26.9mm 33.7mm 42.4mm 48.3mm 60.3mm

Transcription

1 TECHNICAL MANUAL

2 FITTINGS SPECIFICATION re Hot Dip Glvnise (to BS EN ISO 1461) Mllele Iron fittings whih re supplie with proprietry orrosion resistnt setsrews tht re se hrene to seurely fix tues in position. EASY TO USE fittings re mnufture with simpliity n ese of use very muh in min. No speil skills re require - no weling, no ening, no threing just hexgonl key to tighten the set srews n you n join tuing together in mtter of seons. The omprehensive rnge of fittings n sizes mens tht fittings n e use in wie vriety of pplitions, either temporry or permnent. TUBE SIZES TUBE DIA. Ø MM 26.9mm 33.7mm 42.4mm 48.3mm 60.3mm NOTE: The lue tues shown in the rohure re for visul effet only, stnr tues re glvnise. 2 Whilst every effort hs een me to ensure the ury of the informtion ontine in this rohure, Tuelmps Limite nnot e hel responsile for ny errors or omissions. Tuelmps Limite reserves the right to lter or withrw prouts without prior notie. Tuelmps Limite epts no responsiilty for ny loss or mge rising from improper use of it s prouts. No prt of this rohure my e reproue in ny form without prior permission in writing from Tuelmps Limite Tuelmps Lt. All rights reserve.

3 101 : SHORT TEE A101 : ADD ON SHORT TEE TYPE TUBE SIZE e ø Kg 101A B C D E Typilly use on stright n level gurril to onnet the upright to the top ril or the en or mi ril to the upright. Tues nnot e joine insie 101; to join tues insie the fitting use 104. Normlly use in onjuntion with the 119 fitting when uiling two ril gurril. TYPE TUBE SIZE e ø Kg A101C A101D The A On Short Tee llows exisiting strutures to e extene without the nee for ny ismntling. The tue must not e joine within this fitting. 104 : LONG TEE 116 : 3 WAY THROUGH TYPE TUBE SIZE e ø Kg 104A B C D E Typilly use on stright n level gurril to onnet the upright to the top ril. Tues n e joine insie 104 fitting. Normlly use in onjuntion with the 119 fitting when uiling two ril gurril. TYPE TUBE SIZE e ø Kg 116A B C D E Typilly use on stright n level gurril to onnet the mi rils to the upright t 90 orner. Normlly use in onjuntion with the 128 fitting when uiling two ril gurril. A116LH : LEFT HAND LEVEL TO SLOPING DOWN SIDE OUTLET TEE (30 to 45 ) TYPE TUBE SIZE e ø Kg A116LHC A116LHD Left Hn Sie Outlet Tee Fitting use on stirses where the ngle hnges from level to sloping own the stirs. Ajustle etween 30 & 45. A116RH : RIGHT HAND LEVEL TO SLOPING DOWN SIDE OUTLET TEE (30 to 45 ) TYPE TUBE SIZE e ø Kg A116RHC A116RHD Right Hn Sie Outlet Tee Fitting use on stirses where the ngle hnges from level to sloping own the stirs. Ajustle etween 30 & Tuelmps Lt. All rights reserve 3

4 119 : 2 SOCKET CROSS TYPE TUBE SIZE e ø Kg 119A B C D E Typilly use on stright n level gurril to onnet the mi rils to the upright. The upright must remin ontinuous with the ross rils eing ut. Normlly use in onjuntion with the 104 fitting when uiling two ril gurril. 122 : ACUTE ANGLE ELBOW (30 to 45 ) TYPE TUBE SIZE e ø Kg 122C D Use when juntion etween sloping tue n n en post is require i.e. gurril on stirses etween 30 & 45. A122 : ACUTE ANGLE ELBOW (11 to 30 ) TYPE TUBE SIZE e ø Kg A122C A122D A122 is fitting for use s n lterntive to ening, or when juntion etween sloping tue n n en post is require. BC123 : SWIVEL ELBOW TYPE TUBE SIZE e ø Kg 202 BC123D Type BC123 fitting hs een esigne s vrile ngle in-line onnetion, justle through 202. WARNING!: An entire struture shoul not e onstrute from Type BC123 or ny other swivel fitting, s these woul not provie suffiient stility or rigiity in the struture ue to the free rottion of the fitting. 124 : VARIABLE ELBOW (15 to 60 ) TYPE TUBE SIZE e ø Kg 124B C D Vrile elow for onneting two tues together t ngles etween 15 & 60 on gurrils or hnrils. This fitting vois the nee to en tue. A124 : VARIABLE ELBOW (11 to 30 ) TYPE TUBE SIZE e ø Kg A124C A124D Vrile ngle elow for onneting tues together t ngles etween 11 & 30 on gurrils or hnrils. This fitting vois the nee to en tue. 4

