Belt Scales Table of Contents

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1 Belt Scales Table of Contents Master 311M Medium to Heavy Capacity Weigh Frame Master 221DB Medium to Heavy Capacity Belt Scale Master Medium to Heavy Capacity Weigh Frame Master 14X Medium to Heavy Capacity Weigh Frame Master Light Capacity Weigh Frame BCi Weigh Frames In-Motion Belt Scale System Belt Scale Integrator Belt Scale Accessories Belt Scale Application Visit ricelake.com/spanish to see all RLWS materials available in Spanish Product names, logos, brands, and other trademarks featured or referred to within this publication are the property of their respective trademark holders. 163

Master 311M Medium to Heavy Capacity Weigh Frame Specifications Conveyor Width: 20 in in to 50 in Capacity: 1,500 ton per hour Belt Speed: Maximum 400 feet per minute (2 m/s) Inclination: Maximum 12

2 Master 311M Medium to Heavy Capacity Weigh Frame Specifications Conveyor Width: 20 in in to 50 in Capacity: 1,500 ton per hour Belt Speed: Maximum 400 feet per minute (2 m/s) Inclination: Maximum 12 degrees Material: Powder coated mild steel Accuracy System: 1% Load Cell: RL1250: 50 kg, 100 kg, 250 kg Warranty One-year limited warranty Options Available Galvanized or stainless construction Standard Features Semi-modular weigh frame design Weigh frame without moving parts Fits standard conveyors Mounts with four bolts Requires weigh frame cutting for proper fit Minimum modifications to conveyor required PART # DESCRIPTION 311M belt scale weigh frame with 50 kg load cell 311M belt scale weigh frame with 100 kg load cell 311M belt scale weigh frame with 250 kg load cell EST. SHIP WEIGHT PRICE 125 lb $ lb lb Applications Mining, quarries, bulk material blending, process control applications and retrofit applications 164

Master 221DB Medium to Heavy Capacity Belt Scale Specifications Conveyor Width: 20 in to 72 in Capacity: 3,300 ton per hour Maximum Belt Speed: 800 feet per minute (4 m/s) Inclination: Maximum 25

3 Master 221DB Medium to Heavy Capacity Belt Scale Specifications Conveyor Width: 20 in to 72 in Capacity: 3,300 ton per hour Maximum Belt Speed: 800 feet per minute (4 m/s) Inclination: Maximum 25 degrees Material: Powder coated mild steel Accuracy System: 0.5-1% Load Cell: RLHBB: 50 kg, 100 kg, 200 kg Junction Box: JB4SS Warranty One-year limited warranty Options Available Galvanized or stainless construction Standard Features Weigh frame is mounted on outside of conveyor Minimum modifications to conveyor are required Service friendly Friction-free pivot supports Two support beams Fits standard conveyors mounts with four bolts per assembly Applications Medium/heavy capacity belt scale PART # DESCRIPTION EST. SHIP WEIGHT PRICE DB belt scale with 50 kg load cells 143 lb $2, DB belt scale with 100 kg load cells 143 lb 2, DB belt scale with 200 kg load cells 143 lb 2,

NEW Master 211 Medium to Heavy Capacity Weigh Frame Specifications Conveyor Width: 20 in to 80 in (500 mm to 2,000 mm) Capacity: 3,000 ton per hour Maximum Belt Speed: 800 feet per minute (4 m/s)

4 NEW Master 211 Medium to Heavy Capacity Weigh Frame Specifications Conveyor Width: 20 in to 80 in (500 mm to 2,000 mm) Capacity: 3,000 ton per hour Maximum Belt Speed: 800 feet per minute (4 m/s) Maximum Inclination: 25 degrees Material: Powder coated mild steel Accuracy System: 0.5 % Load Cell: RL20001 alloy steel, s-beam (capacity selected from application) Warranty One-year limited warranty Options Available 304/316 stainless steel Dual load cells Integrated static test weights Standard Features Friction fee pivot points One load cell carrier beam Fits standard conveyors Custom built for each application Applications Medium to heavy capacity belt scales Mining Agriculture PART # DESCRIPTION EST. SHIP WEIGHT PRICE Consult Master 211 Consult 166

