteristics) on request. Warranties Warranties are given within the scope of the valid delivery conditions. Overview of fluids handled Table of fluids handled and associated material combinations = standard Fluid handled Min. [ C] Temperature Max. T19 T64 T66 T80 T81 T82 T83 T84 Seal code Alcohol, butanol Butanol I - Isobutanol I - Alcohol, ethanol - 5) I - H0 H1 H1D H2 H3 H3D H4 H5 Q71 Q72 Q79 Operating mode Comment Alcohol, methanol I, BQ, DB Provide water quench for indoor application (toxicity) Alcohol, propanol 1-propanol I - 2-propanol I 5) No details specified 6 Vitacast Bloc

7 Fluid handled Min. [ C] Temperature Max. T19 T64 T66 T80 T81 T82 T83 T84 Seal code H0 H1 H1D H2 H3 H3D H4 H5 Q71 Q72 Q79 Operating mode Comment Beer Beer mash BQ, Use suitable water as liquid quench. DB Beer wort BQ, Use suitable water as liquid quench. DB Brewer s yeast B, I Hops BQ, Use suitable water as liquid quench. DB Trub (brewery) B, I Cleaning-in-place (CIP) B, I After cleaning, flush with hot water of 90 C max. Beverages, alcoholic Spirits (40 % B, I Brandy 40 % ethanol) Beer B, I Beer after primary fermentation Fruit liqueur BQ, Use suitable water as liquid quench. DB Must B, I Pernod B, I Grappa B, I Whiskey B, I Wine (cider) B, I Liqueur with egg B, I yolks Herbal liqueur, B, I alcohol content 50 % Sparkling wine B, I Sap (juice) with 24 % ethanol B, I Beverages, non-alcoholic Coke B, I 12 Bx Coke concentrate B, I 65 Bx Coffee B, I Coffee extract Lemonade B, I 65 Bx Caffeine crystals B, I max. 5 % caffeine (liquid) Glucose Unsaturated aqueous solution B, BQ, DB Glycerine Concentration B, I 40 % Glycol (pure) Diethylene glycol B, I, DB Ethylene glycol B, I, BQ Urea (carbamide) Concentration 35% BQ, DB Foodstuff (liquid) Egg (liquid) BQ, DB Foodstuff (aqueous) Malt BQ, DB Dairy products Chocolate milk B, I Sweetened B, I condensed milk Skimmed milk B, I (fresh, sour) Milk B, I Observe the melting point or crystallisation point. If required, heat up the casing cover prior to commissioning/ start-up. Use suitable hot water as quench liquid. Concentration < 65 Bx single mechanical seal w/o flushing is ok. Provide water quench for indoor application (toxicity) Glycol Provide water quench for indoor application (toxicity) Use suitable hot water as cooling liquid. If containing sugar, use Q72 (U2U2EGG). Use suitable water as liquid quench. Vitacast Bloc 7

8 Fluid handled Min. [ C] Temperature Max. T19 T64 T66 T80 T81 T82 T83 T84 Seal code H0 H1 H1D H2 H3 H3D H4 H5 Q71 Q72 Q79 Operating mode Comment Cream (sweet, sour) B, I Sweet permeate B, I (milk) Concentrated milk BQ, Use suitable water as liquid quench. (15 % bone dry) DB Sodium hydroxide Concentration 0 to 50 % B, I Observe the melting point or crystallisation point. If required, heat up the casing cover prior to commissioning/ start-up. Use suitable hot water as continuous quench liquid Fruit pulp Apple purée B, I Apricot purée with BQ, Use suitable water as liquid quench. 40 % water DB Oil, vegetable oil Anise oil B, I Cotton seed oil B, I Peanut oil B, I Lavender oil B, I Linseed oil B, I Linseed oil with B, I 3% H 2 SO 4 Corn oil B, I Olive oil B, I Palm oil B, I Melting point = +27 C to +42 C T85 (Q1U2VGG) recommended for temperatures above 70 C. Rapeseed oil B, I Castor oil B, I Info: viscosity = 700 mm 2 /s at 25 C Soybean oil B, I Sunflower oil B, I Edible oil B, I Non-heatable pumps can be used if the melting point < ambient temperature. Check the melting point and viscosity with the customer. Walnut oil B, I Juice (fruit and sugar solutions) Fruit juice B, I Apple juice Vegetable juice B, I Orange juice B, I Pressed sap B, I Sugar solutions B, I Sugar solution > 65 Bx (for single seal) DB, BQ Use suitable water as barrier fluid, concentration > 65 Bx. Acid, malic acid Unsaturated aqueous solution Acid, citric acid Concentration 1 to 50 % Acid, acetic acid Concentration 1 to 25 % Concentration 30% Concentration 50% Acid Unsaturated aqueous solution Acid, tannic acid Concentration 1 to 50% Acid, lactic acid Concentration 1 to 50% Acid, oxalic acid B, I Solubility = 65 % at 40 C and 72.8 % at 60 C B, I B, I Vinegar BQ, DB BQ, DB B, I B, I B, I Use suitable water as liquid quench. Use suitable water as liquid quench. 8 Vitacast Bloc

