Bulk Melters BM 200 with Piston Pump - EASY pneumatic -

Transcription

1 Bulk Melters BM 00 with Piston Pump - EASY pneumatic - Parts List - English - NORDSON ENGINEERING GMBH LÜNEBURG GERMANY

2 Note After approx. December 00, this parts list applies to the entire series. Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 00. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks AccuJet, AquaGuard, Asymtek, Automove, Autotech, Blue Box, CF, CanWorks, Century, Clean Coat, CleanSleeve, CleanSpray, Compumelt, Control Coat, Cross Cut, Cyclo Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo Coat, EPREG, ETI, Excel 000, Flex O Coat, FlexiCoat, Flexi Spray, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso Flo, JR, KB0, Little Squirt, Magnastatic, MEG, Meltex, MicroSet, Millenium, Mini Squirt, Moist Cure, Mountaingate, MultiScan, Nordson, OmniScan, Opticoat, OptiMix, Package of Values, Patternview, PluraFoam, Porous Coat, PowderGrid, Powderware, Prism, Pro Flo, ProLink, Pro Meter, Pro Stream, PRX, RBX, Rhino, S. design stylized, Saturn, SC5, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart Coat, Spray Squirt, Spraymelt, Super Squirt, Sure Coat, System Sentry, Tela Therm, Trends, Tribomatic, UniScan, UpTime, Veritec, Versa Coat, Versa Screen, Versa Spray, Walcom, Watermark, When you expect more. are registered trademarks - - of Nordson Corporation. ATS, Aerocharge, Auto Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, Colormax, Control Weave, Controlled Fiberization, Coolwave, CPX, Dry Cure, E Nordson, EasyClean, Eclipse, Equi=Bead, Fill Sentry, Fillmaster, Gluie, Heli Flow, Ink Dot, Iso Flex, Kinetix, Lacquer Cure, Maxima, MicroFin, Minimeter, Multifil, Origin, PermaFlo, PluraMix, Powder Pilot, Powercure, Primarc, Process Sentry, PurTech, Pulse Spray, Ready Coat, Select Series, Sensomatic, Shaftshield, SheetAire, Spectral, Spectronic, Spectrum, Summit, Sure Brand, Sure Clean, Sure Max, Swirl Coat, Tempus, Tracking Plus, Trade Plus, Universal, Vista, Web Cure, Rings (Design) are trademarks - - of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights. COV_EN_9747I

3 Table of Contents I Table of Contents. Notes.... Assembly Overview.... Assemblies... 6 Frame (Pallet load frame)... 6 Frame... 8 Device Heating Punch Inquiry... 0 Hose Support, Single... Hose Support, Dual... 4 Pump, 4: Complete... 6 Pump, 4:... 8 Pump, 4: Complete... 0 Pump, 4:... Heat Protection and Heating Band... 4 Drum Shell (Drum Jacket), H Drum Shell (Drum Jacket), H Device, Drum Inserted... 0 Heating Punch... Finned Melting Plate... 4 Axial Melting Plate... 4 Smooth Plate... 4 Drum Sealing... 6 Hose Connection, x NW08/ Hose Connection, x NW08/ Hose Connection, x NW Hose Connection, x NW... 4 Hose Connection, x NW Hose Connection, x NW Auto Aeration Valve Installation Kit Man. Aeration Valve Air relief Valve (Deaeration Valve)... 5 Exhaust Hood... 54

4 II Table of Contents Pneumatic Compl., Palett Load Frame (Pneumatic Diagram) Pneumatic Compl., (Pneumatic Diagram) Indication Signs Cable Channel... 6 Electric Complete (Electr. cabinet) Mounting Plate Other Electrical Components Kits Circuit Breaker Connection Designation... 74

5 BM 00 EASY with Piston Pump : The valid configuration code for the delivered system is described in the document index. : Parts without a P/N are not spare parts and can not be ordered.. Notes The electrical components are labeled in accordance with DIN 40 79, part. The label corresponds to the designation in the current flow diagram and is located on or near the component. The component designation contains information on the component (e.g. relay, fuse), including an identifying letter. 5 F Corresponding current path of wiring diagram Designating letter (refer to table) Page in current flow diagram 006 Fig. Example: fuse designation A B E F H K M N Q R S T X Y Assemblies, subassemblies Converters from elect. to non electrical quantities or vice versa Miscellaneous, e.g. lighting devices, heating devices Protective devices Signal devices Relays, conductors Motors Amplifiers, controllers Power switchgears Resistors Switches, dials Transformers Terminals, plugs, sockets Electrically operated mechanical devices

6 BM 00 EASY with Piston Pump. Assembly Overview Fig. Assembly overview

7 BM 00 EASY with Piston Pump Item P/N Description Fig. Quantity Box Code 9444 Frame P Nordson Blue, complete w/o trafo 9445 Frame P Nordson Blue, complete w/ trafo 94 Frame Nordson Blue, complete w/ trafo Frame Nordson Blue, complete w/o trafo 4 04 Device heating punch inquiry (switch rod) Hose support complete single Hose support complete dual Pump, 4: ratio complete Pump, 4: ratio Pump, 4: ratio complete Pump, 4: ratio Heat protection and heating band Drum shell complete H0 (Drum jacket) Drum shell complete H795 (Drum jacket) Drum shell complete H795 (Drum jacket) Device drum inserted Heating punch (finned, hot melt;axial), d5, cpl. 6 - for Pos Finned melting plate VX complete 7 F, P 007 Axial plate VX complete A, B, R, C 7990 Smooth plate VX complete G, U Seal, T.E.S, Model 500 (Drum Sealing) Hose fitting, x NW08/ Hose fitting, x NW08/ Hose fitting, x NW Hose fitting, x NW Hose fitting, x NW Hose fitting, x NW Auto aeration valve A, B, F, G 9476 Installation kit 4 A, B, F, G Man. aeration valve 5 R, C, P, U Air relief valve 6 Continued on next page W 4 5 W 4 5 X X J X J W J K K M M L L

8 4 BM 00 EASY with Piston Pump Item P/N Description Fig. Quantity Exhaust hood, complete (Accessory) Exhaust hood, complete (Accessory) Box Code B, C, G, U X B, C, G, U W Pneumatic P complete w/o cabinet 8 W 0796 Pneumatic complete w/o cabinet 9 X Indication sign, pneumatic complete Cable channel, complete Cable channel P, complete W 0790 Cable channel, complete X Electric complete (electr. cabinet) mounting plate, Other electrical components 4 6 To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

9 BM 00 EASY with Piston Pump 5 This page intentionally left blank.

10 6 BM 00 EASY with Piston Pump. Assemblies Frame (Pallet load frame) Fig. Frame