5 125 : WAY ELBOW (90 ) 128 : 3 WAY ELBOW (90 ) TYPE TUBE SIZE e ø Kg 125A B C D E Typilly use on stright n level gurril to onnet the top ril to the upright. Normlly use in onjuntion with the 101 fitting when uiling n en post on two rill gurril. This fitting n lso e use to rete 90 en. TYPE TUBE SIZE e ø Kg 128A B C D E Typilly use on stright n level gurril to onnet the two top rils to the upright t 90 orner post. Normlly use in onjuntion with the 116 fitting when uiling two ril gurril. A128RH : RIGHT HAND LEVEL TO SLOPING DOWN SIDE OUTLET ELBOW (30 to 45 ) TYPE TUBE SIZE e ø Kg A128RHC A128RHD Right Hn Sie Outlet Tee Fitting use on stirses where the ngle hnges from level to sloping own the stirs. Ajustle etween 30 & 45. A128LH : LEFT HAND LEVEL TO SLOPING DOWN SIDE OUTLET TEE (30 to 45 ) TYPE TUBE SIZE e ø Kg A128LHC A128LHC Left Hn Sie Outlet Tee Fitting use on stirses where the ngle hnges from level to sloping own the stirs. Ajustle etween 30 & 45. : ADJUSTABLE TEE (30 to 60 ) TYPE TUBE SIZE e ø Kg B C D Typilly use on steeper slopes or stirs s tee onnetor with n ngle etween 30 & 60 with the upright remining vertil. Tue nnot e joine within the fitting. Normlly use in onjuntion with the 130 fitting. 130 : ADJUSTABLE CROSS (30 to 45 ) 30/45 TYPE TUBE SIZE e ø Kg 130B C D Typilly use on steeper slopes or stirs s n intermeite ross onnetor with n ngle etween 30 & 45 with the upright remining vertil. Normlly use in onjuntion with the fitting when uiling two ril gurril. The 130 fitting is not reommene for use s the top fitting on gurril Tuelmps Lt. All rights reserve 5

6 131 : WALL FLANGE TYPE TUBE SIZE e ø Kg 131A B C D E This fitting n e use for terminting ross rils to wlls et., it n lso e use s se plte for non-lo ering strutures suh s hirs, enhes, tles et. THIS FITTING IS NOT TO BE USED AS A BASE PLATE FOR GUARDRAIL OR IN LOAD BEARING APPLICATIONS. 132 : RAILING BASE FLANGE e TYPE TUBE SIZE e ø Kg 132A B C D E A struturl se plte for ll pplitions using vertil posts. For gurril the fitting shoul e positione with the se holes t 90 to the line of the ril to give mximum strength. 133 : PLASTIC END CAP TYPE TUBE SIZE e ø Kg 133A B C D E A plsti en p to sel the open en of tues. This fitting is fritionl fit only. For permnent fix, suitle hesive shoul e use. For metl lterntive use the : GROUND SOCKET TYPE TUBE SIZE e ø Kg 134B C D Typilly use s se plte for removle upright tht n e remove without leving ny ostrutions. The tue is hel in ple y the setsrew. The sting hole shoul e minimum 300mm x 300mm x 300mm. 135 : CLAMP ON TEE TYPE TUBE SIZE e ø Kg 135A B C D E Typilly use for ing to n existing inline struture without hving to ismntle the originl struture. MAXIMUM BOLT TORQUE 15N/M. Uses M10 stinles steel olt. 136 : METAL DRIVE IN PLUG TYPE TUBE SIZE e ø Kg 136A B C D E A metl rive in plug tht is iffiult to remove. Plese note this plug n only e use with 3.2mm wll thik tue. For Plsti lterntive use

