POWER YOUR MINE WITH TF Kable MINING CABLES AUSTRALIA

Transcription

1 POWER YOUR MINE WITH TF Kable MINING CABLES AUSTRALIA

2 Table of Contents rubber CABLES 2 TELE-FONIKA Kable 3 PRODUCTION POTENTIAL 5 1 PRODUCTION MATRIX 6 GENERAL UNDERGROUND COAL MINING CABLES TYPE /11 kv 10 TYPE /1.1 kv 13 TYPE /1.1 kv 15 TYPE /11 kv 17 TYPE /11 kv 20 UNDERGROUND METAL AND SURFACE MINING CABLES TYPE /22 kv 25 TYPE /22 kv 28 TYPE /22 kv 31 TYPE /33 kv 34 TYPE /33 kv 37 MACHINE CABLES TYPE 1 1.1/1.1 kv 42 TYPE 2S (IS) 1.2 kv 44 TYPE XLPE SWA PVC 0.6/1 kv 52 heavy duty industrial cables TYPE EMV 0.6/1 kv 56 TYPE SINGLE CONDUCTOR POWER CABLE 0.6/1 kv, C 58 TYPE H07RN-F 450/750 V SUB 60 TYPE NSGAFÖU 0.6/1, 1.8/3, 3.6/6 kv 65 TYPE 07RN-F-CY 450/750 V 68 TYPE NSGAFÖU/CY 1.8/3.3 kv 70 CABLE DRUMS Sample data of wooden cable drums 71 PRINCIPAL ELASTOMERIC MATERIALS USED IN REELING AND TRAILING CABLES 72 RECOMMENDED LIMITS TO REELING AND TRAILING CABLE OPERATION 74

3 RUBBER cables TELE-FONIKA Kable is known as the Number One cable producer in Central and Eastern Europe and is recognised as the leader in rubber cable products. TF Kable has over a dozen rubber production lines, with triple head continuous vulcanization extruding machines, twisters, braiders, amongst other plant to call upon. With our state-of-art instrumentation, which continuously monitor and control the production processes, we can be assured that our products are of the highest standards and quality. TF Kable offers wide range of rubber cables, starting from nominal voltage of 100/100V up to 18/30kV and cross-sections from 0,75 mm 2 up to 1000 mm 2 and from 1 up to 56 cores. TF Kable manufacture cables to national harmonized standards such as DIN VDE (German), BS (British), ICEA i ASTM (American), CSA (Canadian), AS/NZ (Australian/New), NF C (French), SANS (South African), GOST (Russian), to name but a few. 2 Rubber compounds used for manufacturing of rubber insulated and sheathed cables are based on the best synthetic elastomers the market can offer, including EPDM, EVA, SBR and Silicone. Depending on type and application, our rubber insulation compounds will guarantee continuous working temperatures from 60 C through 110 C up to 220 C. For other cables components production, TF Kable uses the following types of rubber compounds: chloroprene, chlorinated polyethylene, chlorosulfonated polyethylene and others, depending on application. Many years of experience in cable production and processing, has allowed TF Kable to develop bespoke materials that meet the demanding installation environments. Cables working in hard conditions such as mines, have specialised polyurethane sheaths which are flame retardant, rending, tear and abrasion resistant, water, oils and other chemicals resistant. Cables are designed and manufactured to ensure the longest and the safest operation in heavy duty conditions in today s mines and other demanding environments.

4 TELE-FONIKA Kable The Group TELE-FONIKA Kable (TF Kable) is ranked in the forefront of the global cable industry. The Group is the third manufacturer of cables and wires in Europe with significant development potential, based entirely on Polish capital. TELE-FONIKA Kable Group s considerable investment in research and development centers and multiskilled work teams, which have included eminent scientists working with our specialists, has been rewarded by the introduction of new-generation products and comprehensive services in the field of cable engineering. Products manufactured in our plants are sold in over 90 countries. Our product assortment includes 25 thousand cable types. The highest quality of our products is confirmed by over 460 certificates for groups of wares licensed by 34 renown centres of certifications worldwide. The company combines the good traditions of the cable industry in Poland and innovative technical solutions. TELE-FONIKA Kable Group consists of seven plants five in Poland, one in Ukraine, and one in Serbia. We own over a dozen trade agencies abroad, reaching customers in several dozen countries around the world. TELE-FONIKA Cable Americas Bolingbrook IL TELE-FONIKA Kable Central Europe Hilden TF Nordic Malmoe TELE-FONIKA Kable Kraków, Bydgoszcz, Szczecin, Myślenice TELE-FONIKA Baltic Kaunas Copper Cable Co. Coalville 3 TOW TF KABEL Chernihiv TF KABEL Kiev TELE-FONIKA France Longvic TELE-FONIKA Kabely Zabreh TF KABLE FK Zajecar Serbia

5 Experience and innovation

6 5 PRODUCTION POTENTIAL Our chief asset is extensive technological know-how in the field of production of wide variety of cables and wires supported by our experienced personnel. Our products match to a great extent the general trends concerning ecology and maintenance safety of wares. Extremely strict legislation in these areas has become the indicator of the technological progress of the manufactured cables. Kraków-Wielicka Plant Kraków-Wielicka Plant was established in In 1992 it received the ISO 9002 certificate (now ISO 9001) and in 1998 the ISO given by the British certification body: BASEC. The plant specializes in the production of rubber insulated cables and wires for mining and industrial applications. All types of rubber mixes used for EPR, CR, EVA and CSP cables are based on an original prescription designed together with research and development centres. The production offer of the plant are also medium voltage cables made in XLPE technology, as well as signal and control wires for special purposes. Kraków-Bieżanów Plant Kraków-Bieżanów Plant was established in In 1992 it received the ISO 9001 certificate and given by the British certification body: BASEC. The plant specializes in the production of overhead conductors from alloyed aluminium, conductors for railway traction network from copper and its alloys and installation wires for general usage. Bydgoszcz Plant Bydgoszcz Plant started production of cables and wires back in In 1992 it received the ISO 9002 certificate (now ISO 9001) and in 1998 the ISO given by the British certification body: BASEC. Bydgoszcz Plant specializes in power supply cables of medium and high voltage up to 400 kv. It is equipped with six modern chain lines for crosslinking polyethylene in XLPE technology. Complementary technological lines for producing the abovementioned cables ranging from thick wire drawing machines, cable stranding machines and screening machines to covering lines and two large-size high voltage laboratories called Faraday cage place the plant in the top of the list of the largest production centres of medium and high voltage cables in Europe. Myślenice Plant Myślenice Plant was established in April 1992 under the name Zakłady Kablowe TELE-FONIKA s.c. In 1995 it received the ISO 9001 certificate and in 1999 the ISO certificate. The certification body is BASEC. In September 2007 the plant received the ISO/TS certificate for automotive cables given by the certification body: SGS. Myślenice Plant specializes in the production of copper and fibre optic telecommunication cables, computer cables and automotive wires. Szczecin Plant Szczecin Plant was established in In 1992 it received the ISO 9002 certificate (now ISO 9001) and in 1998 the ISO given by the British certification body: BASEC. This Plant is also certified according to ISO/TS by SGS. It specializes in production of enamelled magnet wires. TOW TF Kabel (Ukraine) The plant was established in In 2007 the plant was joined into the TELE-FONIKA Kable Group. This Plant is certified according to ISO 9001 and It specializes in the production of overhead conductors and cables for voltage up to 1 kv, including halogenfree, fire resistant and flame retardant cables versions. TF Kable Fabrika Kablova Zajecar A.D. (Serbia) The plant was established in In 2007 the plant was joined into the TELE-FONIKA Kable Group. This plant is certified according to ISO 9001 and by DAS Certification Ltd. It specializes in the production of low and medium voltage cables, as well as halogen-free, fire resistant and flame retardant cables, telecommunication cables and PVC and polyethylenecoated conductors.

