Centred disc butterfly valves with AMRING elastomer liner. DN 32 to 600 Allowable pressure PS 20 bar Design in accordance with EN 593 and ISO 10631

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1 Typ sris booklt /6-10 ISORIA 20 Cntrd disc buttrfly valvs with AMRING lastomr linr DN 32 to 600 Allowabl prssur PS 20 bar Dsign in accordanc with EN 593 and ISO Applications Flow shut--off or rgulation functions in all sctors of industry and nrgy. Working conditions Tmpratur: from --10 C minimum up to +80 C maximum. Th working tmpratur dpnds on th mdia and th natur of lastomr usd. Allowabl prssur (PS): 20 bar at room tmpratur. Matrials S pag 2. Dsign Smi lug typ body (Typ 2): DN 32 to 600 Full--lug typ body with raisd facs (Typ 4): DN 32 to 600 Flangd body with flat facs (Typ 5): DN 200 to 600 Possibl downstram dismantling and nd of lin for bodis Typs 2, 4 and 5. Fac--to--fac in accordanc with:iso 5752 sris 20 and EN sris 20. Connction standard dfind pag 9. Mounting plat mting th ISO 5211 standards. Marking in accordanc with EN 19. Valvs prfctly tight shut--off (no visibl lakag at th nakd y) in ithr flow dirction, in accordanc with th following standards: EN /lak lvl A and ISO 5208 catgory A. Body coatd with polyurthan paint, thicknss 80 µm, colour blu rf. RAL Discs: in sphroidal graphit cast iron coatd with poxy powdr paint, thicknss 80 µm, colour brown rf. RAL Th valvs mt th safty rquirmnts of th prssur Equipmnts Dirctiv 97/23/EC (PED) appndix I for fluids of th groups 1 and 2. Standard variants Pnumatic actuator ACTAIR / DYNACTAIR Elctric actuator ACTELEC Hydraulic actuator ACTO Limit switchs AMTROBOX Positionr AMTRONIC / SMARTRONIC ATEX vrsion in accordanc with 94/9/EC dirctiv Rmarks Actuator slction Oprating instructions Data to b supplid whn ordring ISORIA 20 sris valv in accordanc with typ sris booklt /6-10. Siz. Working conditions: Connction. Actuation. -- Natur of fluid, -- Prssur, -- Flow, -- Tmpratur.

2 Matrials Body KSB cod Typ 2 : Sphroidal graphit cast iron JS 1030 DN 32 to 600 3g Typ 4 : Sphroidal graphit cast iron JS 1025 DN 32 to 600 3l Stl DN 32 to Typ 5 : Sphroidal graphit cast iron JS 1030 DN 350 to 600 3g Stl DN 200 to Shafts KSB cod Stainlss stl (17 % Cr) DN 32 to Disc KSB cod Sphroidal graphit cast iron JS 1030 Stainlss stl / (18--12) Stainlss stl / (18--12), polishd Aluminium--bronz CC333G/C95800 AMRING linr E.P.D.M Hat E.P.D.M E.P.D.M drinking watr High contnt nitril Working prssur limits of AMRING linrs Allowabl prssur PS in bar DN NPS XA--XV--XC--K 32 to ¼ to from --10 Cupto+60 C from --10 Cupto+80 C from --10 Cupto +60 C from --5 Cupto+60 C 3g 6 6i 2 KSB cod XA XV XC K Vacuum limits DN NPS Linr mounting 32 to ¼ to to 600 8to24 Without sticking (standard) Without sticking (standard) With sticking (option) Minimum prssur (in absolut bar) 1, ( torr) Vacuum limits Maximum tmpratur XV Othr linrs 80 C 60 C 0,3 bar 80 C 60 C 1, ( torr) 80 C 60 C 2

3 Construction DN 32 to100 DN 125 and 150 DN 200 to Spar parts includd in th linr kit Spar parts includd in th disc kit Spar parts includd in th shaft kit To ordr spar parts in th kit, it is ncssary to valv codification mntionnd on th idntity plat. Itm Dsignation DN Matrials Typ 2 Sphroidal graphit cast iron 32 to 600 Sphroidal graphit cast iron Typ Body Carbon stl 350 to 600 Sphroidal graphit cast iron T to 600 Typ 5 Moldd stl 210 Shaft 200 to Oprating shaft 32 to 600 Stainlss stl or nickl alloy MONEL K 500 agd Plain baring 32 to 150 Actal 200 to 600 PTFE filld Plain baring 32 to 150 Actal 200 to 600 PTFE filld Plain baring 200 to 600 PTFE filld 411 Gaskt 32 to 100 Actal 200 to 600 Nitril 413 Linr 32 to 600 In accordanc with fluid 486 Ball 400 to 600 Stainlss stl 550 Disc 32 to 600 In accordanc with fluid 554 Washr 200 to 600 Nylon 561 Groovd nail 200 to 600 Stainlss stl 905 Ti rod 200 to 600 Stl 916 Plug 200 to 500 Polythyln 550 and 600 Polyamid 920 Nut 200 to 600 Stl Ky 550 and 600 Stl Ky 550 and 600 Stl 970 Idntity plat 32 to 600 Stainlss stl 3