7 138 : GATE EYE TYPE TUBE SIZE e ø Kg 138A B C D Femle setion of two-prt gte hinge, use in onjuntion with the 140 fitting. For hevy uty or wie gtes use 147, 101 & 179 to onstrut the gte hinge. 140 : GATE HINGE TYPE TUBE SIZE e ø Kg 140A B C D Mle setion of two-prt gte hinge, use in onjuntion with the 138 fitting. For hevy uty or wie gtes use 147, 101 & 179 to onstrut the gte hinge. 141 : RAILING HORIZONTAL SIDE SUPPORT TYPE TUBE SIZE e ø Kg 141B C D The Riling Horizontl Sie Support is esigne to provie se for rilings n other strutures tht nee sie mounte flush fixing plte. When use s seonry inline fixing the se nees to e reme out to llow the tue to pss through. 142 : BASE FLANGE & INTEGRATED TOEBOARD e TYPE TUBE SIZE e ø Kg 142C D The Bse Flnge with Integrte Toeor is iel for gurriling n lustring pplitions where the ition of toeor or kik plte is require. The slotte holes in the k plte llow for siewys movements to ese instlltion. 143 : HANDRAIL BRACKET TYPE TUBE SIZE e ø Kg 143A B C D e Typilly use for wll mounte hnriling, this fitting n lso e use to hol in ple kik plte on gurril, or even isply ors t exhiitions. THIS FITTING IS NOT TO BE USED AS A SOLITARY BASE PLATE FOR GUARDRAIL OR SIMILAR LOAD BEARING APPLICATIONS. 144 : RAILING SIDE SUPPORT (VERTICAL) e TYPE TUBE SIZE e ø Kg 144B C D Typilly use s n offset struturl sie plm fixing for either stright or sloping gurril. The tue is unle to pss through the stnr fitting, shoul this e require then the se must e reme out. Use in onjuntion with 143 when seonry inline se fixing is require Tuelmps Lt. All rights reserve 7

8 145 : OFFSET RAILING SIDE SUPPORT (HORIZONTAL) e TYPE TUBE SIZE e ø Kg 145B Typilly use s n offset non-struturl sie plm fixing for either stright or sloping gurril. The tue is unle to pss through the stnr fitting, shoul this e require then the se must e reme out. Use in onjuntion with 143 when seonry inline se fixing is require. 146 : SIDE PALM FIXING TYPE TUBE SIZE e ø Kg 146B C D Typilly use s struturl sie plm fixing for the upright on either stright or sloping gurril keeping the upright s lose s possile to the slope or stirs. When use s seonry inline fixing the se nees to e mhine to llow the tue to pss through n the ottom fixing hole then eomes reunnt. BASE THICKNESS 7MM e 147 : INTERNAL SWIVEL TEE TYPE TUBE SIZE e ø Kg 147B C D Typilly use for offset vrile ngle sloping gurril in onjuntion with 101 or 125 fitting. 148 : SHORT SWIVEL TEE TYPE TUBE SIZE e ø Kg 148A B C D E Typilly use on level gurril to rete orner t other thn 90 with n upright. Cretes ngles on pln etween 85 & 235. When using the 148 fitting the top of the tue nees to e lose using 133 en p. The 148 fittings re use in pirs. 149 : SLEEVE JOINT TYPE TUBE SIZE e ø Kg 149A B C D E Inline externl onnetor for joining two tues together in run. For n inline joint tht is the sme imeter s the tue, the 150 fitting shoul e use. Not reommene s struturl joint. 150 : INTERNAL JOINT TYPE TUBE SIZE e ø Kg 150B C D Inline internl onnetor for joining two tues together. Only meium guge 3.2mm wll thik tue n e use. The 150 shoul never e use s lo ering joint. The 150 must e use within 100mm of n upright. 8

