DUO-FORCE PRO. For pro-force fl3430. By FORCE Unlimited. FORCE Unlimited 1504 S. Frederick Avenue Oelwein, IA (319)

Transcription

1 DUO-FORCE PRO For pro-force fl330 By FORCE Unlimited FORCE Unlimited 50 S. Frederick Avenue Oelwein, IA 5066 (39)

2 LIMITED WARRANTY COMPANY NAME: COMPANY ADDRESS: CITY: STATE: ZIP: MODEL: SERIAL NUMBER: DATE PURCHASED: DEALER NAME: DATE WARRANTY CARD RETURNED: VIA: WEBSITE MAIL FORCE UNLIMITED LLC

3 FORCE UNLIMITED LLC LIMITED WARRANTY FORCE Unlimited LLC has manufactured or is distributing the Product or Parts to which this warranty is attached. It warrants that the Product or Parts will, under normal conditions of use and service, be free from material defects due to faulty manufacturing for a period of twelve () months from the date of delivery to the original user. If any Product or Part does not conform to this warranty, your Dealer will, at its option, repair or replace parts provided, and you will pay all labor costs and costs for materials other than warranty parts. If Product or Part is defective in materials or workmanship, you must promptly notify your Dealer and return to FORCE Unlimited or fax to the warranty registration card within 30 days from the date of delivery to original user. The installation of any Part that did not originate from FORCE Unlimited will void this limited warranty in its entirety. In the event of repair or replacement, the warranty period shall not be extended beyond the original warranty period. If you fail to return the warranty registration card (in parts manual) to FORCE Unlimited within thirty (30) days after the date of delivery, this warranty shall not apply and your remedy for any defects in the Product will be your responsibility. The above warranty does not cover: a. Product that is damaged by abuse, neglect, accident, or modification b. Fluids, towing, telephone, travel, loss of vehicle, inconvenience c. The product itself if parts are installed on the equipment that did not originate from FORCE Unlimited The above warranty does not apply under the following conditions: a. When Product has been improperly used or installed, modified, or fails because of defects or inefficiency of components not furnished with the Product b. When Product is used for purposes for which it was not originally designed or intended, or is used under abnormal operating conditions c. When the Dealer or end-user fails to follow FORCE Unlimited instructions regarding the Product This warranty is extended only to the original user and is not transferable. In the event of a warranty claim, you should promptly notify your Dealer and provide the following: a. Model & serial number of the Product b. Date of delivery to the original user c. Part number of the defective Part d. Description of the claim encountered FORCE Unlimited LLC will bear no other expense including labor and material costs, other than those specified above. Unless modified in writing and signed by both parties, this Limited Warranty is understood to be the complete and exclusive agreement between the parties. No third party has authority to change or modify this warranty in any aspect.

4 LIMITED WARRANTY YRS SHELL STRUCTURE, SPINNER FRAME (including inferior welds & cracking) CONVEYOR GEARBOX (including gears, bearings & seals) YR SPINNER MOTORS & ADAPTERS (including bearings & seals) CONVEYOR MOTORS (including bearings & seals) VALVE MOTORS & CARTRIDGES CONVEYOR CHAIN BELT & FASTENERS CONVEYOR SPROCKETS & BEARINGS FAN & CONVEYOR RATE SENSORS WEAR ITEMS SPINNER FINS SPINNER DISCS MANUFACTURER HAS THE RIGHT TO REPLACE DEFECTIVE OR DAMAGED PARTS WITH NEW OR REBUILT AT ITS OWN DISCRETION PARTS DAMAGED FROM ABUSE OR IMPROPER MAINTENANCE NOT COVERED

5 item Table of contents Page no. Instructional Manual Initial Setup & Maintenance Duo-Force Removal Duo-Force Installation Duo-Force Valve Block Visual Reference 9 Parts Manual Hydraulic System DFP-. Conveyor Drive DFP- Take-Up and Flow Reducer DFP-3 Panel Assembly DFP- Dual Inverted V DFP-5 Hillside Flow Divider DFP-6 HOME OF THE FORCE FIELD Table of Contents

6 DUO-FORCE PRO Initial setup & maintenance Note: Sprocket locations are rounded to the nearest /6. For best fitment, loosely install shaft and set sprockets before tightening. Sprocket Locations NOTES:.) When flat wire belting is properly tightened, you should be able to lift the center of the belt - ½ off the conveyor bed..) Check tension of 60 series roller chain & flat wire belting daily for the first week of operation and weekly thereafter. HOME OF THE FORCE FIELD Instructional Pg.

