Tubeclamps Ltd. All rights reserved. TECHNICAL MANUAL
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2 Tulmps Lt. All rights rsrv. TECHNICAL MANUAL
3 FITTINGS SPECIFICATION EASY TO USE r Hot Dip Glvnis (to BS EN ISO 1461) Mlll s of us vry muh in min. No spil skills r rquir - no wling, no ning, no thring just hxgonl ky to tightn th st srws n you n join tuing togthr in mns tht of pplitions, ithr tmporry or prmnnt. CONTENTS Fittings Fittings Fittings Fittings Fittings Fittings Fittings Fittings Fittings Fittings DDA Hnriling for th Disl 15. DDA Hnriling for th Disl 16. DDA Instlltion Instrutions 17. Upright Constrution for Inlin Gurril 18. How to Clult Corrt Tu Lngth 19. Bs n Wll Plts, Wthr Flng, Gt TUBE SIZES TUBE DIA. Ø MM 26.9mm 33.7mm 42.4mm 48.3mm 60.3mm NOTE: Th lu tus shown in th rohur glvnis. Th min ovr photogrph n th on ov r of Gurnsy hrour suppli y stokist, Bougr n Hrry Limit, Vl Avnu, Vl, Gurnsy. uthoris 2 for ny rrors or omissions. Tulmps Limit rsrvs th right to ltr or withrw prouts without prior noti. Tulmps Limit pts no rsponsiilty for ny loss or mg rising from impropr us of it s prouts. No prt of this rohur my rprou in ny form without prior prmission in writing from Tulmps Limit Tulmps Lt. All rights rsrv Tulmps Lt. All rights rsrv 3
4 101 : SHORT TEE A101 : ADD ON SHORT TEE TYPE TUBE SIZE Ø Kg 101A B C D E Typilly us on stright n lvl gurril to onnt th upright to th top ril or th n or mi ril to TYPE TUBE SIZE Ø Kg A101C A101D ThAOnShortTllowsxisitingstruturstoxtnwithoutthnfornyismntling. 125 : 2 WAY ELBOW 126 : ANGLE CROSS UP TO 45 TYPE TUBE SIZE Ø Kg 125A B C D E Typilly us on stright n lvl gurril to onnt th top ril to th upright. Normlly us in us to rt 90 n. TYPE TUBE SIZE Ø Kg 126B C D /45 Typillyusongurrilforonntingthmiorlowrrilstothupright.Thuprightmustrmin FITTINGS STOCKED AS BLANKS, MACHINED TO ORDER TO THE ANGLE SPECIFIED BETWEEN 0 AND : LONG TEE TYPE TUBE SIZE Ø Kg 104A B C D E Typillyusonstrightnlvlgurriltoonntthuprighttothtopril.Tusnjoin 127 : ANGLE TEE UP TO 45 0/45 TYPE TUBE SIZE Ø Kg 127B C D Typilly us on gurril for onnting th top ril to th upright. Normlly us in onjuntion with FITTINGS STOCKED AS BLANKS, MACHINED TO ORDER TO THE ANGLE SPECIFIED BETWEEN 0 AND : 3 WAY THROUGH TYPE TUBE SIZE Ø Kg 116A B C D E Typilly us on stright n lvl gurril to onnt th mi rils to th upright t 90 ornr. 128 : 3 WAY 90 ELBOW TYPE TUBE SIZE Ø Kg 128A B C D E Typilly us on stright n lvl gurril to onnt th two top rils to th upright t 90 ornr 119 : 2 SOCKET CROSS TYPE TUBE SIZE Ø Kg 119A B C D E Typillyusonstrightnlvlgurriltoonntthmirilstothupright.Thuprightmust : ADJUSTABLE TEE 60 TYPE TUBE SIZE Ø Kg B C D Typilly us on stpr slops or stirs s t onntor with n ngl twn 30 & 60 with th uiling two ril gurril : VARIABLE ELBOW TYPE TUBE SIZE Ø Kg 124B C D Vril low for onnting two tus togthr t ngls twn 15 & 60 on gurrils or hnrils. 130 : ADJUSTABLE CROSS TYPE TUBE SIZE Ø Kg 130B C D Typilly us on stpr slops or stirs s n intrmit ross onntor with n ngl twn 30 & 30/ Tulmps Lt. All rights rsrv Tulmps Lt. All rights rsrv 5