NEW Master 14X Medium to Heavy Capacity Weigh Frame Specifications Conveyor Width: 20 in to 120 in (500 mm to 3,000 mm) Capacity: 20,000 ton per hour Belt Speed: 1,400 feet per minute (7 m/s)

5 NEW Master 14X Medium to Heavy Capacity Weigh Frame Specifications Conveyor Width: 20 in to 120 in (500 mm to 3,000 mm) Capacity: 20,000 ton per hour Belt Speed: 1,400 feet per minute (7 m/s) Inclination: 25 degrees Material: Powder coated mild steel Accuracy Guidelines: 0.25 % Load Cell: RL20001 alloy steel s-beam (capacity selected from application) Warranty One-year limited warranty Options Available 304 stainless steel 2, 3, or 4 weigh idlers Integrated static test weights Standard Features Custom built for each application Fits standard conveyors Multiple idler design Inner frame free, floating platform Applications Medium to heavy capacity belt scales Mining Aggregate High Accuracy PART # DESCRIPTION EST. SHIP WEIGHT PRICE Consult Master 142 Consult Consult Master 143 Consult Consult Master 144 Consult 167

NEW Master 421 Light Capacity Weigh Frame Specifications Conveyor Width: 12 in to 60 in (300 mm to 1,600 mm) Capacity: 30 ton per hour Belt Speed: 400 feet per minute (2 m/s) Inclination: 10 degrees

6 NEW Master 421 Light Capacity Weigh Frame Specifications Conveyor Width: 12 in to 60 in (300 mm to 1,600 mm) Capacity: 30 ton per hour Belt Speed: 400 feet per minute (2 m/s) Inclination: 10 degrees Material: Powder coated mild steel / 304 / 316 stainless steel Accuracy Systems: 0.5 % Load Cell: RLHBB single ended beam in 10, 20 or 50 kg capacities Warranty One-year limited warranty Standard Features Ideal for flat belt conveyors Roller supported on both sides by load cells Open design for easy cleaning Applications Light capacity belt scales Food production Light granular materials PART # DESCRIPTION EST. SHIP WEIGHT PRICE Consult 421 weigh frame $2,

BCi Weigh Frames Specifications: Conveyor Widths: 18 in to 72 in Capacity: Up to 10,000 ton per hour Belt Speed: Up to 1,200 feet per minute Accuracy Guidelines: Single-two idler system: 0.

System accuracy may vary depending on environmental influences. Note: Idler not included. Customer is responsible for mounting idler to weigh frame.

7 BCi Weigh Frames Specifications: Conveyor Widths: 18 in to 72 in Capacity: Up to 10,000 ton per hour Belt Speed: Up to 1,200 feet per minute Accuracy Guidelines: Single-two idler system: 0.5%-1% total error Three-four idler system: <0.5% total error System Accuracy: Guidelines assume clean belt with automatic tensioning system. Accuracy guidelines are typical. System accuracy may vary depending on environmental influences. Note: Idler not included. Customer is responsible for mounting idler to weigh frame. Applications Mining, quarries, bulk material blending, process control applications, utilities, truck/barge/rail loading and retrofit applications PART # DESCRIPTION ESTIMATED BELT WIDTH CAPACITY PRICE Mild Steel Weigh Frames in weigh frame 14 in 500 lb $1, in weigh frame 16 in 500 lb 1, in weigh frame 18 in 500 lb 1, in weigh frame 20 in 500 lb 1, in weigh frame 24 in 500 lb 1, in weigh frame 30 in 500 lb 1, in weigh frame 36 in 500 lb 1, in weigh frame 42 in 500 lb 1, in weigh frame 48 in 500 lb 1, in weigh frame 54 in 1,000 lb 1, in weigh frame 60 in 1,000 lb 1, in weigh frame 66 in 1,000 lb 1, Consult Light-capacity weigh frames 2, Stainless Steel Weigh Frames in weigh frame 14 in 500 lb 2, in weigh frame 16 in 500 lb 2, in weigh frame 18 in 500 lb 2, in weigh frame 20 in 500 lb 2, in weigh frame 24 in 500 lb 2, in weigh frame 30 in 500 lb 2, in weigh frame 36 in 500 lb 2, in weigh frame 42 in 500 lb 2, in weigh frame 48 in 500 lb 2, in weigh frame 54 in 500 lb 2, in weigh frame 60 in 500 lb 2, in weigh frame 66 in 500 lb 2, Consult Light-capacity weigh frames 3, Weigh Frame Accessories Shim, plastic 1/16 in thick Shim, plastic 1/8 in thick Shim, plastic 1/4 in thick Kit, shim 50 each 1/16 in, 1/8 in and 1/4 in thick Primer, light gray touch-up Paint, red touch-up Please complete the Belt Scale Application on page 173 to obtain a quote 169