9 151 : ANGLE BASE FLANGE (11 to 30) TYPE TUBE SIZE e ø Kg 151C D Similr to type 152, it is use to set the upright t n ngle etween 11º 30º. This fitting shoul only e sujete to light los whih nnot e positione t 90º to the pplie lo. For greter los or other tue sizes type 132 flnge shoul e use with the upright ent to the require ngle Ø inites the imeter of the fixing hole. A151 : ANGLE BASE FLANGE (30 to 45 ) TYPE TUBE SIZE e ø Kg A151C A151D Similr to type 151, it is use to set the upright t n ngle etween 30 & 45. This fitting shoul only e sujete to light los whih nnot e positione t 90 to the pplie lo. For greter lo use type 132 n en the upright. 152 : BASE FLANGE (0 to 11 ) TYPE TUBE SIZE e ø Kg 152C D Typilly use s struturl se for sloping gurril etween 0 n 11 enling the upright to remin vertil. e : SHORT TEE (0 to 11 ) 0-11 TYPE TUBE SIZE e ø Kg 153C D Typilly use on shllow sloping gurril etween 0 n 11 to onnet the upright to the top ril or the en or mi ril to the upright. Tues nnot e joine insie this fitting, to join tues use the 155. Normlly use in onjuntion with the 154 fitting. 154 : ELBOW (0 to 11 ) 0-11 TYPE TUBE SIZE e ø Kg 154C D Typilly use on shllow sloping gurril etween 0 n 11 t the strt or en of run to onnet the upright to the top ril. This fitting n e use t either the ottom or top of n inline. Normlly use in onjuntion with the 153 fitting : LONG TEE (0 to 11 ) TYPE TUBE SIZE e ø Kg 155C D Typilly use on shllow sloping gurril etween 0 n 11 to onnet the upright to the top ril. Tues n e joine insie this fitting. Normlly use in onjuntion with the 156 fitting Tuelmps Lt. All rights reserve 9

10 156 : TWO SOCKET CROSS (0 to 11 ) 0-11 TYPE TUBE SIZE e ø Kg 156C D Typilly use on shllow sloping gurril etween 0 n 11 to onnet the mi or lower rils to the upright. The upright must remin ontinuous with the ross rils ut. Normlly use in onjuntion with the 155 fitting. 158 : FOUR WAY CROSS TYPE TUBE SIZE e ø Kg 158A B C D E A Four Wy Cross for joining tues together in the entre of struture. The fitting llows the upright to pss through the entre with the ross rils joining t 90 to the upright. 160 : CLAMP ON CROSSOVER TYPE TUBE SIZE e ø Kg 160A B C D E Typilly use for ing to n existing offset struture without the nee for ny ismntling. 161 : CROSSOVER (90 ) TYPE TUBE SIZE e ø Kg 161A B C D E BC 33.7 / BD 33.7 / CD 42.4 / Typilly use for rking systems or offset gurril. Tues nnot e joine insie this fitting. A161 : ADD ON CROSSOVER (90 ) TYPE TUBE SIZE e ø Kg A161C A161D The A On Short Tee llows itions to exisiting strutures without the nee for ny ismntling. This fitting is esigne to give 90 egree offset rossover joint. The tues nnot e joine within this fitting. 165 : COMBINATION SOCKET TYPE TUBE SIZE e ø Kg 165A B C D E A omintion fitting typilly use for the onstrution of pllet rking or shelve rking systems. Tue nnot e joine insie this fitting. 10

11 167M : DOUBLE MALE SECTION OF SWIVEL TYPE TUBE SIZE e ø Kg 167A B C D E Doule mle fitting with the onnetion lugs t 180 to eh other. This fitting n lso e use to retin isply pnels et. in ple. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. 167 : DOUBLE SWIVEL COMBINATION 173F 167M 173F TYPE TUBE SIZE e ø Kg 167A B C D E A oule inline swivel onnetor. Typilly use on sloping gurril. This fitting omines 1 x 167M & 2 x 173F. The swivels n trvel pproximtely 85 from the horizontl in oth iretions. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. AN ENTIRE STRUCTURE SHOULD NOT BE BUILT USING ONLY SWIVEL FITTINGS, THIS WOULD BE UNSTABLE. 168M : CORNER SWIVEL MALE SECTION (90 ) TYPE TUBE SIZE e ø Kg 168AM BM CM DM Doule mle fitting with the onnetion lugs t 90 to eh other. This fitting n lso e use to retin isply pnels et. in ple. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. 168 : CORNER SWIVEL COMBINATION (90 ) 173F 173F 168M TYPE TUBE SIZE e ø Kg 168A B C D A oule orner swivel onnetor typilly use for sloping gurril. This fitting omines 1 x 168M & 2 x 173F. The swivels n trvel pproximtely 85 from the horizontl in oth iretions. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. AN ENTIRE STRUCTURE SHOULD NOT BE BUILT USING ONLY SWIVEL FITTINGS, THIS WOULD BE UNSTABLE. 169M : SWIVEL BASE SECTION e TYPE TUBE SIZE e Ø Kg 169M N/A Non-struturl mle loting se, typilly use to rete swivel se. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. 169 : SWIVEL BASE 173F 169M TYPE TUBE SIZE e ø Kg 169A B C D E Non-struturl mle loting swivel. This fitting omines 1 x 169M & 1 x 173F. The swivel n trvel pproximtely 85 from the horizontl in oth iretions. THIS FITTING IS NOT TO BE USED AS A BASE PLATE FOR GUARDRAIL. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS Tuelmps Lt. All rights reserve 11