5 131 : WALL FLANGE : RAILING BASE FLANGE TYPE TUBE SIZE Ø Kg 131A B C D E non-lo ring struturs suh s hirs, nhs, tls t. THIS FITTING IS NOT TO BE USED AS A BASE PLATE FOR GUARDRAIL OR IN LOAD BEARING APPLICATIONS. TYPE TUBE SIZE Ø Kg A B C D E with th s hols t 90 to th lin of th ril to giv mximum strngth. 138 : GATE EYE 140 : GATE HINGE TYPE TUBE SIZE Ø Kg 138A B C D gts us 147, 101 & 179 to onstrut th gt hing, for tils s rwing on pg 19. TYPE TUBE SIZE Ø Kg 140A B C D gts us 147, 101 & 179 to onstrut th gt hing, for tils s rwing on pg : PLASTIC END CAP TYPE TUBE SIZE Ø Kg 133A B C D E : RAILING HORIZONTAL SIDE SUPPORT TYPE TUBE SIZE Ø Kg 141B C D Th Riling Horizontl Si Support is sign to provi s for rilings n othr struturs tht n to llow th tu to pss through. suitl hsiv shoul us. For mtl ltrntiv us th : GROUND SOCKET 135 : CLAMP ON TEE 136 : METAL DRIVE IN PLUG TYPE TUBE SIZE Ø Kg 134B C D Typilly us s s plt for rmovl upright tht n rmov without lving ny ostrutions.thtuishlinplythstsrw.thstingholshoulminimum300mmx 300mm x 300mm. TYPE TUBE SIZE Ø Kg 135A B C D E Typilly us for ing to n xisting inlin strutur without hving to ismntl th originl strutur. MAXIMUM BOLT TORQUE 15N/M. Uss M10 stinls stl olt. TYPE TUBE SIZE Ø Kg 136A B C D E : BASE FLANGE & INTEGRATED TOEBOARD 143 : HANDRAIL BRACKET 144 : RAILING SIDE SUPPORT (VERTICAL) TYPE TUBE SIZE Ø Kg 142C D ThBsFlngwithIntgrtToorisilforgurrilingnlustringpplitionswhr thitionoftoororkikpltisrquir.thslottholsinthkpltllowforsiwys movmnts to s instlltion. TYPE TUBE SIZE Ø Kg 143A B C D gurril, or vn isply ors t xhiitions. THIS FITTING IS NOT TO BE USED AS A SOLITARY BASE PLATE FOR GUARDRAIL OR SIMILAR LOAD BEARING APPLICATIONS. TYPE TUBE SIZE Ø Kg 144B C D thik tu. For Plsti ltrntiv us Tulmps Lt. All rights rsrv Tulmps Lt. All rights rsrv 7
6 145 : OFFSET RAILING SIDE SUPPORT (HORIZONTAL) TYPE TUBE SIZE Ø Kg 145B : BASE FLANGE 0-11 TYPE TUBE SIZE Ø Kg 152C D Typilly us s struturl s for sloping gurril twn 0 n 11 nling th upright to rmin vrtil. 146 : SIDE PALM FIXING TYPE TUBE SIZE Ø Kg 146B C D : SHORT TEE TYPE TUBE SIZE Ø Kg 153C D Typilly us on shllow sloping gurril twn 0 n 11 to onnt th upright to th top ril or th 147 : INTERNAL SWIVEL TEE BASE THICKNESS 7MM TYPE TUBE SIZE Ø Kg 147B C D : ELBOW TYPE TUBE SIZE Ø Kg 154C D Typilly us on shllow sloping gurril twn 0 n 11 t th strt or n of run to onnt th 148 : SHORT SWIVEL TEE TYPE TUBE SIZE Ø Kg 148A B C D E Typilly us on lvl gurril to rt