8 BCi In-Motion Belt Scale System (0.62) TYP. A B=(A-2.82) A= 2.24 Note: Cables on drawings removed for clarity. Idler mounting hardware is not included in weigh frame, see idler mounting bolts above. 170

Belt Scale Integrator Specifications: 920i Integrator Power: Line Voltages: 115 or 230 VAC, Frequency: 50 or 60 Hz Power Consumption: 340 ma, maximum at 115 VAC (26 W) 240 ma at 230 VAC (26 W)

9 Belt Scale Integrator Specifications: 920i Integrator Power: Line Voltages: 115 or 230 VAC, Frequency: 50 or 60 Hz Power Consumption: 340 ma, maximum at 115 VAC (26 W) 240 ma at 230 VAC (26 W) Excitation Voltage: 10 ± VDC, 16 x 350 Ω or 32 x 700 Ω load cells per A/D card Analog Signal Input Range: -10 mv to +45 mv Analog Signal Sensitivity: 0.3 µv/graduation minimum at 7.5 Hz 1.0 µv/graduation typical at 120 Hz 4.0 µv/graduation typical at 960 Hz A/D sample rate: 7.5 to 960 Hz, software selectable Resolution: Internal Resolution: Eight million counts Weight Display Resolution: 9,999,999 System Linearity: ± 0.01% full scale Digital I/O: Six I/O channels on CPU board; optional 24-channel I/O expansion boards available Circuit Protection: RFI, EMI, ESD protection Serial Ports: Four ports on CPU board support up to 115,200 bps; optional dual-channel serial expansion boards available Port 1:...Full duplex RS-232 Port 2:...RS-232 with CTS/RTS; PS/2 keyboard interface via DB-9 connector Port 3:...Full duplex RS-232, 20 ma output Port 4:...Full duplex RS-232, 2-wire RS-485, 20 ma output Display: (W x H) 4.6 x 3.4 in (116 x 86 mm) 320 x 240 pixel VGA liquid crystal display (LCD) module with adjustable contrast Keyboard: 27-key membrane panel, tactile feel, PS/2 port for external keyboard connection Operating Temperature: 14 F to 104 F (-10 C to 40 C) Industrial: 14 F to 122 F (-10 C to 50 C) Dimensions: Universal: (W x H x D) 10.5 x 10.9 x 4.5 in (266 x 215 x 114 mm) Deep Universal: (W x H x D) x x 5.4 in (273 x 273 x 137 mm) Weight: Panel Mount Enclosure: 8.5 lb (3.9 kg) Deep Universal: 11 lb (5.0 kg) Rating/Material: NEMA Type 4X/IP66, stainless steel Warranty: Two-year limited warranty on integrator and load cells Approvals: CE marked; UL and C-UL listed (universal, deep and wall mount enclosure) Custom wall mount approved for 508A (optional) Panel mount UL recognized APPROVALS Standard Features 920i Integrator Large (W x H) 4.6 x 3.4 in 320 x 240 pixel backlit LCD graphical display NEMA Type 4X/IP66 stainless steel display enclosure Four bidirectional communication ports Rate and speed time displayed by the hour, minute or second Measurement displayed in feet or meters Unit of rate displayed in tons, pounds, kilograms, metric tons or long tons Digital I/O for totalizer Analog outputs optional Alarm outputs optional For added security, integrator has the ability to be password protected Optional communication protocol cards include ControlNet, Rockwell Automation s DeviceNet, Rockwell Automation s Remote I/O, Rockwell Automation s EtherNet IP, Profibus DP, 0-10 VAC or 4-20 ma analog output, Ethernet TCP/IP, Standard communication RS-232, RS-485, 20 ma current loop Built-in support for ticket printing PART # DESCRIPTION PRICE Integrators Belt scale integrator 115 VAC, deep enclosure 2, Belt scale integrator 230 VAC, deep enclosure 2, Belt scale integrator, panel mount 2, Belt scale integrator, wall mount 2, Belt scale integrator with UPS 115 VAC $2, Belt scale integrator with UPS 230 VAC 2, Belt scale integrator with deep enclosure, two slot expansion, EtherNet IP for A-B, 115 V 3, Belt scale integrator with deep enclosure, two slot expansion, EtherNet IP for A-B, 230 V 3, Belt scale integrator with deep enclosure, two slot expansion, analog output 2, Two-slot expansion board (wall mount) Two-slot expansion board (panel mount & deep universal) Ethernet TCP/IP, wireless LAN card B/G Ethernet IP (specifically for A-B PLC) Analog output: selectable 0-10V, 0-20 ma Please complete the Belt Scale Application on page 173 to obtain a firm quote See Indicators for additional 920i options 171