7 PRODUCT MATRIX Cable Type Voltage-Range 1.1kV - 11kV 1.1kV 1.1kV 1.1kV - 11kV 1.1kV - 11kV 1.1kV - 22kV Conductor-Range 6 mm mm mm mm 2 16 mm 2-50 mm 2 6 mm mm 2 6 mm mm 2 6 mm mm 2 Conductor - Number Conductor - Copper Tinned Tinned Tinned Tinned Tinned Tinned Conductor - Screen Semi-conductive Semi-conductive - Semi-conductive Semi-conductive Semi-conductive - Type EPR R-EP-90 EPR R-EP-90 EPR R-EP-90 EPR R-EP-90 EPR R-EP-90 EPR R-EP-90 - Screen 1 Semi-conductive Semi-conductive - Semi-conductive Semi-conductive Semi-conductive - Screen 2 CU braid/poly yarn CU braid/poly yarn - CU braid/poly yarn - CU braid/poly yarn Pilot Conductor - Type EPR central EPR central EPR central EPR interstitial EPR central EPR central Pilot Conductor - Number Earth Conductor - Type - - Elastometric interstitial - Elastometric interstitial - 6 Earth Conductor - Number Separators/Fillers/ Reinforcing Strength Members/Armour Cradle separator Cradle separator Cradle separator Cradle separator Cradle separator Cradle separator - - Polyamid braid yarn - Polyamid braid yarn Jacket/Outer HD-85-PCP HD-85-PCP HD-90-CSP HD-85-PCP HD-90-CSP HD-85-PCP Core ID Red, White, Blue Red, White, Blue Red, White, Blue Red, White, Blue Red, White, Blue Red, White, Blue Applications Flexible feeder to machinery Hand held boring machines and srills Shuttle cars and pump applications General purposes Main feeder, mine power, pump applications - General purposes underground metal and surface mining

8 PRODUCT MATRIX S XLPE SWA PVC 1.1kV - 22kV 1.1kV - 22kV 3.3kV - 33kV 3.3kV - 33kV 1.1kV 1.1kV 0.6kV - 1.2kV 6 mm mm 2 6 mm mm 2 16 mm mm 2 16 mm mm mm 2-4 mm mm 2-95 mm mm mm (16, 30) 2-4 Tinned Tinned Tinned Tinned Tinned Tinned Tinned Semi-conductive Semi-conductive Semi-conductive Semi-conductive EPR R-EP-90 EPR XR-EP-90 EPR XR-EP-90 EPR XR-EP-90 V-90 (PVC) EPR R-EP-90 XLPE-90 Semi-conductive Semi-conductive Semi-conductive Semi-conductive Collective Collective/individually - CU braid/poly yarn - CU braid/poly yarn - Tinned copper braid CU braid/poly yarn - EPR interstitial EPR central EPR interstitial EPR interstitial - EPR interstitial Elastometric interstitial Elastometric interstitial Elastometric interstitial - - Interstitial XLPE Cradle separator Cradle separator Center filler Center filler Non-hygroscopic fillers Center filler - Polyamid braid yarn Polyamid braid yarn Polyamid braid yarn Inner sheath 5V-90 (PVC) - - GSW hellical serve armour HD-85-PCP HD-90-CSP HD-85-PCP XHD-90-CSP 5V-90 (PVC) HD-90-CPE 5-V90 (PVC) Red, White, Blue 1 one, 2 two, 3 three Red, White, Blue Red, White, Blue 1 one, 2 two, 3 three 2 one, 2 two, 3 three Red, Black, Green/Yellow Power to machinery and equipment Trailing draglines, shovels, drills, reeling applications Trailing draglines, shovels, drills, reeling applications Stacker/reclamation Non-mobile machines and fixed apparatus Non-mobile machines and fixed apparatus Power networks, outdoors, underground and conduit

9 Coal mining our future

10 GENERAL UNDERGROUND COAL MINING Type 209 Copper Screened Three-core Cables Central Pilot Core Flexible Feeder to Machinery / Hand Held Tools Type 210 Copper Screened Three-core Cables Central Pilot Core Hand Held Boring Machines and Drills Type 275 Three-core Cables Central Pilot Core Interstitial Earth Conductors General Use, Shuttle Cars and Pump Cable Type 240 Copper Screened Three-core Cables Interstitial Pilot Conductors Mine Power / Main Feeder / Long Wall 9 Type 241 Three-core Cables Central Pilot Core Interstitial Earth Conductors Mine Power / Main Feeder / Continuous Miners / Pump Applications

11 TYPE /11 kv 10 TRAILING CABLES Type /11 kv Copper Screened Three-core Cables, Central Pilot Core Flexible Feeder to Machinery General Underground Coal Mining Construction Conductors Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 1802:2003 Conductor screen Semi-conductive thermosetting compound Ethylene propylene rubber R-EP-90 to AS/NZS 3808 screen Semi-conductive thermosetting compound and tinned copper/polyamide braid to AS/NZS 1802:2003 Cradle separator Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 1802:2003 Cable assembly Jacket Operating temp Cable tests AS/NZS 1802:2003 Marking Core ID FEATURES Crush resistant central cradle construction Flexible EPR insulation Three screened power conductors laid up with right hand direction on cradle separator with central pilot conductor Thermosetting compound HD-85-PCP heavy duty oil resistant and flame retardant Minimum ambient temperature -25 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year Red, White, Blue Short circuit cafety - screened conductors/semi-conductive cradle Heavy duty jacket Oil resistant/flame retardant Rated -25 C to +90 C Specifications & Standards: AS/NZS 1802:2003, AS/NZS 1125:2001

12 TYPE /1.1 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE /3.3 kv 11 area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / /

13 TYPE /6.6 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE /11 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / / TF / / TF / / TF / / TF / / TF / /

14 TYPE /1.1 kv 13 TRAILING CABLES Type /11 kv Copper Screened Three-core Cables, Central Pilot Core Hand Held Boring Machines and Drills General Underground Coal Mining Construction Conductors Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 1802:2003 Conductor screen Semi-conductive thermosetting compound Ethylene propylene rubber R-EP-90 to AS/NZS 3808 screen Semi-conductive thermosetting compound and tinned copper/polyamide braid to AS/NZS 1802:2003 Cradle separator Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 1802:2003 Cable assembly Jacket Operating temp Cable tests AS/NZS 1802:2003 Marking Core ID FEATURES Crush resistant central cradle construction Flexible EPR insulation Three screened power conductors laid up with right hand direction on cradle separator with central pilot conductor Thermosetting compound HD-85-PCP heavy duty oil resistant and flame retardant Minimum ambient temperature -25 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year Red, White, Blue Short circuit safety - screened conductors/semi-conductive cradle Heavy duty jacket Oil resistant/flame retardant Rated -25 C to +90 C Specifications & Standards: AS/NZS 1802:2003, AS/NZS 1125:2001

15 TYPE area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF / / TF /

16 TYPE /1.1 kv 15 REELING AND TRAILING CABLES Type /1.1 kv Three-core Cables, Central Pilot Core Three Interstitial Earth Conductors Shuttle Cars and Pump Applications General Underground Coal Mining Construction Conductors Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 1802:2003 Separator Synthetic tape under insulation Ethylene propylene rubber R-EP-90 AS/NZS 3808 Earth conductors Mechanically strong earth conductors with semi-conductive elastomeric covering Cradle separator Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 1802:2003 Cable assembly Three screened power conductors and three earth conductors (black) laid up with right hand direction on cradle separator with central pilot conductor Filling/covering Semi-conductive thermosetting compound to AS/NZS 1802:2003 tables 6 and 7 Reinforcing braid Jacket Operating temp Polyamide yarns Cable tests AS/NZS 1802:2003 Marking Core ID FEATURES Crush resistant central cradle construction Flexible EPR insulation Thermosetting compound HD-90-CSP extra heavy duty oil resistant and flame retardant Minimum ambient temperature -25 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year Red, (black), White, (black), Blue, (black) Short circuit safety - screened conductors/semi-conductive cradle Reinforced radial - strengthened heavy duty jacket Oil resistant/flame retardant Rated -25 C to +90 C Specifications & Standards: AS/NZS 1802:2003, AS/NZS 1125:2001

17 TYPE area Power conductor Strand size diameter of wires Earth conductor Thickness of semi-conducting covering overall diam. mm 2 n/mm mm n/mm n/mm mm mm kg/100 m TF / /0.30 TF / / TF / / TF / /