ornr t othr thn 90 with n upright. Crts ngls on 155 : LONG TEE TYPE TUBE SIZE Ø Kg 155C D Typilly us on shllow sloping gurril twn 0 n 11 to onnt th upright to th top ril. 149 : SLEEVE JOINT TYPE TUBE SIZE Ø Kg 149A B C D E : TWO SOCKET CROSS TYPE TUBE SIZE Ø Kg 156C D Typilly us on shllow sloping gurril twn 0 n 11 to onnt th mi or lowr rils to th upright.thuprightmustrminontinuouswiththrossrilsut.normllyusinonjuntionwithth Inlin xtrnl onntor for joining two tus togthr in run. For n inlin joint tht is th sm 150 : INTERNAL JOINT TYPE TUBE SIZE Ø Kg 150B C D Inlin intrnl onntor for joining two tus togthr. Only mium gug 3.2mm wll thik tu n us. Th 150 shoul nvr us s lo ring joint. Th 150 must us within 100mm of n upright. 158 : FOUR WAY CROSS TYPE TUBE SIZE Ø Kg 158A B C D E pss through th ntr with th ross rils joining t 90 to th upright Tulmps Lt. All rights rsrv Tulmps Lt. All rights rsrv 9
7 160 : CLAMP ON CROSSOVER typ tu siz Ø Kg 168M : 90 CORNER SWIVEL MALE SECTION typ tu siz Ø Kg 160A B C D E Typilly us for ing to n xisting offst strutur without th n for ny ismntling. 168AM BM CM DM Doul ml fitting with th onntion lugs t 90 to h othr. This fitting n lso us to rtin isply pnls t. in pl. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. 161 : 90 CROSSOVER typ tu siz Ø Kg 161A B C D E BC 33.7 / BD 33.7 / CD 42.4 / Typilly us for rking systms or offst gurril. Tus nnot join insi this fitting. 168 : 90 CORNER SWIVEL COMBINATION 168M typ tu siz Ø Kg 168A B C D A oul ornr swivl onntor typilly us for sloping gurril. This fitting omins 1 x 168M & 2 x. Th swivls n trvl pproximtly 85 from th horizontl in oth irtions. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. AN ENTIRE STRUCTURE SHOULD NOT BE BUILT USING ONLY SWIVEL FITTINGS, THIS WOULD BE UNSTABLE. A161 : ADD ON 90 CROSSOVER typ tu siz Ø Kg A161C A161D M : SWIVEL BASE SECTION typ tu siz Ø Kg 169CM N/A Non-struturl ml loting s, typilly us to rt swivl s. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. Th A On Short T llows itions to xisiting struturs without th n for ny ismntling. This fitting is sign to giv 90 gr offst rossovr joint. Th tus nnot join within this fitting. 165 : COMBINATION SOCKET typ tu siz Ø Kg 165A B C D E A omintion fitting typilly us for th onstrution of pllt rking or shlv rking systms. Tu nnot join insi this fitting. 169 : SWIVEL BASE 169M typ tu siz Ø Kg 169A B C D E Non-struturl ml loting swivl. This fitting omins 1 x 169M & 1 x. Th swivl n trvl pproximtly 85 from th horizontl in oth irtions. THIS FITTING IS NOT TO BE USED AS A BASE PLATE FOR GUARDRAIL. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. 167M : DOUBLE MALE SECTION OF SWIVEL typ tu siz Ø Kg 167AM BM CM DM EM Doul ml fitting with th onntion lugs t 180 to h othr. This fitting n lso us to rtin isply pnls t. in pl. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. 170 : MESH PANEL CLIP - SINGLE typ tu siz Ø Kg 170A B C D E A singl msh pnl lip. Typilly us for rtining wl msh pnls into gurril. To orrtly rtin th wl msh pnl in pl using this lip, th msh shoul frm with 8mm r. Not - Dimnsion C n inrs y up to 10mm. 167 : DOUBLE SWIVEL COMBINATION 167M typ tu siz Ø Kg 167A B C D E A oul inlin swivl onntor. Typilly us on sloping gurril. This fitting omins 1 x 167M & 2 x. Th swivls n trvl pproximtly 85 from th horizontl in oth irtions. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. AN ENTIRE STRUCTURE SHOULD NOT BE BUILT USING ONLY SWIVEL FITTINGS, THIS WOULD BE UNSTABLE. 171 : MESH PANEL CLIP DOUBLE typ tu siz Ø Kg 171A B C D E A oul msh pnl lip. Typilly us for rtining wl msh pnls into gurril. To orrtly rtin th wl msh pnl in pl using this lip, th msh shoul frm with 8mm r. Not - Dimnsion C n inrs y up to 10mm. 10 sls@tulmps.o.uk Tulmps Lt. All rights rsrv Tulmps Lt. All rights rsrv 11
8 173M : SINGLE MALE SECTION OF SWIVEL TYPE TUBE SIZE Ø Kg 184 : 45 TEE TYPE TUBE SIZE Ø Kg 173AM BM CM DM EM B C D Th 45 T is us s ring n strut omponnt for strngthning struturs. pl. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. : FEMALE SECTION OF SWIVEL TYPE TUBE SIZE Ø Kg 185 : 27½ EAVES FITTING TYPE TUBE SIZE Ø Kg 185D AF BF CF DF EF Typilly us for th vs n of roof systm in onjuntion with th : SINGLE SWIVEL COMBINATION IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. THIS FITTING TYPE TUBE SIZE Ø Kg 191 : 27½ RIDGE FITTING TYPE TUBE SIZE Ø Kg 191D M 173A B C D E Typilly us for th rig of roof systm in onjuntion with th : SIDE OUTLET TEE 179 : LOCKING COLLAR. Th swivls n trvl pproximtly 85 from th horizontl in oth irtions. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. AN ENTIRE STRUCTURE SHOULD NOT BE BUILT ONLY USING SWIVEL FITTINGS, THIS WOULD BE UNSTABLE. TYPE TUBE SIZE Ø Kg 176A B C D E Typilly us for onstruting mrkt stll or ply frm struturs. TYPE TUBE SIZE Ø Kg 179A B C D E : WEATHER SHIELD 199 : FIXING BRACKET 231 : EXTRA SET SCREWS 232 : HEXAGON KEY TYPE TUBE SIZE Ø Kg 192B C D to sl with suitl slnt. For instlltion tils s pg 19. TYPE TUBE SIZE Ø Kg 199B C D rill hol. 233 : DUAL RATCHET 182 : HOOK TYPE TUBE SIZE Ø Kg 182A B C D AChinHook.Thisisnotrommnsprmnnthinlotion,forprmnnthinlotionson TYPE 231A 231BC 231DE 1/4 BSP SHORT 1/4 BSP 3/8 BSP TYPE 232ABC 232DE 1/4 A/F 5/16 A/F TYPE 233ABC 233DE 1/4 A/F 5/16 A/F Propritryot,shrnstsrws.Thstsrws whn tightn to torqu of 39Nm, giv slip lo of 900kg to sfty ftor of 2. Hxgonl Alln Ky. This is th only tool rquir to tightn up stsrw. DulHRthtKy.Thrthtissuppliwithtwo rmovl hxgon hs to nl ll stsrws to tightn to th orrt torqu Tulmps Lt. All rights rsrv Tulmps Lt. All rights rsrv 13