11 BM 00 EASY with Piston Pump 7 Item P/N Description Quantity Box Code 9444 Frame P, Nordson Blue, complete, w/o trafo 9445 Frame P, Nordson Blue, complete, w/ trafo 040 Support plate, pallet, blue Plug, 70x70x, h Spacer Hexagon head screw, M0x0, DIN9, stainless Washer, D40, DIN5 type B Hexagon nut, M9, DIN Traverse, frame, A70, RAL Pull rod, L Allan head cap screw, M8x0, DIN9, stainless 0 67 Sealing ring, R/ Control cabinet, complete Hexagon head screw, M0x0/8.8, DIN Washer, D0.5, DIN5 type B Hexagon nut, M0, DIN94, stainless Assy, base, complete w/o trafo 945 Assy, base, complete w/ trafo Protection shield, Nordson Blue Allan head cap screw, M5x8, DIN9, stainless Cylinder pipe, frame Base plate, A70, Nordson blue Lifting eye bolt, M0, DIN Allan head cap screw, M0x0, DIN9, stainless Washer, D, DIN5 type B 7904 Hexagon nut, M0 A, low, DIN EN ISO Washer, D, DIN5 type B Piston, TDUO Piston rod, L Protection shield, Nordson Blue Sliding bearing, 40x44x50, PERMAGL.P Rod guide Mounting plate 907 Allan head cap screw, M8x6, DIN9, stainless 5477 O ring 54x 674 Circlip bore, D60, DIN Bar seal Dirt scraper Flat head screw, M5x5, DIN Hose channel protection shield BM0/00 Nordson-Blue distance bolt BC40 i-am6 L allan head cap screw M6x8 DIN9 niro W 4 5 W To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

12 8 BM 00 EASY with Piston Pump Frame _0507SR Fig. 4 Frame

13 BM 00 EASY with Piston Pump 9 Item P/N Description Quantity Box Code 940 Frame, Nordson Blue, complete, w/o trafo 94 Frame, Nordson Blue, complete, w/ trafo Plug, 70x70x, h Spacer 4604 Traverse, frame, A80, RAL Hexagon head screw, M0x0, DIN9, stainless Washer, D40, DIN5 type B Hexagon nut, M9, DIN Allan head cap screw, M8x0, DIN9, stainless 8 67 Sealing ring, R/8 9 ÁÁÁÁÁ ÁÁÁÁ support, elec.cabinet BM00 ÁÁÁÁÁ washer D5, DIN5 type A ÁÁÁÁÁ 5009 allan head cap screw M5x DIN9 SST ÁÁÁÁÁ 5685 washer D8,4 DIN5 SST ÁÁÁÁÁ 500 ÁÁÁÁ allan head cap screw M8x0 DIN9 SST ÁÁÁÁÁ W 4 5 W Control cabinet, complete Hexagon head screw, M0x0/8.8, DIN Washer, D0.5, DIN5 type B Hexagon nut, M0, DIN94, stainless Assy, base, complete w/o trafo 945 Assy, base, complete w/ trafo Protection shield, Nordson Blue Distance bolt, BC40, i am6, L Allan head cap screw, M6x8, DIN9, stainless Allan head cap screw, M5x8, DIN9, stainless 4608 Protection shield, Nordson Blue Cylinder pipe, left frame Base plate, A80, Nordson blue Lifting eye bolt, M0, DIN Allan head cap screw, M0x0, DIN9, stainless Washer, D, DIN5 type B Cylinder pipe, right frame Hexagon nut, M0 A, low, DIN EN ISO Washer, D, DIN5 type B 566 Piston, TDUO Piston rod, L O ring 54x Circlip bore, D60, DIN Sliding bearing, 40x44x50, PERMAGL.P Rod guide Bar seal Dirt scraper Drum support, H=85/H= Pull rod, L45 To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

14 0 BM 00 EASY with Piston Pump Device Heating Punch Inquiry Fig. 5 Device heating punch inquiry

15 BM 00 EASY with Piston Pump Item P/N Description Quantity Box Code 04 Device, heating punch inquiry (switch rod) 5468 Allan head cap screw, M6x, DIN9, stainless 6597 Serrated lock washer, D6.4, DIN6798 A 4957 Set screw, M6x0/45H, DIN Allan head cap screw, M8x6, DIN9, stainless Mounting plate, 00x5x Allan head cap screw, M4x5, DIN9, stainless Allan head cap screw, M4x, DIN9, stainless Mounting plate, 0xx Level switch, w/connection cable, m 467 Microswitch (refer to Other Electrical Components) 467 Microswitch (refer to Other Electrical Components) 467 Microswitch (refer to Other Electrical Components) 467 Cover for microswitch Washer, D4., DIN5 type A Hexagon nut, M4, DIN Set screw, M6x0/45H, DIN Mounting plate, 5x5x Guide rod Washer, D8.4, DIN5 type B, stainless Guide pipe Contact maker bar Set screw, M5x0/45H, DIN Mounting block To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

16 BM 00 EASY with Piston Pump Hose Support, Single Fig. 6 Hose support, single

17 BM 00 EASY with Piston Pump Item P/N Description Quantity Box Code Hose support, complete, single Hexagon nut, M4, DIN94 50 Spring lock washer, D4, DIN7 A Plug, D5, H Compression spring, 5x97,7x Weldment, hose hanger Clamp, 5mm, type:604/ Allan head cap screw, M4x8, DIN9, stainless Washer, D8.4 DIN5 type B, stainless Allan head cap screw, M8x6, DIN9, stainless To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

18 4 BM 00 EASY with Piston Pump Hose Support, Dual Fig. 7 Hose support, dual

19 BM 00 EASY with Piston Pump 5 Item P/N Description Quantity Box Code Hose support, complete, dual Compression spring, 5x97,7x Plug, D5, H Weldment, hose hanger Hexagon nut, M4, DIN Spring lock washer, D4, DIN7 A Allan head cap screw, M8x6, DIN9, stainless Mounting plate, 5x5x86, St7 K Clamp, 5mm, type:604/ Allan head cap screw, M4x8, DIN9, stainless Washer, D8.4 DIN5 type B, stainless 4 To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

20 6 BM 00 EASY with Piston Pump Pump, 4: Complete , 9 0 6, 7 0, 4 9, 7 8 6, , Fig. 8 Pump, 4:complete