18 TYPE /11 kv 17 TRAILING CABLES Type /11 kv Copper Screened Three-core Cables Three Interstitial Pilot Conductors General and Underground Coal Mining Construction Conductors Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 1802:2003 Conductor screen Semi-conductive thermosetting compound Ethylene propylene rubber R-EP-90 to AS/NZS 3808 screen Semi-conductive thermosetting compound, tinned copper/polyamide braid to AS/NZS 1802:2003 Cradle separator Semi-conductive thermosetting compound comply to AS/NZS 1802:2003 Cable assembly Jacket Reinforcing braid Jacket Operating temp Three screened power conductors and three EPR insulated (grey) and textile taped pilot conductors laid up with right hand direction on cradle separator Thermosetting compound HD-85-PCP heavy duty oil resistant and flame retardant Polyamide yarns Cable tests AS/NZS 1802:2003 Marking Core ID FEATURES Crush resistant central cradle construction Flexible EPR insulation Thermosetting compound HD-90-CSP extra heavy duty oil resistant and flame retardant Minimum ambient temperature -25 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year Red, (grey), White, (grey), Blue, (grey) Short circuit safety - screened conductors/semi-conductive cradle Heavy duty jacket Oil resistant/flame retardant Rated -25 C to +90 C Specifications & Standards: AS/NZS 1802:2003, AS/NZS 1125:2001

19 TYPE /1.1 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE /3.3 kv 18 area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / /

20 TYPE /6.6 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE /11 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / / TF / / TF / / TF / / TF / / TF / /

21 TYPE /11 kv 20 REELING AND TRAILING CABLES Type 241 Class 1 1.1/11 kv Three-core Cables, Central Pilot Core Three Interstitial Earth Conductors Main Feeder/Mine Power/Pump Applications Construction Conductors Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 1802:2003 Conductor screen Semi-conductive thermosetting compound Ethylene propylene rubber R-EP-90 to AS/NZS 3808 screen Semi-conductive thermosetting compound to AS/NZS 1802:2003 Table 7 Earth conductors Mechanically strong earth conductors with semi-conductive elastomeric covering Cradle separator Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 1802:2003 Cable assembly Three screened power conductors and three earth conductors (black) laid up with right hand direction on cradle separator with central pilot conductor Filling/covering Semi-conductive thermosetting compound to AS/NZS 1802:2003 tables 6 and 7 Reinforcing braid Jacket Operating temp Polyamide yarns Cable tests AS/NZS 1802:2003 Marking Core ID FEATURES Crush resistant central cradle construction Flexible EPR insulation Thermosetting compound HD-90-CSP extra heavy duty oil resistant and flame retardant Minimum ambient temperature -25 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year Red, (black), White, (black), Blue, (black) Short circuit safety - screened conductors/semi-conductive cradle Reinforced radial-strengthened heavy duty jacket Oil resistant/flame retardant Rated -25 C to +90 C Specifications & Standards: AS/NZS 1802:2003, AS/NZS 1125:2001

22 TYPE Class 1 1.1/1.1 kv area Power conductor Strand size Strand size Earth conductor Thickness of semi-conducting covering overall diam. mm 2 n/mm mm n/mm n/mm mm mm kg/100 m TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 1 3.3/3.3 kv 21 area Power conductor Strand size Strand size Earth conductor Thickness of semi-conducting covering overall diam. mm 2 n/mm mm mm n/mm mm mm kg/100 m TF /0.40 TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / /

23 TYPE Class 1 6.6/6.6 kv area Power conductor Strand size Strand size Earth conductor Thickness of semi-conducting covering overall diam. mm 2 n/mm mm n/mm n/mm mm mm kg/100 m TF / /0.30 TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 1 11/11 kv area Power conductor Strand size Strand size Earth conductor Thickness of semi-conducting covering overall diam. mm 2 n/mm mm mm n/mm mm mm kg/100 m TF / /0.3 TF / / TF / / TF / / TF / / TF / / TF / / TF / /

24 Transforming the future mine

25 UNDERGROUND METAL AND SURFACE MINING Type 409 Copper Screened Three-core Cables Central Pilot Core General Underground Metal / Surface Mining Type 440 Copper Screened Three-core Cables Interstitial Pilot Conductors Power to Machinery and Equipment Type 441 Three-core Cables Central Pilot Core / Interstitial Earth Conductors Trailing / Draglines / Shovels / Drills / Reeling Type450 Copper Screened Three-core Cables Two Earth and One Pilot Interstitial Conductors Dragline, Shovel, Drill Cable and Reeling 24 Type 455 Three-core Cables Two Earth and One Pilot Interstitial Conductors Stacker / Reclamation

26 TYPE /22 kv TRAILING CABLES Type 409 Class 2 1.1/22 kv Copper Screened Three-core Cables, Central Pilot Core Underground Metal and Surface Mining Construction Conductors Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 2802:2000 Conductor screen Semi-conductive tape plus thermosetting compound Ethylene propylene rubber R-EP-90 to AS/NZS 3808 screen Semi-conductive thermosetting compound, tape, tinned copper/polyamide braid to AS/NZS Pilot core 1.5mm 2 Cradle separator Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 2802:2000 Cable assembly Jacket Operating temp Cable tests AS/NZS 2802:2000 Marking Core ID FEATURES Crush resistant central cradle construction Flexible EPR insulation Three screened power conductors laid up with right hand direction on cradle separator with central pilot conductor Thermosetting compound HD-85-PCP heavy duty oil resistant and flame retardant Minimum ambient temperature -25 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year Red, White, Blue Short circuit safety - screened conductors/semi-conductive cradle Heavy duty jacket Oil resistant/flame retardant Rated -25 C to +90 C Specifications & Standards: AS/NZS 2802:2000, AS/NZS 1125:2001

27 TYPE Class 2 1.1/1.1 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 2 3.3/3.3 kv 26 area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / /

28 TYPE Class 2 6.6/6.6 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 2 11/11 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / / TF / / TF / / TF / / TF / / TF / / TYPE Class 2 22/22 kv 27 area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF / /0.40 TF /

29 TYPE /22 kv 28 TRAILING CABLES Type 440 Class 2 1.1/22 kv Copper Screened Three-core Cables Three Interstitial Pilot Conductors Power to Machinery and Equipment Applications Construction Conductors Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 2802:2000 Conductor screen Semi-conductive thermosetting compound Ethylene propylene rubber R-EP-90 to AS/NZS 3808 screen Semi-conductive thermosetting compound, tinned copper/polyamide braid to AS/NZS 2802:2000 Cradle separator Semi-conductive thermosetting compound comply to AS/NZS 2802:2000 Cable assembly Jacket Operating temp Cable tests AS/NZS 2802:2000 Marking Core ID FEATURES Crush resistant central cradle construction Flexible EPR insulation Three screened power conductors and three EPR insulated (grey) and textile taped pilot conductors laid up with right hand direction on cradle separator Thermosetting compound HD-85-PCP heavy duty oil resistant and flame retardant Minimum ambient temperature -25 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year Red, (grey), White, (grey), Blue, (grey) Short circuit safety - screened conductors/semi-conductive cradle Heavy duty jacket Oil resistant/flame retardant Rated -25 C to +90 C Specifications & Standards: AS/NZS 2802:2000, AS/NZS 1125:2001

30 TYPE Class 2 1.1/1.1 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 2 3.3/3.3 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / /

31 TYPE Class 2 6.6/6.6 kv area Strand size Power conductor siam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 2 11/11 kv area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / / TF / / TF / / TF / / TF / / TF / / TYPE Class 2 22/22 kv 30 area Strand size Power conductor diam. over insulation Size Core screen Area of each screen overall diameter mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF / /0.40 TF /

