COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL

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1 COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL

2 Tle of Contents Pge Commner 3000 Clssi Remote Control Mintenne n Replement Prts Disssemly Clening n Inspetion Assemly COMMANDER CLASSIC PANEL MOUNT REMOTE CONTROL R2

3 Commner 3000 Clssi Remote Control Mintenne n Replement Prts Pnel Mount Controls 1 - Hnle Cover Trim Swith A31 OB 3 - Trilering Swith MCM Only A Spring Throttle-Only Button Brss Loking Hex Bolt Control Hnle Srew Shift Relese Wsher (.188x.428) Srew (10-3 x.25) 12- Bezel Cover Flnge Bushing Lnyr Stop Swith ( MCM, OB) 15- Srew (.250x20x.750) Bezel A1 17- Retiner Wsher (.281x.734x.063) Nut (.281x.734x.0) Frition Srew Srew (.250x20x1.750) Lnyr Cor 15920A Woo Srew (3) R2 COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL

4 Disssemly 1. Remove ontrol hnle y first removing throttleonly utton. Ple the ontrol hnle in the throttle-only position. Push In on utton n ple ontrol hnle forwr. Throttle-only utton n now e remove. If utton nnot e remove with fingers, use smll srewriver n pry out gently. 3. Remove hnle n hnle ushing. Ple Control in Throttle-Only Position Before Attempting To Remove Button Bushing 4. Fee trim wires from ehin ezel n unplug t onnetor Hnle Assemly - Throttle-Only Button 2. Remove 11/16 retiner olt holing hnle to moule. - Wiring Hrness Connetor - Trim n Trilering Swith Wiring Connetor - Trim n Trilering Swith Wires Hnle Assemly - Retining Bolt COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL R2

5 5. Remove ezel over using smll srewriver n prying on either the top or ottom of ezel to pop ts out of the ezel nothes. 7. Remove ezel from ot pnel y removing srews n nuts s shown Bezel Cover - Cover T - Noth in Bezel - Bezel 6. Remove moule ssemly y loosening three.250x20x.750 hex srews fstening moule ssemly to ezel ssemly Srew.250x20x1.750 (3) - Wshers (3) - Nuts.250x20 (3) - Mounting Surfe 8. Remove lnyr swith y pushing up on lnyr retiner, lote on k of ezel. Lote wire onnetions for swith n unplug. This will e n eletril onnetion or solere onnetion x20x.750 Hex Srews - Bezel Lnyr Retiner - Bezel - Lnyr Swith R2 COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL

6 9. Remove frition set srew using 1/8 llen wrenh. 11. Remove phillip srew seuring hnle over to ontrol hnle. - Bezel - Frition Set Srew - 1/8 Allen Wrenh 10. Disssemle hnle y first removing phillip srew n wsher holing shift relese. Remove relese lever n spring. - Hnle Assemly - Srewriver - Phillip He Srew 12. Slie two omponents prt e - Phillip Srewriver - Hnle Assemly - Phillip Srew - Relese Lever e - Spring (Lote insie of Relese Lever) Control Hnle Cover - Control Hnle - Trim Swith COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL R2

7 13. Remove trim swith. If ontrol hs triler swith, this n e remove with trim swith. Assemly 1. Instll trim swith into hnle grip s shown. If ontrol hs triler swith, instll oth swithes into hnle grip. - Control Hnle Cover - Trim Swith 14. For moule isssemly, refer to Setion 13. Clening n Inspetion Clen ll omponents thoroughly n hek for wer or rekge. CAUTION Do not len eletril, non metlli, or omponents with els or stikers with ny solvent leners or mge to omponent my our Control Hnle Cover - Control Hnle - Trim Swith Route wires through hnle s shown. Slie ontrol hnle into hnle grip until grip sets ginst hnle ompletely. Instll srew to seure grip to hnle. CAUTION Moules with triler swith, e reful sliing two prts together. Triler wires th on hnle very esily R2 COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL

8 2. Divie trim wires over srew oss n route wires roun hnle shft s shown. 3. Instll lnyr swith y pling swith into ontrol ezel from the front sie. Push lnyr retiner over swith on the rer sie of ezel to hol swith into ple Instll spring into roun oss on top of re shift relese lever. Atth oth spring n lever to ontrol hnle y positioning shift lever spring over hnle grip srew. Push Up n In on shift lever until srew oss is lote into shift lever slot. Instll srew n wsher. - Lnyr Retiner - Bezel - Lnyr Swith 4. Instll frition set srew using 1/8 llen wrenh. Do not instll llen srew eyon flush with enter ore. The frition will e juste fter ontrol instlltion. e - Phillip He Srew - Hnle Assemly - Srewriver - Spring e - (Re) Shift Relese Lever Bezel - Frition Set Srew - 1/8 (3.1mm) Allen Wrenh COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL R2

9 5. Fee lnyr swith wires through mounting surfe hole n instll ezel to mounting surfe using three srews, torque to 100 l. in. (11.3 N m). 7. Instll the ezel over. Seure the ezel over y inserting the over ts into the nothes in the ezel Srew.250x20x1.750 (3) - Wshers (3) - Nuts.250x20 (3) - Mounting Surfe NOTE: If mounting hole hs not een instlle, refer to Instlltion n Opertions Guie for hole imensions n templtes. 6. Instll ontrol moule ssemly to ezel using three.250x20x.750 hex srews. Torque to 25 l. in Bezel Cover - Cover T - Noth in Bezel - Bezel 8. Route the trim swith n trilering swith les from the hnle ssemly thru the ezel opening s shown x20x.750 Hex Srews - Control Moule Assemly - Bezel If ontrol moule is not ssemle, refer to Moule Assemly in Setion 13. For shift n throttle le instlltion, refer to Instlltion n Opertor s Mnul ( ). - Bezel - Triler Swith - Trim n Triler Swith Les - Hnle R2 COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL

10 CAUTION Verify trim/triler wires re not pinhe when mounting remote ontrol moule to pnel of ot. Trim wires must e free to move with the remote ontrol hnle. 10. Instll the ushing into the Commner 3000 Clssi ezel. Line up the noth in the ezel with the retngulr protrusion in the ushing. CAUTION DO NOT st-strp or otherwise seure trim les within 12 in. (305 mm) of pnel exit. Allow suffiient slk in les to permit free movement of trim les through the full rnge of shift hnle motion. 9. Connet the trim n trilering swith wires to pproprite wiring hrness Wiring Hrness Connetor - Trim n Trilering Swith Wiring Connetor - Trim n Trilering Swith Wires Noth in Bezel - Retngulr Protrusion - Bushing WARNING The ontrol hnle 11/16 in. hex retining olt must e torque to 150 l. in. (17 N m). Filure to torque retining olt s speifie oul llow hnle to isengge with susequent loss of throttle/shift ontrol. If the remote ontrol hnle is remove n reinstlle for ny reson, ple Lotite 271 (otin lolly) on thres of retining olt n torque to 150 l. in. (17 N m). Exessive tightening torque my result in hnle shft filure. 11. Ple hnle ssemly onto the remote ontrol moule in the neutrl etent position n seure with 11/16 in. rss hex olt. Torque olt to 150 l. in. (17 N m). O - Hnle Assemly - Retining Bolt [Torque to 150 l. in. (17 N m)] O Lotite 271 (Otin Lolly) COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL R2

11 12. Instll Throttle-Only utton. 15. Use n llen wrenh to just the ontrol hnle tension to esire tension Hnle Assemly - Throttle-Only Button 13. Mke wiring onnetions for neutrl strt sfety swith, lnyr stop swith (if equippe) n trim swith (if equippe). Atth power trim hrness onnetor (if equippe). Refer to Eletril Connetions Setion Move the ontrol hnle forwr 45 egrees to expose the hnle tension justing srew. - 1/8 (3.1mm) Allen Wrenh - Control Hnle Tension Srew (Clokwise - Inrese) (Counterlokwise - Derese) Control Hnle - Tension Ajusting Srew R2 COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL

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