21 BM 00 EASY with Piston Pump 7 Item P/N Description Quantity Box Code 946 Pump, 4: ratio complete Pump, 4: ratio (Refer to Pump, 4:) 4666 Heating band Ni0 BM00 piston pump cpl. (Refer to Other Electrical Components) Connection piece, ar/ ir/, Washer, D8.4, DIN5 type B, stainless Pneumatic piston pump, complete Allan head cap screw, M5x0, DIN9 4 stainless Washer, D5., DIN5 Form A Air manifold, 5xG/, CQD /5/8/ Allan head cap screw, M6x5, DIN9, 4 stainless 577 Sealing ring, / xx Hose nozzle, ar/, Di, L Reducer, ag/ ig/ Hose nozzle, ar/4, Di9, L Connection piece, ar/4 irp/4, Conn, hose, swivel, /, low press Ell, pipe, hyd, 90, /, stl, zn Bushing, pipe, hyd, /4x/, stl, z 9 74 Sensor, temp.rtd, 60in. leads (Refer to Other Electrical Components) Allan head cap screw, M4x6, DIN9, stainless 5009 Washer, D4., DIN5 type A 4644 Housing, shovel primer 4665 Traverse, frame pist. pump 4 48 Set screw, M5x0/45H, DIN Plug, 70x70x, h Seal, piston pump Clamping plate, piston pump, VX Hexagon head screw, M8x0, DIN Tube, braided PVC, DA5, DI9, Y m Tube, braided PVC, / 4 m 580 Hose clamp, D0 6/9, DIN Hose clamp, D Cover, 4 45 Allan head cap screw, M6x8, DIN9, stainless Washer, D6.4, DIN5 type B Pipe clamp, Di/ Set screw, M8x/45H, DIN Cort set BM 00 air conditioning unit Solenoid, way, 4V DC (Refer to Other Electrical Components)

22 8 BM 00 EASY with Piston Pump Item P/N Description Quantity Box Code Oil, 0,5 L To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

23 BM 00 EASY with Piston Pump 9 Pump, 4: Fig. 9 Pump, 4:

24 0 BM 00 EASY with Piston Pump Item P/N Description Quantity Box Code Pump, 4: ratio Valve, air 4664 O ring O ring, piston, 8 inch O ring 4669 Nut, packing Poppet, lower Gasket, 8 inch Cushion assy, bottom, O ring 9004 Oil, vitalizer, pint 576 Heat conducting paste A9 464 Rod, piston A0 464 Housing, upper pump A 464 Housing, lower piston A 4644 Housing, shovel primer A 4645 Rod, primer A Nut, jam A Plate, primer A Check, primer A Plate, lower check A O ring A9 465 Valve, lower check A0 465 O ring A 465 Plate, upper check A 4654 Valve, upper check A 4655 Valve, bleeder A O ring X 4640 Gland, packing X 4657 Wiper X Adapter, female X Packing, V, PTFE, set 0 X Adapter, male X8 466 O ring, PTFE To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

25 BM 00 EASY with Piston Pump Pump, 4: Complete , 9 0 6, 7 0, 4 9, 7 8 6, , Fig. 0 Pump, 4:complete

26 BM 00 EASY with Piston Pump Item P/N Description Quantity Box Code 946 Pump, 4: ratio complete Pump, 4: ratio (Refer to Pump, 4:) 4666 Heating band Ni0 BM00 piston pump cpl. (Refer to Other Electrical Components) Connection piece, ar/ ir/, Washer, D8.4, DIN5 type B, stainless Pneumatic piston pump, complete Allan head cap screw, M5x0, DIN9 4 stainless Washer, D5., DIN5 Form A Air manifold, 5xG/, CQD /5/8/ Allan head cap screw, M6x5, DIN9, 4 stainless 577 Sealing ring, / xx Hose nozzle, ar/, Di, L Reducer, ag/ ig/ Hose nozzle, ar/4, Di9, L Connection piece, ar/4 irp/4, Conn, hose, swivel, /, low press Ell, pipe, hyd, 90, /, stl, zn Bushing, pipe, hyd, /4x/, stl, z 9 74 Sensor, temp.rtd, 60in. leads (Refer to Other Electrical Components) Allan head cap screw, M4x6, DIN9, stainless 5009 Washer, D4., DIN5 type A 4644 Housing, shovel primer 4665 Traverse, frame pist. pump 4 48 Set screw, M5x0/45H, DIN Plug, 70x70x, h Seal, piston pump Clamping plate, piston pump, VX Hexagon head screw, M8x0, DIN Tube, braided PVC, DA5, DI9, Y m Tube, braided PVC, / 4 m 580 Hose clamp, D0 6/9, DIN Hose clamp, D Cover, 4 45 Allan head cap screw, M6x8, DIN9, stainless Washer, D6.4, DIN5 type B Pipe clamp, Di/ Set screw, M8x/45H, DIN Cort set BM 00 air conditioning unit Solenoid, way, 4V DC (Refer to Other Electrical Components)

27 BM 00 EASY with Piston Pump Item P/N Description Quantity Box Code Oil, 0,5 L To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

28 4 BM 00 EASY with Piston Pump Pump, 4: Fig. Pump, 4:

29 BM 00 EASY with Piston Pump 5 Item P/N Description Quantity Box Code Pump, 4: ratio Valve, air 4664 O ring 8 07 O ring, piston, 6 inch O ring 4669 Nut, packing Poppet, lower Gasket, 6 inch 5 07 Packing, inner, bottom, 6 inch O ring 9004 Oil, vitalizer, pint 576 Heat conducting paste A9 464 Rod, piston A0 464 Housing, upper pump A 464 Housing, lower piston A 4644 Housing, shovel primer A 4645 Rod, primer A Nut, jam A Plate, primer A Check, primer A Plate, lower check A O ring A9 465 Valve, lower check A0 465 O ring A 465 Plate, upper check A 4654 Valve, upper check A 4655 Valve, bleeder A O ring X 4640 Gland, packing X 4657 Wiper X Adapter, female X Packing, V, PTFE, set 0 X Adapter, male X8 466 O ring, PTFE To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

30 6 BM 00 EASY with Piston Pump Heat Protection and Heating Band Fig. Heat protection and heating band

31 BM 00 EASY with Piston Pump 7 Item P/N Description Quantity Box Code 4666 Heating band, NI0, piston pump cpl Heat protection cover, piston pump 9008 Sign, dangerous voltage 987 Rivet, cl.end,.x6.5, DIN Rivet Sign, heated surface Heating band, D0 6xH80 (refer to Other Electrical Components) To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

32 8 BM 00 EASY with Piston Pump Drum Shell (Drum Jacket), H Fig. Drum shell (drum jacket), H0

33 BM 00 EASY with Piston Pump 9 Item P/N Description Quantity Box Code 9009 Drum shell, H0, complete 458 Door Flat head screw, M8x0, DIN Hexagon nut, M8, DIN Allan head cap screw, M8x60/0.9, DIN Washer, D8.4, DIN5 type B, stainless Allan head cap screw, M8x90/0.9, DIN Safety latch Back plate, H Door Shim plate Locking jig, model: Strip rolls, L40, D5/8, type:0 U45 4 To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

34 0 BM 00 EASY with Piston Pump Drum Shell (Drum Jacket), H B Fig. 4 Drum shell (drum jacket), H795