32 TYPE /22 kv 31 REELING AND TRAILING CABLES Type 441 Class / 22 kv Three-core Cables Central Pilot Core Three Interstitial Earth Conductors Trailing / Draglines / Shovels / Drills / Reeling Applications Construction Conductors Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 2802:2000 Conductor screen Semi-conductive thermosetting compound Ethylene propylene rubber R-EP-90 and XR-EP-90 AS/NZS 3808 screen Semi-conductive thermosetting compound to AS/NZS 2802:2000 Earth conductors Mechanically strong earth conductors with semi-conductive elastomeric covering Cradle separator Semi-conductive thermosetting compound and EPR covered Pilot Core (grey) to AS/NZS 2802:2000 Cable assembly Three screened power conductors and three earth conductors (black) laid up with right hand direction on cradle separator with central pilot conductors Filling/covering Semi-conductive thermosetting compound to AS/NZS 2802:2000 tables 6 and 7 Reinforcing braid Jacket Operating temp Polyamide yarns Cable tests AS/NZS 2802:2000 Marking Core ID FEATURES Crush resistant central cradle construction Flexible EPR insulation Thermosetting compound HD-90-CSP heavy duty oil resistant and flame retardant Minimum ambient temperature -25 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year "1 ONE, (black), 2 TWO, (black), 3 THREE, (black)" Short circuit safety - interstitial earth conductors/semi-conductive cradle Reinforced radial-strengthened heavy duty jacket Oil resistant/flame retardant Rated -25 C to +90 C Specifications & Standards: AS/NZS 2802:2000, AS/NZS 1125:2001

33 TYPE Class 2 1.1/1.1 kv area Strand size Power conductor diam. over insulation Strand size Earth conductor Nom. conduct. area overall diam. mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 1 3.3/3.3 kv 32 area Strand size Power conductor diam. over insulation Strand size Earth conductor Nom. conduct. area overall diam. mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / /

34 TYPE Class 1 6.6/6.6 kv area Strand size Power conductor diam. over insulation Strand size Earth conductor Nom. conduct. area overall diam. mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 1 11/11 kv area Strand size Power conductor diam. over insulation Strand size Earth conductor Nom. conduct. area overall diam. mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 1 22/22 kv 33 area Strand size Power conductor diam. over insulation Strand size Earth conductor Nom. conduct. area overall diam. mm 2 n/mm mm mm n/mm mm 2 mm mm kg/100 m TF /0.40 TF / / / TF / / TF / / TF / / TF / / TF / /

35 TYPE /33 kv 34 REELING AND TRAILING CABLES Type 450 Class 1 3.3/33 kv Copper Screened Three-core Cables Two Earth and One Pilot Interstitial Conductors Dragline/Shovel/Drills/Reeling Applications Construction Conductors Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 2802:2000 Conductor screen Semi-conductive thermosetting compound Ethylene propylene rubber XR-EP-90 to AS/NZS 3808 screen Semi-conductive thermosetting compound, tinned copper/polyamide braid to AS/NZS 2802: Earth conductors Cable assembly Inner jacket Reinforcing braid Outer jacket Operating temp Cable tests AS/NZS 2802:2000 Marking Core ID FEATURES High grade flexible EPR conductors Mechanically strong earth conductors with semi-conductive elastomeric covering Three screened power conductors, two Earth conductors (black) and one insulated Pilot conductor (grey) laid up in right hand direction with Elastomeric centre filler Thermosetting compound HD-85-CSP extra heavy duty oil resistant and flame retardant Open polyamide braid between Inner and Outer Jacket Thermosetting compound HD-85-PCP extra heavy duty oil resistant and flame retardant Minimum ambient temperature -25 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year, type of insulation and jacket Red, (black), White, (black), Blue, (grey) Short circuit safety/screened power conductors/interstitial earth conductors Interstitial pilot conductor Reinforced radial-strengthened heavy duty jacket Oil resistant/flame retardant Rated -25 C to +90 C Specifications & Standards: AS/NZS 2802:2000, AS/NZS 1125:2001

36 TYPE Class 1 3.3/3.3 kv area Strand size Power conductor Core screen Earth / pilot conductor diam. over insulation Size Area of each screen Strand Size Covering overall diam. mm 2 n/mm mm mm n/mm mm 2 n/mm mm mm mm kg/100 m TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TYPE Class 1 6.6/6.6 kv area Strand size TF /0.40 Power conductor Core screen Earth / pilot conductor diam. over insulation Size Area of each screen Strand size Covering overall diam. mm 2 n/mm mm mm n/mm mm 2 n/mm mm mm mm kg/100 m / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / /

37 TYPE Class 1 11/11 kv area Strand size TF /0.40 Power conductor Core screen Earth / pilot conductor diam. over insulation Size Area of each screen Strand size Thickness of EPR covering overall diam. mm 2 n/mm mm mm n/mm mm 2 n/mm mm mm mm kg/100 m / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TF / / / TYPE Class 1 22/22 kv area Strand size TF /0.40 Power conductor Core screen Earth / pilot conductor diam. over insulation Size Area of each screen Strand size Thickness of EPR covering overall diam. mm 2 n/mm mm mm n/mm mm 2 n/mm mm mm mm kg/100 m / /0.30 TF / / / TF / / / TF / / / TF / / / TF / / / TYPE Class 1 33/33 kv 36 area Strand size TF /0.40 Power conductor Core screen Earth / pilot conductor diam. over insulation Size Area of each screen Strand size Thickness of EPR covering overall diam. mm 2 n/mm mm mm n/mm mm 2 n/mm mm mm mm kg/100 m 34.1 TF / / / / TF / /

38 TYPE /33 kv 37 REELING AND TRAILING CABLES Type 455 Class 1 3.3/33 kv Three-core Cables Two Earth and One Pilot Interstitial Conductors Stacker/Reclamation Applications Construction Conductors Tinned annealed copper wires to AS/NZS 1125:2001 and AS/NZS 2802:2000 Conductor screen Semi-conductive thermosetting compound Ethylene propylene rubber XR-EP-90 AS/NZS 3808 screen Semi-conductive thermosetting compound to AS/NZS 2802:2000 Earth conductors Cable assembly Mechanically strong earth conductors with semi-conductive elastomeric covering Three screened power conductors, two Earth (black) and one Pilot conductor (grey) laid up in right hand direction Filling/covering Semi-conductive thermosetting compound to AS/NZS 2802:2000 tables 6 and 7 Reinforcing braid Jacket Operating temp Open polyamide braid Cable tests AS/NZS 2802:2000 Marking Core ID FEATURES High grade flexible EPR conductors Thermosetting compound XHD-90-CSP extra heavy duty oil resistant and flame retardant Minimum ambient temperature -25 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year, type of insulation and jacket Red, (black), White, (black), Blue, (grey) Short circuit safety - interstitial earth conductors/semi-conductive inner sheath Interstitial pilot conductor Reinforced radial-strengthened heavy duty jacket Oil resistant/flame retardant Rated -25 C to +90 C Specifications & Standards: AS/NZS 2802:2000, AS/NZS 1125:2001

39 TYPE Class 1 3.3/3.3 kv area Strand size Power conductor diam. over insulation Earth / pilot conductor Size Thickness of EPR covering overall diam. mm 2 n/mm mm mm n/mm mm mm mm kg/100 m TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 1 6.6/6.6 kv area Strand size Power conductor diam. over insulation Earth / pilot conductor Size Thickness of EPR covering overall diam. mm 2 n/mm mm mm n/mm mm mm mm kg/100 m TF /0.40 TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / /

40 TYPE Class 1 11/11 kv area Strand size Power conductor diam. over insulation Earth / pilot conductor Size Thickness of EPR covering overall diam. mm 2 n/mm mm mm n/mm mm mm mm kg/100 m TF /0.40 TF / / TF / / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 1 22/22 kv area Strand size Power conductor diam. over insulation Earth / pilot conductor Size Thickness of EPR covering overall diam. mm 2 n/mm mm mm n/mm mm mm mm kg/100 m TF / /0.30 TF / / TF / / TF / / TF / / TF / / TF / / TF / / TF / / TYPE Class 1 33/33 kv 39 area Strand size Power conductor diam. over insulation Earth / pilot conductor Size Thickness of EPR covering overall diam. mm 2 n/mm mm mm n/mm mm mm mm kg/100 m TF / /0.30 TF / / TF / / TF / / TF / / TF / / TF / /