7 duo-force pro removal.) Unplug rate sensor (3 pin connector).) Unplug bin level sensor if equipped 3.) Disconnect hydraulic hoses from motor (Fig. A) and connect them together. DO NOT plug the hoses!! Fig. A.) Remove the tab bolts from each side of the Duo-Force Pro conveyor that are common with the second-to-last chain shield bolt on each side. 5.) Remove Hillside Flow Divider by removing () bolts at rear of Duo-Force Pro insert. (Fig. B) Hillside Flow Divider will then slide out. Fig. B 6.) If necessary, loosen the four Take-Up Cover Sealer bolts to release tension (Fig. C) 7.) With a second person monitoring from inside the Pro-Force box, insert fork truck forks under the Duo-Force Pro insert and carefully slide it out (Fig. D) 8.) Remove Hinged Panel bolts to allow Hinged Panels to swing and lay down on Pro-Force box sides (Fig. E) Fig. C Note: Inverted V removed for clarity Note: It is not necessary to remove either Box Divider or the Inverted V. If greater flow is desired, the Lower Box Divider can be removed. HOME OF THE FORCE FIELD Instructional Pg.

8 DUO-FORCE pro REMOVAL (Continued) Fig. D Removing Duo-Force insert with fork truck NOTE: Hinged Panels MUST be re-fastened to the Box Divider before reinstalling the Duo-Force Pro conveyor insert Fig. E Removing Hinged Panel Bolts Inverted V removed for clarity HOME OF THE FORCE FIELD Instructional Pg. 3

9 Duo-force PRO installation.) Open Feedgate all the way and remove Hillside Flow Divider and its brackets (Fig. A) DO NOT replace chain shield bolts that were common to the Hillside Flow Divider brackets yet.) Using a fork truck, insert Duo-Force Pro conveyor insert (Fig. B) Fig. A 3.) Slide conveyor insert in so that brackets align with second chain shield bolt holes. Make sure that brackets are bolted to conveyor insert properly (See Instructional Pg. ). Measurement from end of Duo-Force Pro conveyor insert to end of Pro-Force chain shield should be 5-3/ (Fig. C). Replace chain shield hardware.) Place Hinged Panels in box as shown in Fig. D Fig. D Fig. B Fig. C HOME OF THE FORCE FIELD Instructional Pg.

10 Duo-force PRO INSTALLATION (continued) Fig. E Box Gusset finger Hinged Panel 5.) Hook the bent flange.) of Asd the Hinge Panel under the fingers on the back.) side A of the Box Gusset panel (Fig. E) 3.) Asdf 6.) Align front.) edges Asdf.) Sdg of Box Gusset and Hinged Panel, and lay down 5.) flat Adsf.) against Asdf box sides (Fig. F) 6.) Asdf 3.) Asdf 7.) LOOSELY.) Asd bolt Box Gusset panels to Pro-Force box 5.) sides Asdg using 3/8 UNC x ¾ button head screws 6.) Asd and nylon lock nuts (5 per side) 7.) Asdf 8.) LOOSELY bolt in Box Divider Brackets on box sides according to desired position of Box Divider panel using ½ UNC x button head bolts, ½ flat washers and nylon lock nuts ( of ea. per side). Plug unused set of holes with same style of bolt (Fig. G) Note: Do not tighten any hardware down until all panels, dividers and sealers have been installed. Fig. F Box Gusset Panel Installation HOME OF THE FORCE FIELD Instructional Pg. 5

11 .) SF Duo-force pro installation.) ASDF (continued) 3.) ASDF.) ASDF 5.) ASDF 6.) ASDF 7.) ASDF 8.) ASDF 9.) Install Upper & Lower Box Divider Panels and bolt together using ½ UNC x carriage bolts, ½ flat washers, lock washers and ½ UNC hex nuts (3 of ea.) 0.) LOOSELY bolt Box Gusset panels to Box Divider panels using ¼ UNC x bolts, ¼ lock washers and ¼ UNC hex nuts (3 of ea. per side). Fig. G Box Divider Bracket Installation.) LOOSELY bolt Hinged Panels to Lower Box Divider panel using 3/8 UNC x bolts, 3/8 flat washers, lock washers and 3/8 UNC hex nuts ( ea. per side).) Install upper Box Divider Sealers using ¼ UNC x bolts, ¼ lock washers and ¼ UNC hex nuts ( ea. per side) Fig. H Box Divider Panel Installation Note: Sealer panels are intentionally under-bent so when properly bolted down, the sealer holds tightly against the box side. Fig. J Upper Box Divider Sealer Installation HOME OF THE FORCE FIELD Instructional Pg. 6