4 DN 400 to 500 DN 550 and Spar parts includd in th linr kit Spar parts includd in th disc kit Spar parts includd in th shaft kit 4

5 Dimnsions Flat nd s machind in øz or s h4 h3 h1 1 h2 l1 2 mm Fac to fac Mounting plat ISO 5211 Flat shaft nd Squar shaft nd Disc clarnc DN NPS l1 h1 h2 n h4 s øz h3 s h ¼ F ½ F F ½ F F F F F F F F F F F F F F

6 Hydraulic charactristics Flow cofficint valv in fully opn position DN NPS Kvo Cvo Zta 32 1¼ , ½ , , ½ , , , , , , , , , , , , , ,33 ISORIA 20 Oprating torqus* Oprating torqus* (in Nm) DN NPS on lubricatd mdium on non lubricatd mdium 32 1 ¼ ½ ½ * Th safty cœfficint to dfin th adaptd actuator is includd in th torqu valu. 6

7 Manual control Th actuator slction for lubricatd mdium proposd in th tabl blow ar dfind for th maximum fluid vlocity mntiond. According to th working conditions and th hydraulic charactristics, uppr fluid vlocitis can b admittd, thrfor othr actuators slctions can b proposd: plas consult us. S, SR, SF and SFR handls S + SR handls l2 Max. fluid DN NPS l2 h2 S/SR vlocity (mm) (mm) (kg) S and SF handls: (m/s) Function for on or off 32 1 ¼ 164 positions 40 1 ½ ,5 h l2 (mm) SF+ SFR handls h2 (mm) SF/SFR (kg) 32 1 ¼ ½ SR and SFR handls: , , Function locking in 9 intrmdiat positions 65 2 ½ , , , SP handl SP handl on lubricatd mdium Max. l2 SP handl: fluid DN NPS l2 h2 Function locking in any vlocity SP (mm) (mm) position (m/s) (kg) 32 1 ¼ 209 h ½ , ½ 230 4, , SM handl h2 l2 SM handl: Function locking in any position DN NPS Max. fluid vlocity (m/s) SM handl on lubricatd mdium l2 (mm) h2 (mm) SM (kg) SM handl on non lubricatd mdium l2 (mm) h2 (mm) SM (kg) 32 1 ¼ ½ , , ½ , , , * ,3 * Important ffort to b xrtd, manual actuator rcommndd. 7

8 MR rducrs Max. On lubricatd mdium A B D C fluid vlocity Actuator A B C D ØE h2 MR DN NPS (m/s) (mm) (mm) (mm) (mm) (mm) (mm) (kg) 32 1 ¼ ½ h ½ MR , , MR , MR , MR , , MR ,0 ØE Max. On non lubricatd mdium A B D C fluid vlocity Actuator A B C D ØE h2 MR DN NPS (m/s) (mm) (mm) (mm) (mm) (mm) (mm) (kg) 32 1 ¼ ½ h ½ MR , , non lubri catd MR ,00 mdium Gas MR , MR , MR , ØE 8

9 Standard variants Elctric actuator ACTELEC Pnumatic actuator ACTAIR / DYNACTAIR Positionr AMTRONIC / SMARTRONIC Limit switchs AMTROBOX Hydraulic actuator ACTO Dck stand Valv nck xtnsion Chain whl Cardan joint 9

10 Connctions Th valvs can b fittd btwn all th connctions dfind hraftr (othr connctions on rqust). -- EN 1092 PN 16, 20 and ASME B16-5 cl MSSSP44cl.150 Smi -lug typ body - Typ 2 -- AWWA C207 cl. E -- AS 2129 tabl E ISORIA BS 10 tabl E -- JIS B2238 and B K and 20K Connction DN NPS EN 1092 ASME MSS JIS B2238--B2239 AWWA BS 10 AS 2129 B 16.5 SP 44 C 207 Tabl Tabl PN 16 PN 20 PN 25 cl. 150 cl K 20 K Tabl E E E 32 1 ¼ 40 1 ½ ½ Fitting allowd Downstram dismantling not allowd Full -lug typ body with raisd facs - Typ 4 Connction not dfind by this standard Insrt a washr btwn th nut and th rib of th valv Connction DN NPS EN 1092 ASME MSS JIS B2238--B2239 AWWA BS 10 AS 2129 B 16.5 SP 44 C 207 Tabl Tabl PN 16 PN 20 PN 25 cl. 150 cl K 20 K Tabl E E E 32 1 ¼ 40 1 ½ ½ Fitting allowd Fitting not allowd Connction not dfind by this standard 10

