. Rohrweg 31 D Höxter Germany Page: 1 of 6 P.O. Box D Höxter Germany Date: 13/01/ :15
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1 Rohrweg 31 D Höxter Germany Page: 1 of 6 P.O. Box D Höxter Germany Date: 13/01/ :15 To: Unilever Our sign: Mr Pötzke Attn. of: Francesco Bellini, Nigel Strong Direct ext.: Francesco.Bellini@unilever.com m.poetzke@gronemeyer.org Nigel.Strong@unilever.com OFF doc TESS Project Our quotation N F /0 Dear Francesco Coming back to our today s telephone conversation, please find below our reorganized offer for the TESS cooling and transport system. The offer is in accordance with our latest layout No. ENG (already send to you) and your URS V1.0 dated the 18 th of October. The following information is taken into consideration: The system shall have a capacity of 1 x 500 Sticks/min (Phase 1). Product dimensions (length x width x height) are x 25 x 25 Amount of liquid will be max. 12 ml each stick Filler : 1 x Mespack Stick pack 10 lanes: Tempering with 80 ± 2 C for 2 min Cooling from 80 C down to 25 C (± 5 C) Estimated cooling time 12 min Following concept is being contemplated: The Sticks are treated as bulk Conveyor 1 elevates the sticks from the stick pack machine onto the belt of the spiral tempering system. Conveyor 3.1 is designed as a buffer for approx sticks. This enables us to buffer products from the line in case of any malfunction of the downstream equipment, without stopping stick pack and tempering system. Conveyor 3.2 is used as a pre-buffer. It leads the sticks from the buffer 3.1 onto the belt of the spiral cooling system. In case of buffering process it holds the overflow coming from 3.1. We wish to make the following offer: Conveying / Tempering / Cooling system for Stick packs consisting of: Pos. 1 1 Modular Belt Conveyor, elevating from floor level up to a height of approx mm long equipped with a modular plastic belt, 250 mm wide, Intralox Series 800 with flights of approx. 80 mm height, frame in stainless steel execution, incl. supports and guide rails as well as a gear unit, shaft mounted execution, manufactured by SEW, 230/400 V, 50 Hz, protective system IP 55,
2 Page 2 of 6 gear unit frequency converter driven. In Phase 1 only one Mespack-Filler is recognized. The design of the conveyor allows an elongation in order to integrate a second Mespack in Phase 2. In order to minimize loss of the filling temperature, the conveyor is covered with a top cover made of Makrolon. Pos. 2 1 GRONEMEYER SPIRAL tempering system Technical: Product: Tea sticks Dimensions of the product (L x W x H): x 25 x 25 mm Capacity: 500 sticks/ min (Phase 1) sticks/ min (Phase 2) Infeeding temperature: 80 C Discharging temperature: 80 C (average value of cross-section) Tempering duration: 2 min The system is consisting of: POS Spiral-System, single tower execution (WDK I) Technical data: Number of lines: 1 Clearance between the threads: 70 mm Usable chain length in the system: 32 m Width of the chain: 302 mm Infeeding height: 800 mm Discharging height: mm Infeeding/discharging area: 500 mm Frame in stainless steel version, drive by means of step-less adjustable drive units, brand and execution in accordance to the corresponding factory standard POS Insulating Hood made of isolating panels with Polyurethane HR-foam (40 kg/m²), elements internal and external covered with stainless steel sheet metal, incl. doors, windows with 2 layer security glass for better visibility Dimensions (L x W x H) approx.:3.500 x x mm POS Heating ventilator unit Execution: climate central in galvanized execution Integrated heat exchanger, electrically driven Air capacity approx m 3 /h Heating capacity: approx. 20 KW Air inlet temp. approx. 82 C Air outlet temp. approx. 80 C
3 Page 3 of 6 POS Pivotable chute, pneumatically driven, used to discharge products from the line, after being treated with wrong temperatures in the tempering system. Pos Modular Belt Conveyors buffer system, conveying from Spiral System 1 (tempering system) to the infeed section of the Spiral System 2 (cooling system), equipped with a Intralox modular plastic belt Type 800 Perforated flat top, further execution as mentioned below Pos. 1. In order to buffer sticks, Pos.3.1 is equipped with a side guide plate 350 mm high. For cooling purpose a 3-zone side channel blower system is installed underneath. Pos. 4 1 GRONEMEYER SPIRAL Flow Cooler Technical: Product: Tea sticks Dimensions of the product (L x W x H): x 25 x 25 mm Capacity: 500 sticks/ min (Phase 1) sticks/ min (Phase 2) Infeeding temperature: approx. 80 C Discharging temperature: 25 ± 5 C (average value of cross-section) Cooling duration: approx. 12 minutes The system is consisting of: POS Spiral-System, single tower execution (WDK I) Technical data: Number of lines: 1 Clearance between the threads: 70 mm Usable chain length in the system: 140 m Width of the chain: 301 mm Infeeding height: 800 mm Discharging height: mm Infeeding/discharging area: 500 mm Frame in stainless steel version, drive by means of step-less adjustable drive units, brand and execution in accordance to the corresponding factory standard POS Insulating Hood made of isolating panels with Polyurethane HR-foam (40 kg/m²), elements internal and external covered with stainless steel sheet metal, incl. doors, windows with 2 layer security glass for better visibility; Length approx.: Width approx.: Height approx.: mm mm mm POS Heat exchanger/ ventilator unit Execution: climate central in galvanized execution