Belt Scale Accessories High-resolution Speed Sensor Magnetic Coupler Speed Wheel Speed

with automatic tensioning system. Accuracy guidelines are typical.

PART # DESCRIPTION ESTIMATED BELT WIDTH CAPACITY PRICE Speed Sensing 152626 500 PPR

00 152247 Magnetic coupler, use with 152626 325.

00 163319 Speed sensor, belt scale 600 PPR (encoder type) 895.

00 Idler Mounting Bolts (Set of Two) 126282 3 in angle iron base 80.

00 99709 30 lb weight 195.00 99696 3 in static weight mounting bracket (set of two) 395.

10 Belt Scale Accessories High-resolution Speed Sensor Magnetic Coupler Speed Wheel Speed Sensors and Specifications: System Accuracy: Guidelines assume clean belt with automatic tensioning system. Accuracy guidelines are typical. System accuracy may vary depending on environmental influences. PART # DESCRIPTION ESTIMATED BELT WIDTH CAPACITY PRICE Speed Sensing PPR high-resolution encoder kit, requires if magnetic coupling is required $1, Magnetic coupler, use with Speed sensor, belt scale 50 PPR (generator type) Speed sensor, belt scale 600 PPR (encoder type) Speed wheel assembly 10 PPR NPN Configuration Idler Mounting Bolts (Set of Two) in angle iron base in angle iron base Static Weights lb weight lb weight in static weight mounting bracket (set of two) in static weight mounting bracket (set of two) Speed Wheel Replacement Parts Sensor proximity Shoulder bolt Bushing, speed wheel Accessories Junction box, splice single cell Cable, load cell custom, 20 ft EL146HE Idler hardware not included with weigh frames 172

11 Belt Scale Application Company Prepared By Date Address City State/Zip/Country Phone Fax Application Notes: MATERIAL Material being measured Bulk Density (lbs/cu. ft) Corrosive state of material (choose one) o High o Moderate o Not Corrosive Feed Rate t/hr: min. max. Accuracy Required: +/- % Constant Feed Rate: o Yes o No CONVEYOR (Supply sketch where possible) o Sketch attached Application: o Inventory o Load out o Control o Blending Profile: o Horizontal o Incline/decline (deg) o Variable Incline (deg) o Curved Automatic tensioning apparatus: o Yes o No Access side: (looking in direction of belt travel) o Left o Right o Both Is area classified as an explosive environment? o Yes o No Does the current conveyor have scale grade idlers? o Yes o No Belt speed (ft/m per minute): min. max. Condition of belt? What type of splice does the belt have? Belt length: ft/m Belt width: in/cm Belt cleaning device: o Yes o No Idler diameter: in/cm Idler spacing: in/cm Tail pulley diameter: in/cm Trough angle: degrees Conveyor length: ft/m INTEGRATOR REQUIREMENTS Integrator type: o Deep universal o Panel mount o Wall mount Power available: o 115 V o 230 V o 9-36 VDC Communications: o AB remote I/O o Device net o Profibus-DP o Ethernet IP o Analog output o RS-232 (standard) o Ethernet TCP/IP o Control Net Remote Display Rate: o Yes o No Remote Display Totalizer: o Yes o No Speed sensor: o Speed wheel o Shaft encoder o Magnet o Printer: Model Rev. 8 9/13 Page 1 of 2

12 Belt Scale Application Rev. 8 9/13 Page 1 of 2

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