35 BM 00 EASY with Piston Pump Item P/N Description Quantity Box Code Drum shell, H795, Nordson Blue, complete Door Flat head screw, M8x5, DIN Hexagon nut, M8, DIN Safety latch Washer, D8.4, DIN5 type B, stainless Allan head cap screw, M8x50, DIN Allan head cap screw, M8x0, DIN Rear panel BM00 drum shell H795 NE Blue Strip rolls, L40, D5/8, type:0 U Door Locking jig, model: Shim plate J X To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered. Item P/N Description Quantity Box Code 7988 Drum shell, H795, Nordson Blue, complete Door Flat head screw, M8x5, DIN Hexagon nut, M8, DIN Safety latch Washer, D8.4, DIN5 type B, stainless Allan head cap screw, M8x40, DIN Allan head cap screw, M8x0, DIN Rear panel BM00-P drum shell H795 Blue Strip rolls, L40, D5/8, type:0 U Door Locking jig, model: Shim plate J W To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

36 BM 00 EASY with Piston Pump Device, Drum Inserted Fig. 5 Device, drum inserted

37 BM 00 EASY with Piston Pump Item P/N Description Quantity Box Code 0796 Device, drum inserted 599 Proximity switch, 4 40VAC/4 0VDC (refer to Other Electrical Components) Bracket, Mx, VX 5009 Allan head cap screw, M5x DIN9, stainless Washer, D5., DIN5 type A Adapter block, VX Piercer, VX Compression spring,.5x0.5x Cover, VX To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

38 4 BM 00 EASY with Piston Pump Heating Punch , Fig. 6 Heating punch

39 BM 00 EASY with Piston Pump 5 Item P/N Description Quantity Box Code Heating punch BM00 piston pump compl Washer, D5., DIN5 type A Allan head cap screw, M5x0, DIN9, 0 stainless 070 Electric cover, VX, CE, cpl Serrated lock washer, D4., DIN6798 A Hexagon nut M4 DIN Notched taper pin,.7x4, DIN Sign, heat output,general Hexagon head screw M0x0/8.8 DIN Washer D0,5 DIN5 Form B Allan head cap screw, M5x, DIN9, stainless Flange angle, metal, 90, metric, M5x O ring, 48x 5007 Allan head cap screw, M4x0, DIN9 A Sealing ring, 4x8, DIN760 form A Allan head cap screw, Mx5, DIN9, stainless Heating punch BM00 piston pmp.d55 d RTD, platen sensor (Refer to Other Electrical Components) Seal, electric cover To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

40 6 BM 00 EASY with Piston Pump Finned Melting Plate Axial Melting Plate Smooth Plate P/N 4607 P/N 008 P/N , 007, 7990 Fig. 7 Melting plates

41 BM 00 EASY with Piston Pump 7 Item P/N Description Quantity Box Code Finned Melting plate, VX, complete F, P 4607 Finned melting plate 560 Thread insert, M0x8, type: RAMPA O ring, 0x To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered. Item P/N Description Quantity Box Code 7090 Axial plate, VX, complete, piston pump A, B, R, C 7090 Axial plate 560 Thread insert, M0x8, type: RAMPA O ring, 0x To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered. Item P/N Description Quantity Box Code Smooth plate, VX, complete G, U Smooth plate 560 Thread insert, M0x8, type: RAMPA O ring, 0x To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

42 8 BM 00 EASY with Piston Pump Drum Sealing Fig. 8 Drum sealing

43 BM 00 EASY with Piston Pump 9 Item P/N Description Quantity Box Code Seal, T.E.S, Model 500 J To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

44 40 BM 00 EASY with Piston Pump Hose Connection, x NW08/ Fig. 9 Hose connection, x NW08/6

45 BM 00 EASY with Piston Pump 4 Item P/N Description Quantity Box Code 068 Hose connection, x NW08/6 compl Cable, pressure switch, Double nipple, a/4npt a /4NPT, L60, NW Hose fitting, a /6 N a/4npt, VX Hose fitting, a9/6unf a/8npt, L40, VX Reducer, a/4npt i/8npt, L48, NW, VX Elbow, pipe, 90, /4, VX Hose fitting, a /6 N a/8npt, VX Drip tray, piston pump, VX Body, tee, bleeder valve Pressure switch, 00 psi, B/M (refer to Other Electrical Components) K To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

46 4 BM 00 EASY with Piston Pump Hose Connection, x NW08/ Fig. 0 Hose connection, x NW08/6

47 BM 00 EASY with Piston Pump 4 Item P/N Description Quantity Box Code 0684 Hose connection, x NW08/6 compl Double nipple, a/4npt a /4NPT, L60, NW Hose fitting, a /6 N a/4npt, VX 5599 Hose fitting, a9/6unf a/8npt, L40, VX Reducer, a/4npt i/8npt, L48, NW, VX Screw plug, /NPTx4mm, black Hose manifold x/4npt center VX BM Pressure switch, 00 psi, B/M (refer to Other Electrical Components) Cable, pressure switch, Drip tray, piston pump, VX Body, tee, bleeder valve 4879 Screw plug, /8NPTx7.5mm, DIN906 K To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

48 44 BM 00 EASY with Piston Pump Hose Connection, x NW0 Hose Connection, x NW Fig. Hose connection, x NW0, x NW

49 BM 00 EASY with Piston Pump 45 Item P/N Description Quantity Box Code 097 Hose connection, x NW0, compl Hose connection, x NW, compl Elbow, /4NPT, 75, stainless 0970 Conn, male, 7, 5/8 x /4, VX 4 M 4465 Hose connect.ftg.a /6 N-a /4NPT 4 L 077 Pressure switch, 00 psi, B/M (refer to Other Electrical Components) Cable, pressure switch, Drip tray, piston pump, VX Body, tee, bleeder valve Screw plug, /4NPTx9.6mm, VX M L To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

50 46 BM 00 EASY with Piston Pump Hose Connection, x NW0 Hose Connection, x NW E Fig. Hose connection, x NW0, x NW