41 Cutting edge machine cables

42 MACHINE CABLES Type 1 Machine Cables 1.1 kv -30C to +90C V-90 PVC Insulated and 5V-90 Type 2S Machine Cables 1.1 kv -30C to +90C Collectively or Individually Screened AS TXLPE Insulated PVC Bedded GSW Serve Wire Armoured Cable / PVC 0.6 to 1 kv -5C to +90C 41

43 TYPE 1 1.1/1.1 kv 42 MACHINE CABLES Type 1 1.1/1.1 kv V-90 PVC Insulated and 5V-90 ed Individually Screened Machine Cables, Non Mobile or Fixed Apparatus Control Boxes and Motors Construction Conductors Colour of sheath Flexible tinned copper conductor to AS/NZS 1125 Dimensions of cables comply with Table 1a, 1b Black or Transparent Special PVC compound type V-90 acc. To AS/NZS 3808, AS/NZS screen Fillers Braid made of 0.2mm tinned copper wires, coverage min 80%. A polyester tape may be applied over and under the screen Non-hygroscopic Covering Special PVC compound type 5V-90 to AS/NZS 3808, AS/NZS 1660 Operating temp Cable tests AS/NZS 1125, AS/NZS 3808 Marking Core ID FEATURES Special flexible PVC Short circuit safety - earth screened conductors Resistant to chemical attack Rated -30 C to +90 C Minimum ambient temperature -30 C Maximum conductor temperature + 90 C Type of cable, size, manufacturer, year Black - "1 ONE, 2 TWO, 3 THREE" Specifications & Standards: AS/NZS 1972, AS/NZS 1125, AS/NZS 3808

44 TYPE 1 Number of conductor Cross section of conductor Maximum dia. of wires in conductor of insulation of sheath. overall diameter. net weight of cables Maximum conductor resistance at temperature 20 0 C n/mm 2 mm mm mm mm mm kg/km Ω/km TF-1-3x2.5-IS TF-1-3x4-IS

45 TYPE 2S (IS) 1.2 kv 44 MACHINE CABLES Type 2S 1.2 kv Flexible Multi-Core Individually Screened Machine Cables, Non Mobile or Fixed Apparatus Construction Conductors Flexible tinned annealed copper wires to AS/NZS 1125 Ethylene propylene compound Type R-EP-90 to AS/NZS 3808 Screen Outer sheath Cable tests AS/NZS 1972: 2006 Marking Individual and collective braid of tinned copper wire and nylon yarns, covering minimum 80% under screen separator of polyester tape Thermosetting synthetic CPE compound equivalent HD-90-CPE, heavy duty, oil resistant and flame retardant Colour Black to AS/NZS 3808 Type of cable, year, size, metric scale Core ID 1 ONE, 2 TWO, 3 THREE identification in accordance with AS 1979 FEATURES Flexible EPR insulation Short circuit safety - individually and collectively screened conductors Oil resistant/flame retardant Rated -30 C to +90 C Specifications & Standards: AS/NZS 1972: 2006

46 TYPE 2S Product code Number of cores TF-2S-02x16-IS 2 TF-2S-03x16-IS 3 TF-2S-04x16-IS 4 TF-2S-06x16-IS 6 TF-2S-02x25-IS 2 Power conductor strand size Thickness of insulation Type of screen n mm mm mm Individually 1.8 TF-2S-03x25-IS Individually TF-2S-04x25-IS TF-2S-06x25-IS TF-2S-02x35-IS 2 TF-2S-03x35-IS 3 TF-2S-04x35-IS 4 TF-2S-02x50-IS Individually 1.8 TF-2S-03x50-IS Individually 1.9 TF-2S-04x50-IS TF-2S-02x70-IS 2 TF-2S-03x70-IS Individually 2.0 TF-2S-04x70-IS TF-2S-02x95-IS 2 TF-2S-03x95-IS Individually 2.2 TF-2S-04x95-IS

47 TYPE 2S Product code Number of cores TF-2S-02x1.5-IS 2 TF-2S-03x1.5-IS 3 TF-2S-04x1.5-IS 4 TF-2S-06x1.5-IS 6 TF-2S-16x1.5-IS 16 TF-2S-30x1.5-IS 30 TF-2S-02x2.5-IS 2 TF-2S-03x2.5-IS 3 TF-2S-04x2.5-IS 4 TF-2S-06x2.5-IS 6 TF-2S-02x4.0-IS 2 TF-2S-03x4.0-IS 3 TF-2S-04x4.0-IS 4 TF-2S-06x4.0-IS 6 TF-2S-02x6.0-IS 2 TF-2S-03x6.0-IS 3 TF-2S-04x6.0-IS 4 TF-2S-06x6.0-IS 6 TF-2S-02x10-IS 2 TF-2S-03x10-IS 3 TF-2S-04x10-IS 4 TF-2S-06x10-IS 6 Size Type of screen n mm 2 mm mm Individually Individually Individually Individually Individually 1.8 Individually Screened (IS) Electrical Properties 46 Size Max. resistance Rating current capacitance DC 20 C AC 90 C 2-core 3-core 4-core 6-core mm 2 Ω/km μf/km A

48 Size Inductance Reactance Impedance at 90 C 2-core 3-core 4-core 6-core 2-core 3-core 4-core 6-core 2-core 3-core 4-core 6-core mm 2 mh/km Ω/km Ω/km

49 TYPE 2S (CS) 1.2 kv MACHINE CABLES Type 2S 1.2 kv Flexible Multi-Core Collectively Screened Machine Cables, Non Mobile or Fixed Apparatus Construction Conductors Flexible tinned annealed copper wires to AS/NZS 1125 Ethylene propylene compound Type R-EP-90 to AS/NZS 3808 Screen Outer sheath Cable tests AS/NZS 1972: 2006 Marking Individual and collective braid of tinned copper wire and nylon yarns, covering minimum 80% under screen separator of polyester tape Thermosetting synthetic CPE compound equivalent HD-90-CPE, heavy duty, oil resistant and flame retardant Colour Black to AS/NZS 3808 Type of cable, year, size, metric scale Core ID 1 ONE, 2 TWO, 3 THREE identification in accordance with AS 1979 FEATURES Flexible EPR insulation Short circuit safety - individually and collectively screened conductors Oil resistant/flame retardant Rated -30 C to +90 C Specifications & Standards: AS/NZS 1972:

50 TYPE 2S Product code Number of cores TF-2S-02x1.5-CS 2 TF-2S-03x1.5-CS 3 TF-2S-04x1.5-CS 4 TF-2S-06x1.5-CS 6 TF-2S-16x1.5-CS 16 TF-2S-30x1.5-CS 30 TF-2S-02x2.5-CS 2 TF-2S-03x2.5-CS 3 TF-2S-04x2.5-CS 4 TF-2S-06x2.5-CS 6 TF-2S-02x4.0-CS 2 TF-2S-03x4.0-CS 3 TF-2S-04x4.0-CS 4 TF-2S-06x4.0-CS 6 TF-2S-02x6.0-CS 2 TF-2S-03x6.0-CS 3 TF-2S-04x6.0-CS 4 TF-2S-06x6.0-CS 6 TF-2S-02x10-CS 2 TF-2S-03x10-CS 3 TF-2S-04x10-CS 4 TF-2S-06x10-CS 6 Power conductor strand size Thickness of insulation Type of screen n mm mm mm Collective Collective Collective Collective Collective

51 TYPE 2S Product code Number of cores TF-2S-02x16-CS 2 TF-2S-03x16-CS 3 TF-2S-04x16-CS 4 TF-2S-06x16-CS 6 TF-2S-02x25-CS 2 Individually Screened (CS) Electrical Properties Size Type of screen n mm 2 mm mm Collective 1.8 TF-2S-03x25-CS Collective TF-2S-04x25-CS TF-2S-06x25-CS TF-2S-02x35-CS 2 TF-2S-03x35-CS 3 TF-2S-04x35-CS 4 TF-2S-02x50-CS Collective 1.8 TF-2S-03x50-CS Collective 1.9 TF-2S-04x50-CS TF-2S-02x70-CS 2 TF-2S-03x70-CS Collective 2.0 TF-2S-04x70-CS TF-2S-02x95-CS 2 TF-2S-03x95-CS Collective 2.2 TF-2S-04x95-CS Size Max. resistance Rating current Capacitance DC 20 C AC 90 C 2-core 3-core 4-core 6-core mm 2 Ω/km μf/km A