9 Fluid handled Min. [ C] Temperature Max. T19 T64 T66 T80 T81 T82 T83 T84 Seal code Concentration 5% BQ, DB Acid, tartaric acid Concentration 8% B, I Concentration B, I 50% Sorbitol (solution) Unsaturated DB, aqueous solution BQ H0 H1 H1D H2 H3 H3D H4 H5 Q71 Q72 Q79 Operating mode Comment Use suitable water as liquid quench. Mechanical seal for solutions up to 40 % max. Use suitable water as liquid quench. Water, desalinated De-ionised water B, I Water quality: conductivity > 10 µs/cm < 250 µs/cm, SiO 2 content < 10 mg/l, solids content 5 mg/l max. Ultrapure water B, I Use suitable water as quench liquid for temperature > 90 C. Water for injection B, I Use suitable water as quench liquid for temperature > 90 C. Drinking water Mash, schnapps B, I Ice water (brewery) B, I Tap water B, I B, I Hot water I (brewery) Water Pure water B, I Installation types Installation type Installation type Illustration Description K Horizontal installation, close-coupled pump set Axial suction nozzle, radial discharge nozzle, adjustable through 360 Mounted on 3-point ball feet up to a drive rating of 4 kw. Mounted on 4-point ball feet for drive ratings from 5.5 to 22 kw. M Horizontal installation, close-coupled pump set Axial suction nozzle, radial discharge nozzle, adjustable through 360 Mounted on a motor foot for drive ratings from 0.33 to 22 kw. L Horizontal installation, close-coupled pump set Axial suction nozzle, radial discharge nozzle, adjustable through 360 Connected to the motor via a bearing pedestal for drive ratings of 30 kw. Vitacast Bloc 9

10 Vertical installation requires a mechanical seal with flushing system. Installation types per pump size Pump size Ball feet Motor feet Bearing pedestal Trolley Vitacast Bloc

11 Technical data Technical data Pump size Inducer Shaft unit 4-pole Free passage 2-pole Minimum impeller diameter Maximum impeller diameter Speed limit [mm] [mm] [mm] [mm] [rpm] ,5 3, ,5 3, ,5 3, , ,5 10, Vitacast Bloc 11

12 12 Vitacast Bloc Selection charts Vitacast, Vitacast Bloc, n = 2900 rpm US.gpm IM.gpm ft H [m] Q [m³/h] l/s

13 Vitacast, Vitacast Bloc, n = 3500 rpm US.gpm IM.gpm ft H [m] Vitacast Bloc Q [m³/h] l/s

14 14 Vitacast Bloc Vitacast, Vitacast Bloc, n = 1450 rpm US.gpm IM.gpm ft H [m] 1 1 Q [m³/h] l/s

15 Vitacast, Vitacast Bloc, n = 1750 rpm US.gpm IM.gpm ft Vitacast Bloc 15 H [m] 1 1 Q [m³/h] l/s

16 16 Vitacast Bloc Dimensions Pump set dimensions K A C DN 2 K* F L G A DN 2 C K K* F L G DN 1 J* H I J DN 1 H I J J* B D E B D E* E Figure 1 Pump set with 3-point ball feet A DN 2 C K F G Figure 2 Pump set with 4-point ball feet K* K F A C L G DN 2 DN 1 ØP J* H I J B D* Figure 3 Pump set with motor feet D ØR E E* h DN 1 J* H I J B Figure 4 Pump set with bearing pedestal D ØR E E*