12 DUO-FORCE PRO INSTALLATION (continued).) Asdf.) Asdf 3.) Asdf.) Asdf 5.) Asdf 6.) Asdf 7.) Asdf 8.) Asd 9.) 0.) Asdf.) Asdf.) Asdf 3.) Install Take-Up Cover Sealer to Lower Box Divider panel using ¼ UNC x bolts, ¼ lock washers and ¼ UNC hex nuts ( of ea.).) Remove third bolt from each Feedgate Slide and eight bolts plugging unused holes on the rear panel if present and set aside (Fig. K) Fig. K Bolt Removal 5.) Install Rear Sealers using hardware removed, or ¼ UNC x bolts, ¼ lock washers and ¼ UNC hex nuts (5 of ea. per side) (Fig. L) 6.) Remove top Feedgate Slide bolts and set aside Fig. L Rear Sealers Installed 7.) Install Dual Inverted V (Figure M). The 90-degree mounting flange bolts to the Upper Box Divider panel, and the over-bent mounting flange bolts to the rear box panel through the top Feedgate Slide bolt holes. Reuse Feedgate Slide hardware for the rear, and use ¼ UNC x bolts, ¼ lock washers and ¼ UNC hex nuts ( of ea.) for the front. 8.) Securely tighten all bolts from previous steps. Be sure that all panels and sealers are secure, as well as the conveyor mounting straps from Step 3. 9.) Caulk around any gaps between sealers and/or panels as necessary Fig. M HOME OF THE FORCE FIELD Instructional Pg. 7

13 .) Ads.) Asd 3.) Asdf.) Asdf 5.) Asdf 6.) Asdf 7.) Asdf 8.) Asdf 9.) Asdf 0.) Asdf.) Asdf.) Asfd 3.) Asdf.) Asdf 5.) Asdf 6.) Asdf 7.) Asdf 8.) S 9.) S DUO-FORCE pro INSTALLATION (continued) 0.) Install Hillside Flow Divider by fitting slotted holes on to conveyor insert pegs. Secure with ¼ UNC x bolts, ¼ lock washers and ¼ UNC hex nuts ( of ea.).) Plug in electrical connector for rate sensor and for bin level sensor (if equipped) Fig. N Hillside Flow Divider Installation.) Disconnect Duo-Force hoses from each other and connect to fittings on Duo-Force conveyor motor HOME OF THE FORCE FIELD Instructional Pg. 8

14 Pro-force valve block configuration With duo-force pro Note: This page is for visual reference only. For details, see Parts Page DFP-. HOME OF THE FORCE FIELD Instructional Pg. 9

15 force unltd. CONNECTIONS FOR UNITS W/ DUMP VALVE RETURN FLOW TO MAIN VALVE BLOCK (IN PLACE OF ITEM #0) SPREADERS*GPS EQUIPMENT*CONVEYORS agforce w/ duo-force,tri-force & quad force hydraulic setup w/ multibin valve block 0 6 POSITION OF RELIEF VALVE IN MAIN BLOCK (ITEM #9) TO PRESSURE PORT ON MAIN BLOCK (IN PLACE OF ITEM #8) PRESSURE INLET, CONNECT ITEM # RETURN, CONNECT HOSE #0, REMOVE ITEM # TO PUMP 6 5 6A PASS. SIDE REAR MULTIBIN VALVE BLOCK (ITEM #3) MOUNTS TO THE FRONT DRIVER'S SIDE BOX GUSSET AS SHOWN 3 DRIVER'S SIDE REAR TO RETURN HOSE FROM CONVEYOR MOTOR TEE 8 TO RETURN PORT ON BOTTOM OF TRI-FORCE MOTOR (DRIVER'S SIDE) TO PRESSURE PORT ON FRONT OF DUO-FORCE MOTOR TO RETURN PORT ON TOP OF QUAD FORCE MOTOR (PASS. SIDE) 5 5 TO PRESSURE PORT ON BOTTOM OF QUAD FORCE MOTOR (PASS. SIDE) 38 7 TO RETURN HOSE FROM CONVEYOR MOTOR TEE HOME OF THE "FORCE" FIELD 6 8 TO RETURN PORT ON REAR OF DUO-FORCE MOTOR ROUTE HOSE UNDER BOX IMMEDIATELY IN FRONT OF SPINNER ASSY TO PRESSURE PORT ON TOP OF TRI-FORCE MOTOR (DRIVER'S SIDE) **CONNECT HOSES 3 & 5 WHEN REMOVING QUAD FORCE **CONNECT HOSES 3 & 5 WHEN REMOVING TRI-FORCE **CONNECT HOSES 5 & 6 WHEN REMOVING DUO-FORCE Pg. QF-.