12 170 : MESH PANEL CLIP - SINGLE TYPE TUBE SIZE e ø Kg 170A B C D E A single mesh pnel lip. Typilly use for retining wel mesh pnels into gurril. To orretly retin the wel mesh pnel in ple using this lip, the mesh shoul e frme with 8mm r. Note - Dimension C n e inrese y up to 10mm. All lips re supplie with stinless steel hexgonl he srew n nut. 171 : MESH PANEL CLIP - DOUBLE TYPE TUBE SIZE e ø Kg 171A B C D E A oule mesh pnel lip. Typilly use for retining wel mesh pnels into gurril. To orretly retin the wel mesh pnel in ple using this lip, the mesh shoul e frme with 8mm r. Note - Dimension C n e inrese y up to 10mm. All lips re supplie with stinless steel hexgonl he srew n nut. 173M : SINGLE MALE SECTION OF SWIVEL TYPE TUBE SIZE e ø Kg 173MA MB MC MD ME A single mle fitting with one onnetion lug. This fitting n lso e use to retin isply pnels et. in ple. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. 173F : FEMALE SECTION OF SWIVEL TYPE TUBE SIZE e ø Kg 173FA FB FC FD FE Femle setion use in onjuntion with the mle fittings (167M, 168M, 169M & 173M). THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. 173 : SINGLE SWIVEL COMBINATION 173M 173F TYPE TUBE SIZE e ø Kg 173A B C D E Single inline swivel onnetor. Typilly use on sloping gurril. This fitting omines 1 x 173M & 173F. The swivels n trvel pproximtely 85 from the horizontl in oth iretions. THIS FITTING IS NOT DESIGNED TO WITHSTAND LATERAL LOADINGS. AN ENTIRE STRUCTURE SHOULD NOT BE BUILT ONLY USING SWIVEL FITTINGS, THIS WOULD BE UNSTABLE. 176 : SIDE OUTLET TEE TYPE TUBE SIZE e ø Kg 176A B C D E Typilly use for onstruting mrket stll or ply frme strutures. 12

13 177: THREE SOCKET (11 to 30 ) TYPE TUBE SIZE e ø Kg 177C D º-29º This fitting is use on Sfety Riling with slopes etween 11º-30º n fixes the top ril to vertil intermeite upright. 178 : TWO SOCKET CROSS (11 to 30 ) TYPE TUBE SIZE e ø Kg 178C D º-29º This fitting is use on Sfety Riling with slopes etween 11º-30º n fixes the mi ril to vertil intermeite upright. 179 : LOCKING COLLAR TYPE TUBE SIZE e ø Kg 179A B C D E Typilly use s loking ollr or for proviing itionl strength to fittings on high lo strutures. 182 : HOOK TYPE TUBE SIZE e ø Kg 182A B C D A Chin Hook. This is not reommene s permnent hin lotion, for permnent hin lotions one en shoul e retine in ple using 173M fitting n fixe with nut n olt. 184 : TEE (45 ) TYPE TUBE SIZE e ø Kg 184B C D The 45 Tee is use s ring n strut omponent for strengthening strutures. 185 : EAVES FITTING (27½ ) 27.5 TYPE TUBE SIZE e ø Kg 185D Typilly use for the eves en of roof system in onjuntion with the : RIDGE FITTING (27½ ) TYPE TUBE SIZE e ø Kg 191D Typilly use for the rige of roof system in onjuntion with the Tuelmps Lt. All rights reserve 13