17 Pump set dimensions, 50 Hz, 60 Hz [mm] Pump size Motor size P 6) [kw] 2-pole 4-pole Figure 1 Figure 2 Figure 3 Figure 4 A B C D D* E E* F max G h H K max K* max I J J* max L max V Ø P Ø R M 0,37 0, M 0,75 0, S 1,5 1, L 2,2 1, , M 0,75 0, S 1,5 1, L 2,2 1, , M 0,37 0, M 0,75 0, S 1,5 1, L 2,2 1, , L 3,0 2, M 4,0 4, M 0,75 0, S 1,5 1, L 2,2 1, , L 3,0 2, M 4,0 4, M 0,37 0, M 0,75 0, S 1,5 1, L 2,2 1, M 0,75 0, S 1,5 1, L 2,2 1, Vitacast Bloc M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, ) For 50 Hz

18 18 Vitacast Bloc Pump size Motor size P 6) [kw] 2-pole 4-pole Figure 1 Figure 2 Figure 3 Figure 4 A B C D D* E E* F max G h H K max K* max I J J* max L max V Ø P Ø R 112M M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M L 18, M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M L 18, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, ) For 50 Hz

19 Pump size Motor size P 6) [kw] 2-pole 4-pole Figure 1 Figure 2 Figure 3 Figure 4 A B C D D* E E* F max G h H K max K* max I J J* max L max V Ø P Ø R 160M L 18, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M L 18, M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M Vitacast Bloc M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M ) For 50 Hz

20 20 Vitacast Bloc Pump size Motor size P 6) [kw] 2-pole 4-pole Figure 1 Figure 2 Figure 3 Figure 4 A B C D D* E E* F max G h H K max K* max I J J* max L max V Ø P Ø R M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M / S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , M 0,75 0, S 1,5 1, ) For 50 Hz

21 Pump size Motor size P 6) [kw] 2-pole 4-pole Figure 1 Figure 2 Figure 3 Figure 4 A B C D D* E E* F max G h H K max K* max I J J* max L max V Ø P Ø R 90L 2,2 1, , L 3 2, M S 5,5 5, M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M / Vitacast Bloc S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , S 1,5 1, ) For 50 Hz

22 22 Vitacast Bloc Pump size Motor size P 6) [kw] 2-pole 4-pole Figure 1 Figure 2 Figure 3 Figure 4 A B C D D* E E* F max G h H K max K* max I J J* max L max V Ø P Ø R 90L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , L , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , L , L M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M M 0,75 0, S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7,

23 Pump size Motor size P 6) [kw] A B C D D* E E* F max G h H K max K* max I J J* max L max V Ø P Ø R 2-pole 4-pole Figure 1 Figure 2 Figure 3 Figure 4 160M S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , S 1,5 1, L 2,2 1, , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , Vitacast Bloc S 1,5 1, L 2,2 1, , L 3 2, M M L 18, M 22 18, , S 1,5 1, L 2,2 1, , L 3 2, M M L 18, M 22 18, , L 3 2, M S 5,5 5, M - 7, M L 18,

24 24 Vitacast Bloc Pump size Motor size P 6) [kw] 2-pole 4-pole Figure 1 Figure 2 Figure 3 Figure 4 A B C D D* E E* F max G h H K max K* max I J J* max L max V Ø P Ø R 180M 22 18, , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , L L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , L L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , L 3 2, M S 5,5 5, M - 7, M L 18, M 22 18, , L

25 Pump size Motor size P 6) [kw] 2-pole 4-pole Figure 1 Figure 2 Figure 3 Figure 4 A B C D D* E E* F max G h H K max K* max I J J* max L max V Ø P Ø R L 3 2, M S 5,5 5, M - 7, M L 18, L 3 2, M S 5,5 5, M - 7, M L 18, L M L 18, M 22 18, , L , M L 18, M 22 18, , L , L Vitacast Bloc S 5,5 5, M - 7, M L 18, M 22 18, , S 5,5 5, M - 7, M L 18, M 22 18, , L M L 18, M 22 18, , M L 18, M 22 18, ,