16 DUO-FORCE PRO HYDRAULIC SETUP PARTS KEY ITEM PART NO. DESCRIPTION QTY. -00 Main Valve Block - Hydraulic 0-9 Plug Adapter - Straight Adapter - Elbow 5-80 Cartridge - PSI Compensator 6 6A -0A -0A Valve - Hydraulic Servo Valve PWM Conveyor Plug Adapter - Straight 9-95 Valve - Hydraulic Relief Adapter - Elbow -80K Seal Kit As Req d -95K Seal Kit As Req d 3-0K Seal Kit As Req d 07-3 Hose Assembly Check Valve Adapter - Straight Check Valve 8-80 Modified Cartridge - PSI Compensator Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Valve - Hydraulic Relief 7-9K Seal Kit As Req d 8-08 Valve Plug Cartridge 9-08A Proportional Valve 30-08K Seal Kit As Req d Adapter - Straight Plug Multi-Bin Valve Block - Hydraulic Hex Head Bolt - 3/8 UNC x 3 MS Flat Washer - 3/8 MS Lock Washer - 3/8 MS Hex Nut - 3/8 UNC MS Adapter- Straight 36-7 Shuttle Valve - Remove Ball 6 HOME OF THE FORCE FIELD CONTINUED Pg. DFP-.

17 Duo-force Pro hydraulic setup parts key (continued) ITEM PART NO. DESCRIPTION QTY Adapter- Elbow Adapter- Tee Adapter- Straight Adapter- Elbow w/o Dump Valve 3 w/ Dump Valve Hose Assembly ( Box) Hose Assembly (3 Box) Hose Assembly ( Box) Hose Assembly Adapter- Straight Adapter- Elbow Adapter- Straight HOME OF THE FORCE FIELD Pg. DFP-.3

18 DUO-FORCE pro CONVEYOR DRIVE ITEM PART NO. DESCRIPTION QTY Drive Sprocket Set Screw- 5/6 UNF x 5/6 Lg. Key Stock- ¼ Sq. x Pillow Block Bearing Set Screw- 5/6 UNF, 5/3 Hex Hex Head Bolt- ½ UNC x -/ SS Flat Washer- ½ SS Lock Washer- ½ SS Hex Nut- ½ UNC SS ea. ea. ea. ea. ea. HOME OF THE FORCE FIELD Pg. DFP-

19 Duo-force pro conveyor drive (continued) ITEM PART NO. DESCRIPTION QTY Sprocket- Flat Wire Belt Key Stock- ¼ Sq. x -/ Set Screw- 3/8 UNF x 3/8 5 ea. ea. 33-6P Drive Shaft Pipe Clamp & Hardware DFP DFP-XLG SK Conveyor Frame- Duo-Force Pro Conveyor Frame- Duo-Force Pro XLG (8 Box) Hydraulic Motor Key Stock- ¼ Sq. x -/ Lg. Socket Head Cap Screw- ½ UNC x -/ Lg. Lock Washer- ½ SS Hex Nut- ½ UNC SS Seal Kit Sprocket- Idler Hex Head Bolt- 5/8 UNC x M/S Flat Washer- 5/8 M/S Nylon Lock Nut- 5/8 UNC M/S Sprocket- Motor Roller Chain w/ Connector 0 Links Weldment- Take-Up Bracket Hex Nut- 5/8 UNC M/S LH, RH ea. 33-P Snub Roller Shaft DFP Snub Roller SS Conveyor Mounting Strap Carriage Bolt- 3/8 UNC x SS Flat Washer- 3/8 SS Lock Washer- 3/8 SS Hex Nut- 3/8 UNC SS 5 33-A Flat Wire Belt- Duo-Force Pro Flat Wire Belt- Duo-Force Pro XLG 6 33-A Connecting Rod- Flat Wire Belt ea. ea. ea. ea. As Req d- Specify Length