14 192 : WEATHER SHIELD TYPE TUBE SIZE e ø Kg 192B C D Typilly use for wether protetion roun 132 fitting on flt roof gurril system. This fitting nees to e sele with suitle selnt. For instlltion etils see pge : FIXING BRACKET TYPE TUBE SIZE e ø Kg 199B C D Typilly use for fixing pnels, isply ors or flooring to strutures. The fitting is supplie with pre-rille hole. 204 : LEVEL TO SLOPING DOWN TEE (30 to 45 ) TYPE TUBE SIZE e ø Kg 204C D Tee Fitting use on stirses where the ngle hnges from level to sloping own the stirs. Ajustle etween 30 & 45. A204 LEVEL TO SLOPING UP TEE (30 to 45 ) TYPE TUBE SIZE e ø Kg A204C A204D Tee Fitting use on stirses where the ngle hnges from level to sloping up the stirs. Ajustle etween 30 & : LEVEL TO SLOPING DOWN/UP CROSS (30 to 45 ) TYPE TUBE SIZE e ø Kg 219C D Use to form ross on hnrils where the mi ril hnges from either level to sloping own or level to sloping up the stirs. Ajustle etween 30 & : SINGLE SOCKET TEE (11 to 30 ) TYPE TUBE SIZE e ø Kg 229C D Typilly use on shllower slope or stirs s tee onnetor with n ngle etween 11 & 30 with the upright remining vertil

15 231 : EXTRA SET SCREWS 232 : HEXAGON KEY 233 : DUAL RATCHET TYPE 231ABC 231DE 1/4 BSP 3/8 BSP Proprietry ote, se hrene setsrews. The setsrews when tightene to torque of 39Nm, give slip lo of 900kg to sfety ftor of 2. TYPE 232ABC 1/4 A/F 232DE 5/16 A/F (AF - ross flt) Hexgonl Allen Key. This is the only tool require to tighten up setsrew. TYPE 233ABC 1/4 A/F 233DE 5/16 A/F (AF - ross flt) Dul Hee Rthet Key. The rthet is supplie with two removle hexgon hes to enle ll setsrews to e tightene to the orret torque. Hnriling for the isle The DDA rnge hs een esigne to meet the requirements li own in the Equlity At 2010 (Previously the Disility Disrimintion At) y proviing non-isrimintory hnril solution tht omplies with Prt M of the Builing Regultions 2004 n is smooth ontinuous hnril of 42.4mm imeter. DDA fittings re supplie Hot ip Glvnise s stnr. DDA fittings n e power ote mking them more visile n in ol tempertures power ote finish will give the impression of eing wrmer to touh. The Digrm Shows Typil DDA Rnge Instlltion DDA uprights re 48.4mm O/D tue. DDA rils re 42.4mm O/D tue with 3.2mm wll thikness. The DDA rnge onforms to the requirement for smooth ontinuous hnril etween 40-45mm O/D. When using DDA03 or DDA04 fittings the tue n e onnete using either self tpping srews or pop rivets. Uprights re 48.4mm O/D tue DDA rils re 42.4mm O/D tue The DDA Rnge Designe to stisfy the requirements of Prt M of the Builings Regultions Tuelmps Lt. All rights reserve 15

16 1 2 3 DDA-08, DDA01, DDA02, DDA07 4 DDA-08, DDA01, DDA04 5 DDA07, DDA-09, DDA07 6 DDA-06 DDA-03 DDA-07, DDA05 DDA01 : UPRIGHT CONNECTOR TYPE TUBE SIZE e ø Kg DDA Connetor for tthing the DDA04 intermeite rket or the DDA02 hnril onnetor to the 48.3mm o/ upright. DDA02 : HANDRAIL CONNECTOR TYPE TUBE SIZE e ø Kg DDA Connetor for tthing the en of the 42.4mm o/ hnril tue t 90 to the 48.3mm o/ upright. This rket is use in onjuntion with DDA01 n DDA07 DDA03 : WALL BRACKET 2 NO HOLES Ø 5.00 CSK C/L OF TUBE TYPE TUBE SIZE e ø Kg DDA Brket for supporting the 42.4mm o/ hnril tue to wll. The 42.4mm o/ tue is fixe to the DDA03 using either 2 x self tpping srews or 2 x pop rivets. e 3 NO HOLES Ø 6.50 CSK DDA04 : INTERMEDIATE BRACKET e C/L OF TUBE TYPE TUBE SIZE e ø Kg DDA Brket for supporting the top or mile ril tue t n upright in onjuntion with DDA01. The 42.4mm o/ tue is fixe to the DDA04 using either 2 x self tpping srews or 2 x pop rivets. 2 NO HOLES Ø 5.00 CSK 16