52 Size Inductance Reactance Impedance at 90 C 2-core 3-core 4-core 6-core 2-core 3-core 4-core 6-core 2-core 3-core 4-core 6-core mm 2 mh/km Ω/km Ω/km

53 TYPE XLPE SWA PVC 0.6/1 kv 52 XLPE INSULATED PVC BEDDED 0.6 to 1 kv GSW Armoured Cable/PVC Power Networks, Outdoors, Underground and Conduit Construction Conductors Circular Stranded and circular compacted stranded conductor class 2 (RM and RMC) to AS/NZS 1125 Cross-linked polyethylene XLPE type X-90 to AS/NZS 3808 Inner sheath Armour PVC compound type 5V-90 acc to AS/NZS 3808; colour white Galvanized steel wires helically served Outer sheath PVC UV resistant compound type 5V-90 to AS/NZS 3808; colour orange RAL 2003 Min. bend radius Core ID FEATURES Flexible PVC insulation Crush resistant core Resistant to chemical attack UV resistant Armored - cut through resistant Rated +90 C Specifications & Standards: AS/NZS X D multi-core cables, D = Overall diameter Short Circuit Temp: 250C 2 Core + Earth - Red, Black, Green/Yellow

54 TYPE XLPE SWA PVC Number and crosssectional area of conductor insulation inner sheath diameter armour wire outer sheath overall diameter cable weight Max conductor resistance at 20 o C n x mm 2 mm mm mm mm mm kg/km Ω/km TF-51-XLPE-2x1.5-SWA 2x1.5RM+1.5RM 0.7/ /12.1 TF-51-XLPE-2x2.5-SWA 2x2.5RM+2.5RM 0.7/ /7.41 TF-51-XLPE-2x04-SWA 2x4RM+2.5RM 0.7/ /7.41 TF-51-XLPE-2x06-SWA 2x6RMC+2.5RM 0.7/ /7.41 TF-51-XLPE-2x10-SWA 2x10RMC+4RM 0.7/ /4.61 TF-51-XLPE-2x16-SWA 2x16RMC+6RMC 0.7/ /3.08 TF-51-XLPE-2x25-SWA 2x25RMC+6RMC 0.9/ /3.08 TF-51-XLPE-2x35-SWA 2x35RMC+10RMC 0.9/ /1.83 TF-51-XLPE-2x50-SWA 2x50RM+16RMC 1.0/ /1.15 TF-51-XLPE-2x70-SWA 2x70RMC+25RMC 1.1/ /0.727 TF-51-XLPE-2x90-SWA 2x95RMC+25RMC 1.1/ /0.727 TF-51-XLPE-2x120-SWA 2x120RMC+35RMC 1.2/ / Number and crosssectional area of conductor insulation inner sheath diameter armour wire outer sheath overall diameter cable weight Max conductor resistance at 20 o C n x mm 2 mm mm mm mm mm kg/km Ω/km TF-51-XLPE-3x1.5-SWA 3x1.5RM+1.5RM 0.7/ /12.1 TF-51-XLPE-3x2.5-SWA 3x2.5RM+2.5RM 0.7/ /7.41 TF-51-XLPE-3x04-SWA 3x4RM+2.5RM 0.7/ /7.41 TF-51-XLPE-3x06-SWA 3x6RMC+2.5RM 0.7/ /7.41 TF-51-XLPE-3x10-SWA 3x10RMC+4RM 0.7/ /4.61 TF-51-XLPE-3x16-SWA 3x16RMC+6RMC 0.7/ /3.08 TF-51-XLPE-3x25-SWA 3x25RMC+6RMC 0.9/ /3.08 TF-51-XLPE-3x35-SWA 3x35RMC+10RMC 0.9/ /1.83 TF-51-XLPE-3x50-SWA 3x50RM+16RMC 1.0/ /1.15 TF-51-XLPE-3x70-SWA 3x70RMC+25RMC 1.1/ /0.727 TF-51-XLPE-3x95-SWA 3x95RMC+25RMC 1.1/ /0.727 TF-51-XLPE-3x120-SWA 3x120RMC+35RMC 1.2/ /0.524 TF-51-XLPE-3x150-SWA 3x150RMC+50RMC 1.4/ /0.387 TF-51-XLPE-3x185-SWA 3x185RMC+70RMC 1.6/ /0.268 TF-51-XLPE-3x240-SWA 3x240RMC+95RMC 1.7/ /0.193 TF-51-XLPE-3x300-SWA 3x300RMC+120RMC 1.8/ /0.153

55 TYPE XLPE SWA PVC Number and crosssectional area of conductor insulation inner sheath diameter armour wire outer sheath overall diameter cable weight Max conductor resistance at 20 o C n x mm 2 mm mm mm mm mm kg/km Ω/km TF-51-XLPE-4x1.5-SWA 4x1.5RM+1.5RM 0.7/ /12.1 TF-51-XLPE-4x2.5-SWA 4x2.5RM+2.5RM 0.7/ /7.41 TF-51-XLPE-4x04-SWA 4x4RM+2.5RM 0.7/ /7.41 TF-51-XLPE-4x06-SWA 4x6RMC+2.5RM 0.7/ /7.41 TF-51-XLPE-4x10-SWA 4x10RMC+4RM 0.7/ /4.61 TF-51-XLPE-4x16-SWA 4x16RMC+6RMC 0.7/ /3.08 TF-51-XLPE-4x25-SWA 4x25RMC+6RMC 0.9/ /3.08 TF-51-XLPE-4x35-SWA 4x35RMC+10RMC 0.9/ /0.268 TF-51-XLPE-4x50-SWA 4x50RM+16RMC 1.0/ /1.15 TF-51-XLPE-4x70-SWA 4x70RMC+25RMC 1.1/ /0.727 TF-51-XLPE-4x95-SWA 4x95RMC+25RMC 1.1/ /0.727 TF-51-XLPE-4x120-SWA 4x120RMC+35RMC 1.2/ /0.524 TF-51-XLPE-4x150-SWA 4x150RMC+50RMC 1.4/ /0.387 TF-51-XLPE-4x185-SWA 4x185RMC+70RMC 1.6/ /0.268 TF-51-XLPE-4x240-SWA 4x240RMC+95RMC 1.7/ /0.193 TF-51-XLPE-4x300-SWA 4x300RMC+120RMC 1.8/ /

56 Leader in heavy duty industrial cables

57 TYPE EMV 0.6/1 kv 56 EMV 0.6 to 1 kv Motor power supply flexible rubber cables (VSD) Other industrial applications Construction Conductors Annealed flexible stranded bare copper Class 6 or 5 to IEC 60228, HD 383 Separator A suitable tape separator between the conductor and insulation Ethylene-propylene rubber (EPR) type 3GI3 in accordance to DIN VDE 0207 p. 20 Circuit indetification Assembly Internal jacket Concentric screen white, blue, red, earth: green-yellow 3 power cores + one earth (for 4mm 2 ) or 3 power cores and 3 earth cores laid up around rubber filler wrapped of polyester tape Ethylene propylene thermosetting compound type EI 4 acc. DIN VDE 0207 part 20. Color natural The wrap aluminium tape (one side polyester covered) + tinned copper wires (diameter 0.25, 0.30, 0.40 mm) applied in the form of braid. Covering min. 80% Outer jacket A synthetic thermosetting compound type 5GM3 acc. DIN VDE 0207 part 21 Colour of outer jacket Black Flame propagation IEC :2004, EN :2004 FEATURES Special composite concentric screen Flame retardant Temperature range for mobile application -30 to +90 C, for fixed -40 C to +90 C Heat, ozone, oil resistance Ink jet printed for easy identification 500m on drums. Other forms of packing and delivery are available on request Specifications & Standards: DIN VDE 0250 p. 812