20 DUO-FORCE pro CONVEYOR TAKE-UP ROLLER & FLOW REDUCER ITEM PART NO. DESCRIPTION QTY DFP Take-Up Cover- Duo-Force Pro Hex Head Bolt- ¼ UNC x SS Lock Washer- ¼ Nut- ¼ UNC SS 33- DFP Idler Roller- Duo-Force Pro DFP Take-Up Bracket- Duo-Force Pro DFP Product Flow Reducer- Duo-Force Pro Hex Head Bolt- 3/8 UNC x SS Lock Washer- 3/8 Flat Washer- 3/8 SS Hex Nut- 3/8 UNC SS HOME OF THE FORCE FIELD Pg. DFP-3

21 Note: Parts #9 & #0 are only required With side extensions Duo-force Pro panel assembly ITEM PART NO. DESCRIPTION QTY SS Upper Box Divider- Duo-Force Pro Carriage Bolt- ½ UNC x SS Flat Washer- ½ SS Lock Washer- ½ SS Nut- ½ UNC SS Lower Box Divider- Duo-Force Pro Upper Divider Sealer Hex Head Bolt- ¼ UNC x SS Lock Washer- ¼ SS Nut- ¼ UNC SS 3 ea. 3 ea. 3 ea. HOME OF THE FORCE FIELD Pg. DFP-

22 DUO-FORCE Pro PANEL ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION QTY Rear Sealer- Duo-Force Pro LH, RH Hex Head Bolt- ¼ UNC x SS ea. Lock Washer- ¼ SS ea. Nut- ¼ UNC SS ea XLG B XLG B 00-00SS SS Take-Up Cover Sealer- Duo-Force Pro Hex Head Bolt- ¼ UNC x SS Lock Washer- ¼ SS Nut- ¼ UNC SS Box Gusset Weldment- Duo-Force Pro Box Gusset Weldment- Duo-Force Pro XLG (8 Box) Button Head Cap Screw- 3/8 UNC x ¾ SS Nylon Lock Nut- 3/8 UNC SS Hex Head Bolt- ¼ UNC x SS Lock Washer- ¼ SS Nut- ¼ UNC SS Hinged Panel Weldment- Duo-Force Pro Hinged Panel Weldment- Duo-Force Pro XLG (8 Box) Hex Head Bolt- 3/8 UNC x SS Lock Washer- 3/8 SS Nut- 3/8 UNC SS Divider Panel Bracket- Duo-Force Pro Button Head Cap Screw- ½ UNC x SS Hex Head Bolt- ½ UNC x SS Flat Washer- ½ SS Lock Washer- ½ SS Nylon Lock Nut- ½ UNC SS Nut- ½ UNC SS Note: Parts Below Only Required With Side Extensions Center Extension Carriage Bolt- 3/8 UNC x SS Flat Washer- 3/8 SS Nut- 3/8 UNC SS B Extension Bracket Button Head Cap Screw- 3/8 UNC x ¾ SS Hex Head Bolt- 3/8 UNC x SS Lock Washer- 3/8 UNC SS Nut- 3/8 UNC SS LH, RH LH, RH 5 ea. (7 ea. for XLG) 5 ea. (7 ea. for XLG) 3 ea. 3 ea. 3 ea. LH, RH LH, RH ea. ea. ea. LH, RH ea. ea. ea. ea. ea. ea. ea. ea. ea. ea. Note: Each sealer shares bolt with a feedgate slide

23 Duo-Force pro Inverted v ITEM PART NO. DESCRIPTION QTY XLG Inverted V - Duo-Force Pro Inverted V - Duo-Force Pro XLG (8 Box) Hex Head Bolt- ¼ UNC x SS Lock Washer- ¼ SS Nut- ¼ UNC SS Note: Rear mount shares bolts with feed gate slides HOME OF THE FORCE FIELD Pg. DFP-5

24 Duo-force pro hillside flow divider ITEM PART NO. DESCRIPTION QTY DFP Hillside Flow Divider- Duo-Force Pro Hex Head Bolt- 3/8 x SS Lock Washer- 3/8 SS Nut- 3/8 UNC SS Hillside Flow Divider Extension- Duo-Force Pro Hex Head Bolt- ¼ UNC x SS Lock Washer- ¼ SS Nut- ¼ UNC SS ea. ea. ea. HOME OF THE FORCE FIELD Pg. DFP-6