4 Page 4 of 6 Integrated heat exchanger for freon use, aluminium fin system with stainless steel pipes Cooling capacity approx. 48,5 kw Air capacity approx m 3 /h Air inlet temp. approx. 2 C Air outlet temp. approx. 7 C POS Cooling Unit in air-cooled execution meant for outside installation, complete with weatherproof and winter regulation, integrated fully hermetic compressor, condenser, cooling agent receiver, command and regulation devices, etc., incl. internal cabling, also included is the supply of assembly material, piping is not included. Direct evaporation for cooling agent R 404 A Cooling capacity 48 kw at to +5 C / t A +32 C Sound level 50 db(a) in distance of 10 m Power consumption 25 kw at 400 V, 3 Ph, 50 Hz Length mm Deep mm Height mm Weight kg Pos Pivotable chute, pneumatically driven, used to discharge products from the line, in case of malfunctions of the downstream equipment. POS. 5 1 Control System for Conveyor/Cooler System, PLC Type Simatic S7-314C The control of the installation will be realized by means of an touch panel (MP ). On this 3.5 graphic panel all failures are indicated. Furthermore the operating panel is executed with 12 changing and 14 fixed control keys. System settings may be done by means of this panel by using a password. The temperatures of air-inlet and air-outlet as well as the system s temperature will be indicated continuously. The adjustment of the conveyor speed will be realized by means of frequency converters, type Movitrac. The leading value will be given by the PLC. The following parameter for the cooling technique may be adjusted at the operating panel: Adjustment of oscillating conveyors Switch off point temperature too low Switch off point temperature too high Room temperature System s deviation manual refeed Control consists of: 1 Switch board cabinet: dimensions 3,000 x x 500 mm (H x W x D) with mounting plate, case of stainless steel, Rittal Type AE 1 Main switch 63 A, Klöckner-Moeller
5 Page 5 of 6 1 Emergency-stop relay, Siemens 1 PLC control S DP, Siemens 1 Touch panel MP , Siemens 1 Power supply unit 230 V / 24 VDC 6 A, Block 3 Motor controls for conveyor drives with frequency converter, SEW 4 Motor controls for conveyor drives inside the cooler with frequency converter SEW Movidrive 2 Motor control for cooling fans with frequency converter, SEW Movitrac 1 Power output 230 V / 6 A for lighting 1 Prepared connection possibility for external start / stop of the plant 1 Release to the downstream plant div. Terminal blocks, Weidmüller div. Emergency-stop button, Klöckner-Moeller div. Safety switch for the doors, Schmersal div. Photo cells with reflector and connecting plug, Sick div. Inductive proximity switch and plug, Sick This offer includes the conception of the circuit diagrams with EPLAN and of the operating panel programs with ProTool in English/Italian as well as software development with STEP7 in English. WinCC flexible Visualization will be carried out in Italian. System integration in terms of signal exchange with Hastamat and Mespack including appropriate cabling is covered by this offer. Statistical functions are not required. Pos. 6 1 Spare part package, consisting of 2 gearboxes, several bearings and modular belts. (Value of ) Pos. 7 Training will take place during the commissioning period. An interpreter (English / Italian) will be allocated by UL SNG (as during former Mozart projects). Subject matters will be operation and maintenance in terms of mechanic and control. Prices for Conveyor / Tempering / Cooling System: System Equipment = Euro ,-- (Breakdown matched to part numbers of the above mentioned equipment cannot be provided because such execution is not existing in the price list) Equipment Discount NPI = 25 % (with a reduction of Euro ,--) Integrated Equipment = Euro ,-- (Tempering/Cooling hood/system) Control Panel Equipment = Euro ,-- Mechanical Installation = Euro ,-- Electrical Installation = Euro ,-- Commissioning = Euro ,-- Spare part package = Euro 5.000,-- Packaging/Transport = Euro ,-- (CIP Sanguinetto/IT) = Euro ,-- Total price with special project discount: , already paid for Pre- Design order)
6 Page 6 of 6 Total price for this project: ,00 Delivery: Terms and Conditions: - 11 th of May 2012 (ex works Gronemeyer/Hoexter) when ordered in week 2 of in line with former Unilever NPI Purchasing agreement between Unilever and Gronemeyer (E&T-LV / 81930/01, date ) - performance guarentee: conveyor / handling system 98 % tempering system 98 % cooling system 98 % Price base: The price is DAP Sanguinetto/Italy as per INCOTERMS, edition 2010; however packaging, assembly and commissioning are included. Accommodation, travelling time and flight costs for one assignment of assembly and one for commissioning are also covered by this price. Commissioning will last about 1 week, training will take place during this assignment. Terms of payment: 42,5 % when goods are ready for shipment 42,5 % on complete delivery and assembly ( but latest 8 weeks after delivery) 15 % after acceptance of performance test (but latest 8 weeks after end of assembly) All payments are due 60 days net after date of invoice Warranty: 24 months starting from date of delivery, wear out of wear parts is excluded Hoping this offer corresponds with your concept. We are looking forward to hearing from you. However if you should have any further questions or need more detailed information, please feel free to contact us immediately. Kind regards G RONEMEYER Maschinenfabrik GmbH & Co.
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