LISTED. Applications. Features CORDAFLEX (SM) CORDAFLEX (SM)
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1 CORDAFLEX (SM) Portable reel cable EP insulation, dual neoprene jacket with braid reinforcement, 90 C, 600 volts Rack and pinion elevators using sheave guided cables Container crane spreader reels Timber crane grapple reels All tenders i.e. plow feeders, container cranes, steel mill cranes, ship loaders and un-loaders Magnet cranes Waste to energy cranes and grapple reels Applications All electro hydaulic grapples and grabs Ladle transfer car reels Pendant stations Barge un-loader indexing reels Timber crane power supply reels AS/RS sheave guide equipment Features & Benefits Features Central messenger Extra finely stranded tin coated with a short length of lay PROTOLON EP insulation Inner jacket locked construction of conductor assembly Extra heavy duty yellow neoprene double extruded jacket Reinforced RS version available Wide mesh textile braid reinforcement in a vulcanized Good conductor geometry Large standard range with many sizes stocked Metric sizes available Composite cables with integrated optical fibers available (Please contact Pirelli) Design exceeds NSHTÖU construction requirements specified in VDE 0250 Benefits Superior tensile force capabilities High durability under constant flexing conditions Highly flexible conductor assembly Highly resistant to ozone Resistance to sheave induced corkscrewing Water blocked Highly resistant to oil, flame, and high temperatures Improved vertical suspension performance Provides high torsion resistance Promotes long conductor life Readily available International jobs Power and control/data transmission through one single cable No interference with control/data circuits Optimal operational performance
2 APPROPRIATE APPLICATIONS Random wound motordriven reel without cale guide defl ection sheaves defl ection into other plains defl ection sheaves verticle cable run Cable tender systems Sheave guided cable storage system Pendant push-buttons Electrical Rated Voltage: Maximum permissible operating voltage in three phase and single phase AC systems: Maximum permissible operating voltage in DC systems: AC factory test voltage: Current carrying capacity: 600 volts 1200 volts 1800 volts 2500 volts over 5 minutes See ampacity table Thermal Ambient Temperature: Fully Flexible: Fixed Installation: Maximum permissible conductor temperature: 90 C -25 C to 60 C -45 C to 80 C Mechanical Chemical Maximum tensile load: Torsional stresses at entries: Minimum bending radii: Minimum distances with S-type directional changes: Travel Speed: Gantry (reeling operation) Trolley: (festoon and cable tender system) Hoist: (vertical reeling) Additional tests Resistance to: Weather Resistance: 30 N/mm² ±25 /m See bending radii table 20 x D No restriction Consult manufacture for reeling speeds above 600 feet/minute Up to 800 feet/minute (cable tender system) Up to 525 feet/minute Reverse bending test and roller bending test UV & oil; Also see Properties of Materials chart Unrestricted use outdoors and indoors, resistant to ozone and moisture