9 UPRIGHT CONSTRUCTION FOR INLINE GUARDRAIL - SLOPING TUBE BENT TUBE BENT ADJUST ABLE VARIABL E ADJUST ABLE UPRIGHT CONSTRUCTION FOR INLINE GUARDRAIL - SLOPING 0-45 MACHINED TO 360 RO TAT ION REQUIRED ANGLE BOTTOM END POST 0-11 MID POST 0-11 TOP END POST LEVEL TO SLOPIN G LEVEL TO SLOPING USING 12 4 UPRIGHT CONSTRUCTION FOR INLINE GUARDRAIL - LEVEL to plug top of opn n in upright END POST MID POST DIVIDER CORNER POST 90 TO CORNER POST GUIDE TO GUARDRAIL BAY SIZES (DIMENSIONS ARE UPRIGHT CENTRES) TYPE SIZE SIZE B SIZE C SIZE D SIZE E O/D Wll in mm Dsign Lo N/m GUARDRAIL HEIGHT 900mm Dsign Lo N/m GUARDRAIL HEIGHT 1100mm Uprightwllthiknssissthhrt,rossrilsr3.2mmwllthiknsstu.Thovrsonthmximumprmisslningmomntofthtu. THE DIMENSIONS ABOVE ARE FOR GUIDANCE ONLY AND ARE NOT INTENDED TO BE USED AS AN AUTHORISED SPECIFICATION DIMENSION Tulmps Lt. All rights rsrv Tulmps Lt. All rights rsrv 17
10 HOW TO CALCULATE CORRECT TUBE LENGTH - LEVEL HOW TO CALCULATE CORRECT TUBE LENGTH - SLOPING, 0-11 SLOPE FITTINGS 154 CUTTING CHART SIZE x A 14 B 17 B 22 D 25 E f Upright 154, 155). Sutrt th rlvnt imnsion from th upright ing us. Cross ril n sutrt th rlvnt imnsion from th upright ntrs. Th upright ntrs must msur on th slop. CUTTING CHART DIMENSION f 35 HOW TO CALCULATE CORRECT TUBE LENGTH - SLOPING, 126 & 127 FITTINGS CUTTING DIMENSIONS FOR BASE AND WALL PLATES CORED HOLE INTO CONCRET E BASE FIXING x DIMENSION X B C D =w -2 x w DIMENSION X B C D x mm x 300mm x 300mm. 192 WEATHER FLANGE INSTALLATION PROCESS y z z 146 Slnt x 131 MIN 300m m w = TUBE DIA + 30m m x y z A 6-5 B C D Slnt HOW TO CALCULATE CORRECT TUBE LENGTH - SLOPING, & 130 FITTINGS 192 Asphl t y x x B y z x z C y z x D y z B C D x y z x y z x y z Con rt Rmov sphlt own to th on rt. Fix fitting to on rt Drss sphlt r oun fitting. Insrt upright n pply slnt s illustrt. TCG1/TCG2 SELF CLOSING FABRICATED GATE & TWO POSTS TCG1 - Lft hn gt TCG2 - Right hn gt Avill in 48.3mm tu only. Slm Plt ompltwithrurking p n slott hol. Pl 192 fitting on upright nsuring tht th slnt is rwn own with it. Sl top of 192 fitting to th upright. WIDE GATE HINGE MADE FROM FITTINGS GA TE UPRIGHT Tightn th stsrw on th 147 to th gt. Tightn th stsrw on th 101 to th 147. Tightn th stsrw on th 179 to th upright. Lv th stsrw on th 101 to th upright loos Tulmps Lt. All rights rsrv Tulmps Lt. All rights rsrv 19
hat channel purlins B SCREW PATTERNS: DOUBLE SCREW PATTERN ON UPPER AND LOWER ROOF PURLINS (FOR ROOF PANELS).
6.2.524.524.524.524.524.524.524.524.524.524.524.524.524.524.524 3.2 +3.920 +3.094 note: dimensions including sheet metal transparent polymer panels, glass fiber enforced roof metal panel +3.920 +3.094
26.9mm 33.7mm 42.4mm 48.3mm 60.3mm
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