51 BM 00 EASY with Piston Pump 47 Item P/N Description Quantity Box Code Hose connection, x NW0, compl Hose connection, x NW, compl. 4 7 ÁÁÁÁÁ ÁÁÁÁÁ Double nipple a /4NPT-a /4NPT VX ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 0948 Hose connect.ftg.a /6 N-aNPT VX ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 0764 Hose connect.ftg.a 5/8 N-aNPT VX ÁÁÁÁÁ Á ÁÁÁÁÁ ÁÁÁÁÁ 9008 ÁÁÁÁÁ Sign, heat output,general ÁÁÁÁÁ ÁÁÁÁÁ 4 ÁÁÁÁÁ 5589 ÁÁÁÁÁ Notched taper pin,7x4 DIN476 ÁÁÁÁÁ ÁÁÁÁÁ 5 ÁÁÁÁÁ ÁÁÁÁÁ Hose manifold xnpt center VX BM ÁÁÁÁÁ ÁÁÁÁÁ 6 ÁÁÁÁÁ 5068 ÁÁÁÁÁ Heater cartridge /8 x 0V-00W ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ SWITCH,PRESSURE,00 PSI,B/M ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ CABLE,SWITCH,PRESSURE,55 ÁÁÁÁÁ Á ÁÁÁÁÁ - ÁÁÁÁÁ ÁÁÁÁÁ Electric cover, SAS L70 CE ÁÁÁÁÁ ÁÁÁÁÁ 7 ÁÁÁÁÁ 0760 ÁÁÁÁÁ blind plug metal metric Mx,5 ÁÁÁÁÁ ÁÁÁÁÁ 0 ÁÁÁÁÁ 500 ÁÁÁÁÁ allan head cap screw M4x6 DIN9-A-70 ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 500 allan head cap screw M5x0 DIN9 niro ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 9008 sign, dangerous voltage ÁÁÁÁÁ Á ÁÁÁÁÁ ÁÁÁÁÁ 987 ÁÁÁÁÁ blind rivet cl.end,x6,5 DIN77 ÁÁÁÁÁ ÁÁÁÁÁ 4 ÁÁÁÁÁ 9675 ÁÁÁÁÁ conduit connection, metal Mx,5 ÁÁÁÁÁ ÁÁÁÁÁ 5 ÁÁÁÁÁ ÁÁÁÁÁ electric cover, SAS L70 CE ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁ NS 504 hexagon nut M4 DIN94 ÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁ NS 504 Luster terminal -pole,5qmm ceramics ÁÁÁÁÁ Á ÁÁÁÁÁ 5 ÁÁÁÁÁ 0765 ÁÁÁÁÁ Drip tray BM piston pump VX ÁÁÁÁÁ ÁÁÁÁÁ 6 ÁÁÁÁÁ 0678 ÁÁÁÁÁ Body,tee,bleeder valve BM ÁÁÁÁÁ ÁÁÁÁÁ 7 ÁÁÁÁÁ 4879 ÁÁÁÁÁ Screw plug /8NPTx7,5mm DIN906 ÁÁÁÁÁ NS: Not Shown M L 4 M 4 L To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

52 48 BM 00 EASY with Piston Pump Auto Aeration Valve Fig. Auto Aeration valve

53 BM 00 EASY with Piston Pump 49 Item P/N Description Quantity Box Code 949 Auto aeration valve, VX A,B,F,G 7860 Allan head cap screw, M4x60, DIN9, stainless O ring, 8x 5984 Turcon Stepseal, D5, inside seal O ring, 6.07x Washer, 5.xx, EP 6 5 Circlip bore, D, DIN Modular cartridge Compression spring,.5x.5x Allan head cap screw, Mx8, DIN9, stainless O ring, x.5+max Piston, EB60V, D 594 Allan head cap screw, M5x0, DIN9, stainless O ring, x 4 09 Sleeve, VX O ring, 8x Flange, aeration, VX O ring, 5x O ring, 4x O ring, x Needle seat, VX 08 Needle extension, D5, L 09 Nozzle stem, D5, L Safety valve, 0.5bar, / Sealing ring, R/4, type:pdr Screw plug, G/4, DIN Circlip shafts, D, DIN Air connection Set screw, Mx4/45H, DIN Cylinder, EB60V, D Sealing ring, 0x5x 5909 Connector, slip collar, D6 ag/8, L0.5, stainless To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

54 50 BM 00 EASY with Piston Pump Installation Kit Fig. 4 Installation kit

55 BM 00 EASY with Piston Pump 5 Item P/N Description Quantity Box Code 9476 Installation kit A,B,F,G 554 Silencer, R/ Solenoid valve, 4/ ways, 4V/5.9W, G/8, cpl. (refer to Other Electrical Components) 097 Hose nozzle, ar/8, Di6, SW Hose clamp, D8, DIN Hose, grey, type: mm Sealing ring, 0x5x Thread in fitting, G D06 G/ Sealing ring, R/4, type:pdr Hose nozzle, ag/4, Di9, L Hose clamp, D0 6/9, DIN Hose, grey, type: mm 4867 Connection piece, ag/4 ig/4, 90, L5, NW6 To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

56 5 BM 00 EASY with Piston Pump Man. Aeration Valve Fig. 5 Man. aeration valve

57 BM 00 EASY with Piston Pump 5 Item P/N Description Quantity Box Code 0796 Man. aeration valve, VX R,C,P,U Bracket, aeration 4085 Fitting, ig/8 ig/8 50 Sealing ring, R/8, type:odr Air coupling,male, ag/8, L Allan head cap screw, M4x0, DIN9 A Double nipple, ar/4 ar/ Safety valve, 0.5bar, / Sealing ring, R/4, type:pdr T piece, xirp/ Hose nozzle, ag/4, Di9, L8 580 Hose clamp, D0 6/9, DIN Hose, grey, type: mm Air coupling, female, ir/4, NW7., L4, SW Pipe, double side, a=/ Reducer, ar/ irp/8, L4, NW Screw plug, G/8, with O ring Band clamp, 409, type: Threaded bolt, M8x Pipe clmap, Di Pipe, 8.x.4x000, double side, a=pg 40 mm 558 O ring, 5x Flange, aeration, VX 5009 Allan head cap screw, M5x, DIN9, stainless Aeration rod, compl. To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

58 54 BM 00 EASY with Piston Pump Air relief Valve (Deaeration Valve) Fig. 6 Air relief valve (deaeration valve)

59 BM 00 EASY with Piston Pump 55 Item P/N Description Quantity Box Code Air relief valve, piston pump complete 598 Star grip, D6, dh8, NLM Expansion pin, Dx0, DIN Air relief rod, piston pump cpl Air relief rod, piston pump Allan head cap screw, M4x0, DIN9 A Drip plate, VX Drip tray, L0, VX To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

60 56 BM 00 EASY with Piston Pump Exhaust Hood The exhaust hood can be supplied as an accessory. When processing PUR a smooth melting plate is needed in addition Fig. 7 Exhaust hood

61 BM 00 EASY with Piston Pump 57 Item P/N Description Quantity Box Code Exhaust hood, complete Exhaust hood, complete Cross beam Washer, D6.4, DIN5 type B Allan head cap screw, M6x6, DIN9, stainless Allan head cap screw, M8x0, DIN9, stainless Washer, D8.4, DIN5 type B, stainless Allan head cap screw, M6x5, DIN9, stainless Clamp Clamp Clamp Hexagon nut, M8, DIN94, stainless Hexagon nut, M6, DIN Container, exhaust hood B,C,G,U X B,C,G,U W B,C,G,U X B,C,G,U W To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