58 TYPE EMV 0.6/1 kv Size Stranding of power conductor Stranding of earth conductor diameter under screen outer diameter. weight of cable mm mm kg/km 3x / / x6+3x / / x6 76/ x10+3x / / x16+3x / / x25+3x4 777/ / x35+3x6 1094/ / x50+3x / / x70+3x / / x95+3x / / x120+3x / / x150+3x / /

59 TYPE SINGLE CONDUCTOR POWER CABLE 0.6/1 kv, 110 C SINGLE CONDUCTOR POWER CABLE 0.6 to 1kV Wiring machine, screened, rubber insulated and sheathed cable Construction Conductors Annealed plain copper conductor Class 6 to IEC Separator Outer sheath Colour of outer sheath If needed a suitable tape separator between the conductor and insulation EPR thermosetting compound type R-E-110 Halogen free, low smoke thermosetting compound E-110-R Orange Standard marking Ink jet printed. For example: TF Kable 3 R-E-110 1x95 mm 2 0.6/1kV 2012 FEATURES Halogen free, heat resistance Oil, chemical resistance, flame retardant UV and weather resistant Temperature range -25 C to +110 C Ink jet printed for easy identification 1000m on drums. Other forms of packing and delivery are available on request Specifications & Standards: AS/NZS , IEC 60228, AS/NZS 3808, AS/NZS3008, AS/NZS3008, AS/NZS , AS/NZS , IEC , IEC , IEC

60 TYPE SINGLE CONDUCTOR POWER CABLE Number and crosssection area Stranding O.D. over insulation Overall diameter Short circuit current. weight Min. Max. 1 sec. 0.1 sec. Current rating (Amps) mm 2 n x mm mm mm kg/km ka A 1x16 470x x25 726x x x x x x x x x x x x x x x x x x x x x x x x x

61 TYPE H07RN-F 450/750 V SUB 60 H07RN-F SUB 450 to 750 V Flexible rubber insulated and sheathed cables Construction Conductors Annealed flexible stranded tin coated class 5 to EN Separator A suitable tape separator between the conductor and insulation Ethylene-propylene rubber (EPR) type EI4 in acc. to EN Circuit identification Twin 3-core 4-core 5-core Above 5-core Internal jacket Colour coding of power conductors comply to HD 308, DIN VDE Blue and brown Green-yellow, blue, brown Green-yellow, brown, black, grey Green-yellow, blue, brown black, grey Green-yellow, other cores black with white numbering A synthetic thermosetting compound type EM3 in acc. to EN (above 2, 3, 4, 5 x 6mm 2 and 1 x 50mm 2 ) Outer jacket A synthetic thermosetting compound type EM2 in acc. to EN Colour of outer jacket Black or other colours can be provided Flame propagation EN :2004, IEC :2004 FEATURES Excellent flexibility Flame retardant Temperature range -25 C to +90 C For fixed protected installation -40 C to +90 C UV, sunlight, ozone and oil resistant Ink jest printed for easy identification 1000m on drums. Other forms of packing and delivery are available on request Specifications & Standards: EN , BBJ HAR

62 TYPE H07RN-F 450/750 V Size Number x maximum diameter of wire of insulation Single of jacket Double layer Internal Outer. O.D. of cable Voltage drop. weight of cable Maximum conductor resistance at 20 C n x mm 2 mm mm mm mm mm mm V/A/km kg/km Ω/km 1x1.5 28x x2.5 45x x4 51x x6 76x x10 74x x16 116x x25 180x x35 254x x50 364x x70 514x x95 684x x x x x x x x x x x x x x x x x x1 29x x1.5 28x x2.5 45x x x x4 51x x6 76x x10 74x x16 116x x25 180x x1 29x x1.5 28x x2.5 45x x4 51x x6 76x x10 74x x16 116x x25 180x x35 254x x50 364x x70 514x

63 TYPE H07RN-F 450/750 V Size Number x maximum diameter of wire of insulation Single of jacket Double layer Internal Outer. O.D. of cable Voltage drop. weight of cable Maximum conductor resistance at 20 C n x mm 2 mm mm mm mm mm mm V/A/km kg/km Ω/km 3x95 684x x x x x x x x x x x x1 29x x1.5 28x x2.5 45x x4 51x x6 76x x10 74x x16 116x x25 180x x35 254x x50 364x x70 514x x95 684x x x x x x x x x x1 29x x1.5 28x x2.5 45x x4 51x x6 76x x10 74x x16 116x x25 180x x35 254x x50 364x x70 514x x95 684x x1.5 28x x2.5 45x x4 51x

64 TYPE H07RN-F 450/750 V Size Number x maximum diameter of wire of insulation Single of jacket Double layer Internal Outer. O.D. of cable Voltage drop. weight of cable Maximum conductor resistance at 20 C n x mm 2 mm mm mm mm mm mm V/A/km kg/km Ω/km 7x1.5 28x x2.5 45x x4 51x x1.5 28x x2.5 45x x4 51x x1.5 28x x2.5 45x x1.5 28x x2.5 45x x4 51x x1.5 28x x2.5 45x x4 51x x1.5 28x x2.5 45x x2.5 45x x1.5 28x x2.5 45x x1.5 28x x2.5 45x x4 51x x1.5 28x x0.5 45x x1.5 28x x2.5 45x x1.5 28x x2.5 45x x1.5 28x x2.5 45x x2.5 45x

65 TYPE H07RN-F 450/750 V Current rating in free air at air temperature of 30 C and conductor temperature of 85 C Cross section Single core Two cores Three cores Four cores Five cores Seven cores mm 2 A Correction factor for ambient temperature Temperature of air C Correct factor

66 TYPE NSGAFÖU 0.6/1, 1.8/3, 3.6/6 kv SINGLE CONDUCTOR RUBBER INSULATED AND SHEATED FLEXIBLE POWER CABLES 0.6/1, 1.8/3, 3.6/6 kv Heavy-duty flexible single core power cables for mobile and fixed applications Other industrial applications Construction Conductors Annealed flexible stranded tin coated or bare copper class 5 to IEC 60228, HD 383 Separator A suitable tape between the conductor and insulation Ethylene-propylene rubber (EPR) type 3GI3 to DIN VDE 0207 p. 20 Outer jacket A synthetic thermosetting compound type 5GM3 to DIN VDE 0207 p. 21 Colour of outer jacket FEATURES Excellent flexibility Water resistant and flame retardant Black or other colours can be provided Temperature range -25 C to +90 C. For fixed installation lowest temperature is -40 C UV, sunlight, ozone and oil resistant Ink jet printed for easy indetification 1000m on drums. Other forms of packing and delivery are available on request Specifications & Standards: DIN VDE 0250 p

67 TYPE NSGAFÖU 0.6/1, 1.8/3, 3.6/6 kv 66 Number and cross-sectional area of conductor of insulation of sheath. overall diameter. net weight of cables Current-carrying capacity at 30 C in air mm 2 mm mm mm kg/km A 0.6/1 kv 1x x x x x x x x x x x x x x x x x400** /3 kv 1x x x x x x x x x x x x x x x x x400** x500** /6 kv 1x1** x x x x x

68 TYPE NSGAFÖU 0.6/1, 1.8/3, 3.6/6 kv Number and cross-sectional area of conductor of insulation of sheath. overall diameter. net weight of cables Current-carrying capacity at 30 C in air mm 2 mm mm mm kg/km A 0.6/1 kv 1x x x x x x x x x x240** x400** **Based on DIN VDE 0250 p. 602 as (N)SGAFOU 67