17 DDA05 : END RETURN e TYPE TUBE SIZE e ø Kg DDA Brket for terminting the 42.4mm o/ hnril tue k to wll. This rket is use in onjuntion with DDA07. 3 NO HOLES Ø 6.50 CSK DDA06 : BEND 90 TYPE TUBE SIZE e ø Kg DDA Expning elow for reting smooth 90 en in the 42.4mm o/ tue. DDA07 : INTERNAL CONNECTOR TYPE TUBE SIZE e Ø Kg DDA Expning internl onnetor for joining setions of 42.4mm o/ tue, or other DDA fittings s n when require. DDA08 : END CAP - PLASTIC TYPE TUBE SIZE e Ø Kg DDA mm o/ plsti en p for inserting into the open tue on the top of the upright. For permnent fix, suitle hesive shoul e use. DDA09 : ADJUSTABLE BEND TYPE TUBE SIZE e Ø Kg DDA Fitting for reting n justle en etween the horizontl n the vertil. 30 TO Tuelmps Lt. All rights reserve 17

18 UPRIGHT CONSTRUCTION FOR INLINE GUARDRAIL - SLOPING TUBE BENT TUBE BENT ADJUSTABLE VARIABLE ADJUSTABLE FOR DETAILS AND DIMENSIONS ON BASE FIXINGS, REFER TO PAGE 18. ADJUSTABLE ROTATION UPRIGHT CONSTRUCTION FOR INLINE GUARDRAIL - SLOPING BOTTOM END POST 0-11 MID POST 0-11 TOP END POST 0-11 FOR DETAILS AND DIMENSIONS ON BASE FIXINGS, REFER TO PAGE LEVEL TO SLOPING LEVEL TO SLOPING USING 124 UPRIGHT CONSTRUCTION FOR INLINE GUARDRAIL - LEVEL to plug top of open en in upright END POST MID POST DIVIDER FOR DETAILS AND DIMENSIONS ON BASE FIXINGS, REFER TO PAGE 18. CORNER POST 90 TO CORNER POST GUIDE TO GUARDRAIL BAY SIZES (DIMENSIONS ARE UPRIGHT CENTRES) TYPE SIZE SIZE B SIZE C SIZE D SIZE E O/D Wll in mm Design Lo N/m GUARDRAIL HEIGHT 900mm Design Lo N/m GUARDRAIL HEIGHT 1100mm Upright wll thikness is s the hrt, ross rils re 3.2mm wll thikness tue. The ove re se on the mximum permissle ening moment of the tue. THE DIMENSIONS ABOVE ARE FOR GUIDANCE ONLY AND ARE NOT INTENDED TO BE USED AS AN AUTHORISED SPECIFICATION DIMENSION. 18

19 HOW TO CALCULATE CORRECT TUBE LENGTH - LEVEL CUTTING CHART SIZE x A 14 B 17 B 22 D 25 E 30 FOR DETAILS AND DIMENSIONS ON BASE FIXINGS, REFER TO PAGE 18. HOW TO CALCULATE CORRECT TUBE LENGTH - SLOPING, 177 & 178 FITTINGS x DIMENSION X B C D DIMENSION X B C D =w-2x w BASE FIXING 132 FOR DETAILS AND DIMENSIONS ON BASE FIXINGS, REFER TO PAGE 18. HOW TO CALCULATE CORRECT TUBE LENGTH - SLOPING, & 130 FITTINGS y z x B C D x y z x y z x y z B C D x y z x y z x y z FOR DETAILS AND DIMENSIONS ON BASE FIXINGS, REFER TO PAGE Tuelmps Lt. All rights reserve 19

20 HOW TO CALCULATE CORRECT TUBE LENGTHS ON INCLINES USING 0 TO 11 SLOPE FITTINGS f e Upright Clulting the upright height -selet the top ril fitting (153, 154, 155). Sutrt the relevnt imension from the upright length. A or sutrt the imension for the groun fitting eing use. Cross ril Clulting the ross ril with - selet the fittings to e use n sutrt the relevnt imension from the upright entres. The upright entres must e mesure on the slope. CUTTING CHART DIMENSION e 28 f 35 HOW TO CALCULATE CORRECT TUBE CUTTING LENGTHS ON INCLINES USING TYPES A124, 151, 177, 178, A122 & 229 ON SLOPES BETWEEN 11 TO 30 x2 z1 z2 x1 A y z x x1 177 y A124 y C L y C L w 151 C L w C L w x Dimensions to e e/sutrte from upright height Sutrt imension x, x1, x2, y or y1 form upright entres (w). Plese note the upright entres must e mesure on the slope TYPE SIZE C D x x1 x2 y y1 x x1 x2 y y Sutrt/ imension z, z1 & z2 from the upright height TYPE SIZE C D z z1 z2 z z1 z