62 58 BM 00 EASY with Piston Pump , 5, 9, 5 5 6, 8 4 5, 44, , 40, 4 4, 45, , 48 7, 0 Belüftung manuell 0, 9 4, 4 9, 4 0, 49, 50 9, 6, 7, 9, 0, Belüftung automatisch Status Maßstab P/N d 09/47/0 bme..00 FREIGEGEBEN 945 Datum Name : Zuschnittlg. 0 09//0 bme Gezeichnet gabriele.goralski Rohmat. P/N Allgemeintoleranzen 09//0 Gor letzte Aend bernhard.meyernach DIN ISO 768-m Werkstoff a 6/09/0 bme und DIN ISO 768-H Gesperrt Zust. Änd.Mittlg.Nr. Name Datum PNEUMATIK KOMPL.O.SCHRANK Version Ersatz für BM00-P Ersetzt durch Schutzvermerk nach DIN ISO 606 beachten! Blatt letzte Speicherung von / am: gabriele.goralski Dienstag,. Juli 00 07:0:4 A B C D E F G H J K L M d d a a d 4 c b A B C D E F G H J K L 945 7, c c c c d Pneumatic Compl., Palett Load Frame (Pneumatic Diagram) 8, 9 945_04 Fig. 8 neumatic complete (pneumatic diagram)

63 BM 00 EASY with Piston Pump 59 Item P/N Description Quantity Box Code Pneumatic P, compl. w/o cabinet W 0994 solenoid valve 5/ways 4V G/4 ÁÁÁÁÁ 4454 ÁÁÁÁ filter and control valve LFR-/4-D-MINI ÁÁÁÁÁ ÁÁÁÁÁ 65 ÁÁÁÁ pressure control valve 0,-0bar G/4 ÁÁÁÁÁ distributor G/4-4x FR-4-/4-C mounting bracket HFOE-D-MINI 6 ÁÁÁÁÁ ÁÁÁÁ air manifold G/4,G/8 ÁÁÁÁÁ 7 ÁÁÁÁÁ ÁÁÁÁ double nipple ag/4-ag/4 L NW6,5 ÁÁÁÁÁ fitting ig/4-ig/ screw plug G/4 DIN908 0 ÁÁÁÁÁ 0666 ÁÁÁÁ air manifold 6xG/4 ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ allan head cap screw M5x5 DIN9 SST ÁÁÁÁÁ 4867 plug-type thread-in ftg.-g-d08-r/ plug-type thread-in ftg.-w-d08-r/4-turn 5 ÁÁÁÁÁ 794 ÁÁÁÁ silencer R/4 ÁÁÁÁÁ 6 ÁÁÁÁÁ 4867 ÁÁÁÁ connection piece ag/4-ig/4 90 L5 NW6 ÁÁÁÁÁ 7 ÁÁÁÁÁ 474 ÁÁÁÁ T-piece xag/4 -xig/4 ÁÁÁÁÁ regulating valve G/ reducer ar/4-irp/8 L 0 ÁÁÁÁÁ 097 ÁÁÁÁ hose nozzle ar/8 Di6 SW ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ hose clamp D8- DIN07 ÁÁÁÁÁ plug-type thread-in ftg.-g-d06-m male air coupling ar/4 NW7, L 4 ÁÁÁÁÁ 4009 ÁÁÁÁ plug-type thread-in ftg.-w-d06-r/8-turn ÁÁÁÁÁ 5 ÁÁÁÁÁ ÁÁÁÁ plug-type thread fitting -Y-D06-D06-CONN ÁÁÁÁÁ 6 50 hollow screw single G/8 L7 ÁÁÁÁÁ fitting x ig/8 9 ÁÁÁÁÁ ÁÁÁÁ sealing ring 0x5x ÁÁÁÁÁ 4 0 ÁÁÁÁÁ 8900 ÁÁÁÁ air-operated hose D6,0 d4,0 PUR silver ÁÁÁÁÁ 00 mm air-operated hose D8,0 d5,7 PUR silver.000 mm ÁÁÁÁÁ 567 hose grey type:80-6,.500 mm ÁÁÁÁÁ ÁÁÁÁ plug-type thread-on ftg.-g-d08-g/ ÁÁÁÁÁ 4 ÁÁÁÁÁ 548 ÁÁÁÁ coil hose, blue /4 L=,5m ÁÁÁÁÁ 5 ÁÁÁÁÁ 44 ÁÁÁÁ plug-type thread-in ftg.-g-d-r/ ÁÁÁÁÁ plug-type thread-in ftg.-w-d-r/4-turn 6 ÁÁÁÁÁ air-operated hose D,0 d8,0 PUR silver 8 ÁÁÁÁÁ 400 ÁÁÁÁ safety valve 7,5bar /4 ÁÁÁÁÁ 9 ÁÁÁÁÁ 5566 ÁÁÁÁ sealing ring R/4 type:pdr-4 ÁÁÁÁÁ cable channel 8x9 LF mm ÁÁÁÁÁ blind rivet 4x0 large head 4 4 ÁÁÁÁÁ ÁÁÁÁ allan head cap screw M6x5 DIN9 SST ÁÁÁÁÁ 44 ÁÁÁÁÁ ÁÁÁÁ allan head cap screw M4x8 DIN9 SST ÁÁÁÁÁ allan head cap screw M4x0 DIN9 SST ÁÁÁÁÁ washer D4, DIN5 type A 7 48 ÁÁÁÁÁ 66 ÁÁÁÁ allan head cap screw M6x0 DIN9 SST ÁÁÁÁÁ 49 ÁÁÁÁÁ ÁÁÁÁ allan head cap screw M5x8 DIN9 SST ÁÁÁÁÁ washer D5, DIN5 type A ÁÁÁÁÁ hollow screw single G/4 L56 5 ÁÁÁÁÁ ÁÁÁÁ fitting G/4 xig/4 ÁÁÁÁÁ 5 ÁÁÁÁÁ ÁÁÁÁ plug-type thread-in ftg.-w-d08-r/4-turn ÁÁÁÁÁ 60 ÁÁÁÁÁ ÁÁÁÁ shim plate BM0/00 valve ÁÁÁÁÁ To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

64 60 BM 00 EASY with Piston Pump 8, 9 7, 8, 9, 4 0 4, d c 5 Belüftung manuell 9, 0, 5 40, 4 d d 4 6, 48 0, 4, 45, , a a 6 4, 4 9, 4 5, 44, 47 d d 7, Belüftung automatisch 4, 49, 50 d d 9, 6, 7, 9, 0, Status FREIGEGEBEN Maßstab P/N 0796 : Datum Name Zuschnittlg. 0 Gezeichnet gabriele.goralski Rohmat. P/N Allgemeintoleranzen letzte Aend bernhard.meyer nach DIN ISO 768-m Werkstoff und DIN ISO 768-H Gesperrt Zust. 09//0 Änd.Mittlg.Nr. bme. Name Datum PNEUMATIK KOMPL.O.SCHRANK Version Ersatz für BM Ersetzt durch gabriele.goralski letzte Speicherung von / am: Blatt Schutzvermerk nach DIN ISO 606 beachten! Dienstag,. Juli 00 08:4:45 A B C D E F G H J K L M e b 4 4 d a 5 5 d 6 6 d 7 7 b b d 8 8 d 9 9 e g f e d A B C D E F G H J K L 0796 g g 0//04 bme /0/04 bme /47/0 bme e g g f f e Pneumatic Compl., (Pneumatic Diagram) 0796_05 Fig. 9 neumatic complete (pneumatic diagram)