3 Design Features Conductor: Insulation: Shield for individually shielded conductors and twisted and shielded pairs Conductor identification: Core arrangement: Support element: Inner Sheath: Outer Sheath: Anti-torsion braid: Marking: Electrolytic copper, tinned, very finely stranded, class FS PROTOLON, basic material EPR, rubber compound 3GI3 Braid screen made of tinned copper wires, transfer impedance optimized at 30 MHz Surface covered: ly 60% for shielded conductors ly 80% for shielded pairs Up to 5 conductors: colored, green/yellow, black, blue, brown, black; Larger than 5 conductors: Black with white numbering Laid up in a maximum of 3 layers Central support element for RS (kn) version ( kn value = breaking load of the support element) PROTOFIRM Basic Material: PCP Rubber compound: 5GM5 Color: yellow PROTOFIRM Basic Material: PCP Rubber compound: 5GM5 Color: yellow Strengthened braid made of polyester threads, in a vulcanized between the inner and outer sheath Surface covered: approximately 25% 600V 90 C CORDAFLEX (SM) (number of cores) (cross-section) OUTDOOR P MSHA GERMANY,
4 4 Binder tape 5 PROTOLON EP insulation 6 Extra finely stranded tin coated 7 EPDM center filler Control Cable CORDAFLEX (SM) Control Cable - #16 AWG Number of Distributor Pirelli Number of Conductor Size Strands Overall Diameter Part Part Control Per lbs/ 4EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # * * CORDAFLEX (SM) Control Cable - #14 AWG * 4EC DH # * 4EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # CORDAFLEX (SM) Control Cable - #12 AWG * 4EC DH # * 4EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # EC DH # CORDAFLEX (SM) Control Cable - #10 AWG * 4EC DH # * 4EC DH # EC DH # EC DH # EC DH # EC DH # * Power cable, left conductor lay
5 4 Binder tape 5 PROTOLON EP insulation 6 Separator tape 7 Extra finely stranded tin coated 8 Heavy duty KEVLAR messengers in shaped EPDM center filler Reinforced Spreader (RS) Cable CORDAFLEX (SM) Reinforced Spreader (RS) Cable Number of Distributor Pirelli Number of Conductor Size Strands Overall Diameter Part Part Control Per lbs/ 4EC-1424RS-05 5DH # EC-1224RS-05 5DH # * 4EC K 5DH # EC-1244RS-05 5DH # * SMK-RS; not listed at time of printing, please call Pirelli for information 4 PROTOLON EP insulation 5 Extra finely stranded tin coated 6 EPDM center filler Power Cable - Three Conductors with Grounds CORDAFLEX (SM) Power Cable - Three Conductors with Grounds Power Conductors Ground Conductors Number of Number of Number of Number of Distributor Pirelli Power Conductor Size Strands Ground Conductor Size Strands Overall Diameter Part Part Conductors Per Conductors Per lbs/ Number Number AWG/MCM mm² Conductor AWG/MCM mm² Conductor inch mm 1000 ft kg/km lbs Newtons 4EC-1013W/G3-05 5DH #1/ # EC-2023W/G3-05 5DH #2/ # EC-3033W/G3-05 5DH #3/ # EC-4043W/G3-05 5DH #4/ # EC-2503W/G3-05 5DH MCM # EC-3503W/G3-05 5DH MCM # EC-5003W/G3-05 5DH MCM #
6 4 PROTOLON EP insulation 5 Extra finely stranded tin coated 6 EPDM center filler Power Cable CORDAFLEX (SM) Power Cable - #16 AWG Number of Distributor Pirelli Conductor Size Strands Overall Diameter Part Part Number of Per lbs/ 4EC DH # CORDAFLEX (SM) Power Cable - #14 AWG 4EC DH # CORDAFLEX (SM) Power Cable - #12 AWG 4EC DH # EC DH # CORDAFLEX (SM) Power Cable - #10 AWG 4EC DH # EC DH # EC DH # CORDAFLEX (SM) Power Cable - #8 AWG 4EC DH # EC DH # EC DH # CORDAFLEX (SM) Power Cable - #6 AWG 4EC DH # EC DH # EC DH # EC DH # CORDAFLEX (SM) Power Cable - #4 AWG 4EC DH # EC DH # EC DH # CORDAFLEX (SM) Power Cable - #2 AWG 4EC DH # EC DH # EC DH # CORDAFLEX (SM) Power Cable - #1 AWG 4EC DH #
7 4 Heavy duty KEVLAR messengers in shaped EPDM filler pads 5 PROTOLON EP insulation 6 Extra finely stranded tin coated Magnet Crane Cable - Two Conductors CORDAFLEX (SM) Magnet Crane Cable - Two Conductor Number of Distributor Pirelli Conductor Size Strands Overall Diameter Part Part Number of Per lbs/ 4EC DH # EC DH # EC DH # EC DH # EC DH # Pirelli Power Cables and Systems 6417 Odana Rd. Madison, WI Toll Free: FLEX (3539) fax flexcables@us.pirelli.com
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