21 HOW TO CALCULATE CORRECT TUBE CUTTING LENGTHS USING TYPES 124, 130, A151, 277, 122 & ON SLOPES BETWEEN 30 TO 45 x2 z1 122 x1 z2 277 y 124 x z y1 x A151 C L y1 y2 130 A151 C L w y y2 A151 C L w Sutrt/ imension z, z1 & z2 from the upright height TYPE SIZE C D z z1 z2 z z1 z A151 C L w Sutrt imension x, x1,x2,y or y1 form upright entres (w). Plese note the upright entres must e mesure on the slope TYPE SIZE C D x x1 x2 y y1 x x1 x2 y y HOW TO CALCULATE CORRECT TUBE CUTTING LENGTHS USING TYPES A204, 204, 132 AND 219 ON SLOPES BETWEEN 30 TO 45 Sutrt imension x to etermine ril size on level x 204 TYPE SIZE C D x x C L A204 y y w C L y Dimensions to e sutrte from upright entres Plese note upright entres must e mesure on the slope TYPE SIZE C D y y Tuelmps Lt. All rights reserve 21

22 CUTTING DIMENSIONS FOR BASE AND WALL PLATES CORED HOLE INTO CONCRETE x y z 145 z 146 x 131 MIN 300mm w = TUBE DIA + 30mm x y z A 6-5 B C D Dimensions x n z sutrt from upright length. Dimension y e to upright length. Uprights st into onrete pokets must e flt on one en n the hole min 300mm x 300mm x 300mm. 192 WEATHER FLANGE INSTALLATION PROCESS Selnt Selnt Asphlt Conrete Remove sphlt own to the onrete. Fix 132 fitting to onrete. Dress sphlt roun 132 fitting. Insert upright n pply selnt s illustrte. Ple 192 fitting on upright ensuring tht the selnt is rwn own with it. Sel top of 192 fitting to the upright. SELF-CLOSING SAFETY GATES supplies inustril self-losing sfety gtes. The gtes re suitle for externl n internl pplitions, n n e retro-fitte to existing strutures. Our gtes re spring loe to utomtilly lose ehin the user, to provie sfe environment n overome the prolem of humn error. self-losing gtes provie sfe ess to emrte res within ftories, wrehouses n loing ys. inustril sfety gtes re omplint with the requirements of EN Prt 3: 2016 n EN The gtes hve een extensively teste to ensure totl reliility n orrosion resistne. self-losing sfety gtes re supplie 1m wie n 2 x 0.9m wie for lrger openings. The gtes re ville either hot ippe glvnise or power ote in sfety yellow n n e esily trimme to size on-site. Single n oule with gtes Esy to ssemle Performne teste for troule free opertion Fully justle for vrying withs 22

23 Applition Guielines RACKING AND GENERAL STRUCTURES Rking n generl strutures n e onstrute using fittings. Cre must e tken to ensure tht the tue size selete is equte for the los ntiipte. To help with the seletion of the orret tue, tle 1 provies the uniformly istriute los tht n e supporte etween upright posts, ssuming tht the lo is supporte y two tues. These los re lulte se on the mximum ening movement for the tue. Tle 2 provies the lo pity for single upright posts with vrious unsupporte lengths. These los re se on the ompression strength n ukling los of the irulr hollow setion (CHS) tue. NB. When esigning strutures re must e tken to ensure tht the lo on ny one gru srew oes not exee 900kg. For further help in using plese ontt our sles offie. Horizontl tues lo pity Uniformlly istriute lo in kg using two horizontl tues Tle 1 Spn (m) 26.9mm x mm x 3.2 TUBE Ø 42.4mm x mm x mm x Gre: BS EN (ISO 65) Vertil strut lo pity Vertil lo in kg per strut Tle 2 Length (m) 26.9mm x mm x 3.2 TUBE Ø 42.4mm x mm x mm x Gre: BS EN (ISO 65) Tuelmps Lt. All rights reserve 23

24 Tuelmps Limite Crley Business Prk Overen Ro Crley Heth West Milns B64 7DW Tel: +44 (0) Fx: +44 (0) Emil: We: Tuelmps Lt. All rights reserve. TC_TM_V2_8/17