65 BM 00 EASY with Piston Pump 6 Item P/N Description Quantity Box Code Pneumatic, compl. w/o cabinet X ÁÁÁÁÁ 0994 ÁÁÁÁ solenoid valve 5/ways 4V G/4 ÁÁÁÁÁ ÁÁÁÁÁ 4454 ÁÁÁÁ filter and control valve LFR-/4-D-MINI ÁÁÁÁÁ ÁÁÁÁÁ 65 ÁÁÁÁ pressure control valve 0,-0bar G/4 ÁÁÁÁÁ distributor G/4-4x FR-4-/4-C mounting bracket HFOE-D-MINI air manifold G/4,G/8 7 ÁÁÁÁÁ ÁÁÁÁ hollow screw single G/4 L56 ÁÁÁÁÁ 8 ÁÁÁÁÁ ÁÁÁÁ fitting G/4 xig/4 ÁÁÁÁÁ 9 ÁÁÁÁÁ 4856 ÁÁÁÁ clamp DIN06-A 8x-W- ÁÁÁÁÁ plug-type thread fitting -G-D08-D08-BHD 5000 RO=8x L000 W.009 St5.4 zinc plated.500 mm ÁÁÁÁÁ ÁÁÁÁ plug-type thread fitting -T-D08-D08-CONN ÁÁÁÁÁ ÁÁÁÁÁ 4867 ÁÁÁÁ plug-type thread-in ftg.-g-d08-r/ ÁÁÁÁÁ 7 4 ÁÁÁÁÁ ÁÁÁÁ plug-type thread-in ftg.-w-d08-r/4-turn ÁÁÁÁÁ silencer R/4 ÁÁÁÁÁ connection piece ag/4-ig/4 90 L5 NW6 7 ÁÁÁÁÁ 474 ÁÁÁÁ T-piece xag/4 -xig/4 ÁÁÁÁÁ 8 ÁÁÁÁÁ 9469 ÁÁÁÁ regulating valve G/4 ÁÁÁÁÁ 9 ÁÁÁÁÁ 554 ÁÁÁÁ reducer ar/4-irp/8 L ÁÁÁÁÁ hose nozzle ar/8 Di6 SW ÁÁÁÁÁ hose clamp D8- DIN07 ÁÁÁÁÁ plug-type thread-in ftg.-g-d06-m ÁÁÁÁÁ 5564 ÁÁÁÁ male air coupling ar/4 NW7, L ÁÁÁÁÁ 4 ÁÁÁÁÁ 4009 ÁÁÁÁ plug-type thread-in ftg.-w-d06-r/8-turn ÁÁÁÁÁ 5 ÁÁÁÁÁ ÁÁÁÁ plug-type thread fitting -Y-D06-D06-CONN ÁÁÁÁÁ 6 50 hollow screw single G/8 L7 ÁÁÁÁÁ fitting x ig/8 9 ÁÁÁÁÁ ÁÁÁÁ sealing ring 0x5x ÁÁÁÁÁ 5 0 ÁÁÁÁÁ 8900 ÁÁÁÁ air-operated hose D6,0 d4,0 PUR silver ÁÁÁÁÁ 00 mm ÁÁÁÁÁ ÁÁÁÁ air-operated hose D8,0 d5,7 PUR silver ÁÁÁÁÁ.000 mm 567 hose grey type:80-6,.500 mm ÁÁÁÁÁ 4009 non-return restrictor valve GRLA-/4-B 4 ÁÁÁÁÁ 548 ÁÁÁÁ coil hose, blue /4 L=,5m ÁÁÁÁÁ 5 ÁÁÁÁÁ ÁÁÁÁ plug-type thread fitting -L-D08-D08 ÁÁÁÁÁ 8 ÁÁÁÁÁ 400 ÁÁÁÁ safety valve 7,5bar /4 ÁÁÁÁÁ sealing ring R/4 type:pdr-4 4 ÁÁÁÁÁ cable channel 8x9 LF mm ÁÁÁÁÁ blind rivet 4x0 large head 4 4 ÁÁÁÁÁ ÁÁÁÁ allan head cap screw M6x5 DIN9 SST ÁÁÁÁÁ 44 ÁÁÁÁÁ ÁÁÁÁ allan head cap screw M4x8 DIN9 SST ÁÁÁÁÁ 4 45 ÁÁÁÁÁ 5005 ÁÁÁÁ allan head cap screw M4x0 DIN9 SST ÁÁÁÁÁ washer D4, DIN5 type A 7 ÁÁÁÁÁ allan head cap screw M6x0 DIN9 SST 49 ÁÁÁÁÁ ÁÁÁÁ allan head cap screw M5x8 DIN9 SST ÁÁÁÁÁ 50 ÁÁÁÁÁ 5564 ÁÁÁÁ washer D5, DIN5 type A ÁÁÁÁÁ 5 ÁÁÁÁÁ 48 ÁÁÁÁ connection piece ag/4-ig/4 L NW7 ÁÁÁÁÁ allan head cap screw M5x0 DIN9 SST ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ shim plate BM0/00 valve 6 ÁÁÁÁÁ 497 ÁÁÁÁ screw plug G/4 DIN908 ÁÁÁÁÁ To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

66 6 BM 00 EASY with Piston Pump Indication Signs 5 max.7,5 bar 4 max. 0,5 bar max. 8,0 bar F Fig. 0 Indication signs

67 BM 00 EASY with Piston Pump 6 Item P/N Description Quantity Box Code Indication sign, BM pneumatic, complete 077 Sign, lifting O lowering, self adhesive 0700 Sign, two hand control, self adhesive 4770 Sign, max. 8,0 bar Sign, max. 0,5 bar Sign, max. 7,5 bar To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

68 64 BM 00 EASY with Piston Pump Cable Channel Fig. Cable channel

69 BM 00 EASY with Piston Pump 65 Item P/N Description Quantity Box Code 099 Cable channel, complete 0984 Pipe, 5x.5x80, double side, a=m5x Lock nut, metal, metric M5x Pipe, 5x.5x500, single side, a=m5x Pipe clamp, Di/ Threaded bolt, M8x Rubber socket, type:9m, ID=5, L= Pipe, 5x.5x Pipe clamp, Di40 To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered.