69 TYPE 07RN-F/CY 450/750 V 68 RUBBER INSULATED AND JACKETED CABLES WITH CONCENTRIC TINNED COPPER SCREEN 450/750 V In mines, quarries and industrial areas, indoors and outdoors, for higher mechanical stresses as flexible cable and as trailing cable for mobile current consumers Other industrial applications Construction Conductors Annealed flexible stranded tin coated class 5 to IEC Separator A suitable tape separator between the conductor and insulation EPR thermosetting compound exceed parameters of type EI4 in accordance to EN Circuit identification Colour coding of power conductors comply to HD 308 Internal jacket EPR thermosetting compound type EI4 in accordance to EN Concentric screen The wrap of aluminum tape (one side polyester coating) + the braid of tinned copper wires. Covering: minimum 82% Outer jacket Heavy duty thermosetting CPE compound type EM2 in accordance to EN Colour of outer jacket FEATURES Concentric copper screen between layer Flame retardant and oil resistant jacket Black Bending radius for fixed max. 10 x cable diameter, for mobile application 15 x cable diameter Temperature range -25 C to +90 C. For fixed installation lowest temperature is -30 C Ink jet printed for easy indetification 500m on drums. Other forms of packing and delivery are available on request Specifications & Standards: EN

70 TYPE 07RN-F/CY 450/750 V of jacket Size Maximum diameter of wire of insulation Single Internal Double layer Outer. O.D. of cable. weight of cable Maximum conductor resistance 20 C n x mm 2 mm mm mm mm mm mm kg/km Ω/km 5G G G G G G G

71 TYPE NSGAFÖU/CY 1.8/3.3 kv SINGLE CONDUCTOR EPR INSULATED, Cu SCREENED AND CPE SHEATHED POWER CABLES 1.8/3.3 kv Heavy-duty flexible single core power cable with concentric screen for mobile and fixed applications Other industrial applications Construction Conductors Annealed flexible stranded tin coated or bare copper class 5 to IEC 60228, HD 383 Separator A suitable tape separator between the conductor and insulation Ethylene-propylene rubber (EPR) type 3GI3 to DIN VDE 0207 p. 20 Concentric screen The braid of tinned copper wires. Covering 82% Outer jacket A synthetic thermosetting compound type 5GM3 to DIN VDE 0207 p. 21 Colour of outer jacket FEATURES Concentric copper screen between layer Flame retardant and oil resistant jacket Black or other colours can be provided Bending radius for fixed max. 10 x cable diameter, for mobile application 15 x cable diameter Temperature range -25 C to +90 C. For fixed installation lowest temperature is -30 C Ink jet printed for easy indetification 500m on drums. Other forms of packing and delivery are available on request Specifications & Standards: DIN VDE 0250 p Number and crosssectional area of conductor of insulation of sheath. overall diameter. net weight of cables Current-carrying capacity at 30 C in air Conductor resistance at 20 C mm 2 mm mm mm kg/km A Ω/km 1x x x x x

72 CABLE DRUMS SAMPLE DATA OF WOODEN CABLE DRUMS Sample data regarding wooden cable drums Type Ø D Ø D1 B L Weight (kg) 060T T T AT T T AT T AT T T T AT T T AT BT T T AT BT MT T AT BT T AT T D 1 D B L Note: Figures used are indicative and may vary due to manufacturing tolerances, so should only be used as guidance. Cable wooden drums are standardized, but we also offer special wooden drums with different dimensions on customer request.

73 PRINCIPAL ELASTOMERIC MATERIALS USED IN REELING AND TRAILING CABLES INSULATION The elastomer used for the insulation of all reeling and trailing cables to AS/NZS 1802 and AS/NZS 2802 is a compound based on ethylene propylene rubber (EPR) known in the Australian Standards as R-EP-90 or, in the case of Class 1 cables to AS/NZS 2802, as XR-EP-90, the latter being an electrically superior grade material when compared with R-EP-90 and mechanically different. Typical properties of TF Kable Ethylene Propylene Rubber (EPR) insulation A. Mechanical tests without ageing Test (per AS/NZS 1802/AS/NZS 2802) R-EP-90 Typical achieved Specified value XR-EP-90 Typical achieved Specified value 1. Tensile strength (MPa) Elongation at rupture (percent) B. Mechanical tests after ageing in air oven 1. Tensile strength (percentage of values found in unaged specimens) Elongation at rupture (percentage of values found in unaged specimens) C. Hot set test 1. Elongation under load (percent) Residual elongation after cooling (percent) D. Electrical characteristics 1.1/1.1kV 3.3/3.3kV 1. resistance constant (ki) at room temperature (GΩ.m) resistance constant (ki) at 90 C (GΩ.m) SHEATH The elastomer used for the sheathing (inner and outer) of all reeling and trailing cables to AS/NZS 1802 and AS/NZS 2802 is a compound based on heavy/extra heavy duty polychloroprene (PCP). For all cables, in addition to the requirements specified in AS/NZS 1802, the PCP compound meets the most stringent requirements applicable for XHD-85-PCP specified for Class 1 cables in AS/NZS Black PCP sheath is recommended. Typical properties of TF Kable PCP sheath 72 Test (except for D and E, per AS/NZS 1802/AS/NZS 2802) Typical Achieved All Black PCP sheaths A. Mechanical tests without ageing CSP PCP Specified value GP-85-PCP HD-85-PCP XHD-85-PCP 1. Tensile strength (MPa) Elongation at rupture (percent) Tear resistance (N/mm) B. Mechanical tests after ageing in air oven 1. Tensile strength (MPa) Elongation at rupture (percent) C. Oil immersion test 1. Tensile strength (percentage of values found in unaged specimens) Elongation at rupture (percentage of values found in unaged specimens) D. Hardness (IRHD) E. Oxygen index

74 SEMICONDUCTIVE CRADLE, EARTH COVERING AND SCREEN FOR CORE ASEMBLY The semiconductive elastomer used in the manufacture of the reeling and trailing cable cradle, the interstitial earth conductor covering (other than for Type 412) and the screen for core assembly (Types 241, 245, 275 and 441 only) is a compound based on polychloroprene (PCP) which, unlike in the case of the semiconductive materials in many imported cables, does not propagate flame and is oil and wear resistant. Typical properties of TF Kable semiconductive chlorosulphonated polyethylene (CSP) Test (except for D, per AS/NZS 1802/AS/NZS 2802) Typical Achieved Specified value A. Mechanical tests without ageing 1. Tensile strength (MPa) Elongation at rupture (percent) Permanent set (percent) 5 20 B. Mechanical tests after ageing in air oven 1. Tensile strength (MPa) Elongation at rupture (percent) C. Volume resistivity at 23 C (Ω.m) D. Oxygen index 26-73

75 RECOMMENDED LIMITS TO REELING AND TRAILING CABLE OPERATION Although TELE-FONIKA Kable cables perform satisfactorily under more severe conditions, in the interest of ensuring good service life and reliability it is recommended that the following limits be observed: TEMPERATURE Maximum continuous conductor temperature: 90 C Minimum continuous conductor temperature: -25 C TENSION Maximum continuous working tension: 0.02kN/mm 2 of total cross-sectional area of main conductors* BARREL SIZE OF REELS Often cables are reeled for storage or relocation and therefore are not energised while on the reel. The minimum diameter of the barrel of the reel, in multiples of cable overall diameter, shall be no less than: 1kV cables Reeling and Trailing, 3.3kV & above 12D 15D BENDING RADII AND CHANGES IN DIRECTION Reeling and trailing cable bending radii, in multiples of cable overall diameter, shall be not less than: Situation Cables rated 1.1/1.1kV Cables rated 3.3/3.3kV and above Fixed installation 4 6 Free flexing (not under tension) 6 10 Permanently repeating reeling At deflection sheaves or rollers Change in the cable axial direction when related to the cable drum axis, i.e. change from right angle to that parallel to the drum axis (or similar) should be avoided. Where unavoidable, the straigth section of cable between the deflection sheave or roller where change in axial direction takes place and the preceding bending point, shall be not less than 20 times the overall diameter of the cable. Same minimum straight section applies where cable is subjected to an "S" bend. 74 * Any reduced size conductors (e.g. any interstitial conductors), and screens do not effectively contribute to the strength of the cable and hence should not be included in the calculation.

76 NOTES 75 TELE-FONIKA Kable cannot be held responsible for any printing errors, and reserves the right to change the contents of the information without prior notice. All Rights Reserved TELE-FONIKA Kable Sp. z o.o. S.K.A. Edition II

77 TELE-FONIKA Kable Sp. z o.o. S.K.A. Wielicka Street No. 114, Cracow T: (+48) , (+48) , (+48) F: (+48) export@tfkable.pl