70 66 BM 00 EASY with Piston Pump Electric Complete (Electr. cabinet) Mounting Plate 5N4 5N R7 5N6 5N 4N6 4N N6 N N6 N N6 N 9N 8A 5F 4F F F F 9F 5F F F 76T 76T Fig. Electric compl. (electr. cabinet) mounting plate (part )

71 BM 00 EASY with Piston Pump 67 Item P/N Description Quantity Box Code F 4467 Main circuit breaker, 6 A / pole F 545 Circuit breaker, 0 A / pole R7 505 Varistor 5F 5444 Circuit breaker, 50 A / pole 5N 5484 Solid state relay, 50 A 5N Cooling body Cover 9F Circuit breaker, 0 A 9N 0796 Solidstate relay, 5 A F Circuit breaker, 0 A N 0796 Solid state relay, 5 A N6 F Circuit breaker, 0 A N 0796 Solid State Relay, 5 A 7 N6 F Circuit breaker, 0 A 6 4F 5F N/ N Solid state relay, 5 A 6 6 4N/ 4N6 5N/ 5N6 76T Power supply, 4 V DC / 50 W 76T Power supply, 4 V DC / 75 W 8A 488 Temperature control module (NI0), CS0 Fuse, A (refer to Kits) To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered. Refer to Notes in this section for item information. Beginning 05/005 the connection designation of all circuit breakers will be changed. New circuit breakers will be marked with X pole. See Fig. 7. Continued on next page

72 68 BM 00 EASY with Piston Pump Electric Complete (Electr. cabinet) Mounting Plate (contd.) XLWT XL9 XL8 XLP XLR XLD XLS XL0 XLWZ 0A 8B 8A 0K5 0K 6K6 XL XL K 0K 9A XL0 Fig. Electric complete (electr. cabinet) mounting plate (part )

73 BM 00 EASY with Piston Pump 69 Item P/N Description Quantity Box Code 8B 484 Reference temperature sensor, CS0 8A 488 Temperature control module, CS0 6 Fuse, A (refer to Kits) 9A 784 Central processing unit, CS0B, standard Fuse, 6. A (refer to Kits) Fuse, A (refer to Kits) Central processing unit, CS0B, PROFIBUS 0 P Fuse, 6. A (refer to Kits) Fuse, A (refer to Kits) 0A EASY module progr. two-handed operation 0K Two hand relay 4V DC ESR4-NZ- K 85 Relay MY4N-D/4V DC w/indicating lamp 6998 Relay socket 4-pole PYF-4A-E 699 Retaining clip f. Relay 6K Contactor DILMC65(RDC4) Slave contactor block DILM50-XHI 0K 85 Relay, 4 V DC 0K Relay socket 699 Retaining clip 9084 Termination plug, CS Ribbon Cable, 0 mm Ribbon Cable, 00 mm 9087 Ribbon Cable, 800 mm 8899 Ribbon Cable, 600 mm XLWT XLWZ Warning light kit compl. (P/N 78570) Week timer/clock kit (P/N 7970) To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered. Refer to Notes in this section for item information.

74 70 BM 00 EASY with Piston Pump Other Electrical Components E5 76K7 S S4 S5 T E7 95A5 95A 4H5 5B6 4S Q E4 9B7 9E 9E 50B6 Fig. 4 Other electrical components (part )

75 BM 00 EASY with Piston Pump 7 Item P/N Description Quantity Box Code E4 645 Fan, compl Filter element 4 E7 645 Fan, compl Filter element 4 Q Main switch, x 00 A T Transformator 400 V / 40 kva 4 5 5B6 067 RTD, platen sensor (refer to Heating Punch (Smooth) or Heating Punch (Finned, High Melt; Axial) ) 9B7 74 RTD, piston pump sensor (refer to Pump, 4: Complete or Pump, 4: Complete) 9E 9E 988 Heatingband (refer to Heat Protection and Heating Band) 76K Week timer/clock kit Accessory 95A 97 Controll panel, CS0, pump Fuse, A (refer to Kits) 95A5 484 Temperature control panel, CS0 Fuse, A (refer to Kits) Level switch, compl. S 467 Microswitch (refer to Device Heating Punch Inquiry) S4 467 Microswitch (refer to Device Heating Punch Inquiry) S5 467 Microswitch (refer to Device Heating Punch Inquiry) 467 Cover for microswitch 4H5 Indicator light, PROFIBUS 0 P Lamp holder front side Mounting adapter Led lamp white 4S Key lock switch, PROFIBUS 0 P Key lock switch Mounting adapter Contact block, NO Contact block, NC 50B6 599 Proximity switch ind., Mx, 0 0VDC (Refer to Device Drum Inserted) To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered. Refer to Notes in this section for item information. Continued on next page

76 7 BM 00 EASY with Piston Pump Other Electrical Components (contd.) 64H XS XS0 XS 0S5 5S 0S 6S 65Y5 65S4 6Y5 Fig. 5 Other electrical components (part )

77 BM 00 EASY with Piston Pump 7 Item P/N Description Quantity Box Code 0S Two handed control circuit 0S Push button Mounting adapter Contact block, NO Contact block, NC 5S Selector switch Mounting adapter Contact block, NO 7988 LED, green 6S4 796 Over temp thermostat, 50 C/00 F 6 L 799 Over temp thermostat, 77 C/50 F 6 M 797 Over temp thermostat, 0 C/450 F 6 H 64H Warning light kit compl. Accessory 6784 Indicator lamp, 4W, 4V, BA5D Indicator lamp, red 4008 Indicator lamp, green 4008 Indicator lamp, clear Indicator lamp, yellow Adaptor and cover 4484 Foot 6Y Solenoid valve, 4/ ways (refer to Installation Kit) A,B,F,G 65S4 077 Pressure switch (refer to Hose Connection) 65Y Solenoid, way, 4 V DC (refer to Pump, 4: Complete or Pump, 4: Complete) To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered. Refer to Notes in this section for item information. Continued on next page

78 74 BM 00 EASY with Piston Pump Other Electrical Components (contd.) XS0 XS key XS4 XS XS XS Fig. 6 Other electrical components (part )

79 BM 00 EASY with Piston Pump 75 Item P/N Description Quantity Box Code XS XS Plug, 90 degree angled XS0 Hose / Gun plug # 7 99 Socket housing Socket insert Conduit fitting Crimp contacts XS Hose / Gun plug # 7 99 Socket housing Socket insert Conduit fitting Crimp contacts XS Plug for add. temperature channels 6 XS 5506 Socket housing XS Socket insert Crimp contacts 4 key Key for control box To identify the configurable components/parts, the configuration code (box/code, located in the document index and on the ID plate) must be considered. Refer to Notes in this section for item information.

80 76 BM 00 EASY with Piston Pump Kits Item P/N Description Quantity Box Code Spare parts kit CS0 fuses Fuse, 6.A 5 Fuse, A 0 Circuit Breaker Connection Designation Beginning 05/005 the connection designation of all circuit breakers will be changed. New circuit breakers will be marked with X pole old new X pole :...: Fig. 7 Connection designition (Replacement of an old circuit breaker with a new one)