11 Flangd body with flat facs - Typ 5 Connction DN NPS EN 1092 ASME MSS JIS B2238--B2239 AWWA BS 10 AS 2129 B 16.5 SP 44 C 207 Tabl Tabl PN 16 PN 20 PN 25 cl. 150 cl K 20 K Tabl E E E Fitting allowd Downstram dismantling not allowd -- Fitting not allowd Connction not dfind by this standard End of lin and downstram dismantling Us as nd of lin and downstram dismantling of th standard valvs at room tmpratur for DN and th diffrntial prssur ( PS) dfind hraftr: Gas or liquids Liquids* hazardous** non hazardous** hazardous** non hazardous** All sizs: not authorizd Sizs 150: PS = 15 bar maxi Gratr sizs: on rqust Sizs 150: PS = 15 bar maxi Gratr sizs: on rqust All sizs: PS = 15 bar maxi * Liquids having a vapour prssur at th maximum allowabl tmpratur of not mor than 0,5 bar abov atmosphric prssur 1013 mbar. ** Fluids hazardous and not hazardous according to PED. NB: A valv fittd at th nd of a pip with a blind flang downstram is not to b considrd as an nd of pip srvic. Downstram dismantling End of lin mounting Dismantling phas: working succssivly on diamtrically opposit ti--rods. 11

12 Bolting and wight for smi -lug typ body - Typ 2 d1 d1 d1 Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis for smi lug and plain hols) L l1 f L=l1+2+2f : Min. lngth of ti--rods : Fac--to--fac of th valv : Flang thicknss (customr spcification) : Nut thicknss + ovrlngth of th ti--rod ØM f L l1 f A X B A=+X : Max. lngth of scrws : Max. implantation of scrws : Thradd lngth > A-- : Flang thicknss (customr spcification) A B X NB: W do not supply th bolting mm EN 1092 PN 16 EN 1092 PN 25 ASME B16--5 cl 150 JIS B2238--B K DN NPS d1 l1 Ti--rod* Scrw Ti--rod* Scrw Ti--rod* Scrw Ti--rod* Scrw kg ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** ØM f Qty X Qty** 32 1 ¼ M M / M , ½ M M / M , M M / M , ½ M M / M , M M / M , M M / M , M M / M , M M / M , M M / M , M M / M , M M / M , M M M30x , M M M30x , M M / M30x , M M / M30x , / M36x , M M / M36x ,0 * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac* 12

13 Bolting and wight for full -lug typ body with raisd facs - Typ 4 d1 d1 A X B A=+X : Max. lngth of scrws : Max. implantation of scrws : Thradd lngth > A-- : Flang thicknss (customr spcification) A B l1 X Th drawings ar not th corrct rprsntation of our manufactur (quantitis of full--lug hols) NB: W do not supply th bolting mm EN 1092 PN 16 EN 1092 PN 25 ASME B16--5 cl. 150 JIS B2238--B K DN NPS d1 l1 Ti--rod* Scrw Ti--rod* Scrw Ti--rod * Scrw Ti--rod * Scrw kg ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** ØM f Qty X Qty** 32 1 ¼ M M / M , ½ M M / M , M M / , ½ M / , M M / M , M M / M , M / , M / , M / , M / , M M / M , M M M30x , M M M30x , M M / M30x , M M / M30x , / M36x , M M / M36x ,0 * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac* 13

14 Bolting and wigth for flangd body with flat facs - Typ 5 f L l1 f B x A ØM d1 L l1 f L=l1+2+2f A= +X : Min. lngth of ti--rods A : Max. lngth of scrws : Fac--to--fac of th valv X : Max.implantation of scrws : Flang thicknss B : Thradd lngth > A-- (customr spcification) : Flang thicknss : Nut thicknss (customr spcification) + ovrlngth of th ti--rod d1 Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis for thadd and plain hols) NB: W do not supply th bolting mm DN NPS ød1 l1 EN 1092 PN 16 EN 1092 PN 25 ASME B16--5 class 150 MSSSP44class150 JIS B2238--B K Ti--rod * Scrw Ti--rod * Scrw Ti--rod * Scrw Ti--rod * Scrw ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** ØM f Qty X Qty** M M / M , M M / M , M M / M , M M M30x , M M M30x , M M / , M M / M30x , / , M M / M30x ,0 * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac* kg 14

15 Flanging dimnsions ISORIA 20 valvs ar dsignd for assmbly btwn any typ of flangs and connction standards currntly usd.th linr allows dirctly th tightnss concrning th flangs. It is ncssary to vrify th gnral compatibility of th connction by chcking against th dimnsions shown in th tabl blow. Th flanging dimnsions mntiond in this tabl ar th sam for all typs body. ø1 ø2a and ø3: diamtr on th supporting ara of th flang fac. ø2b: xtrnal diamtr of th butt--wld nds with lappd pip nd according to standards DIN 2642 and NFE mm Optimumdia. Max. dia. tolratd Min. dia. tolratd on fac of flang Min. dia. 10 mm from fac of flang Min. dia. 20 mm from fac of flang Min. dia. tolratd of shouldr of raisd fac flang DN NPS ø1 ø2a ø2b ø3 ø4 ø5 ø ¼ ½ ½ * Plas chck th body is wll cntrd btwn th ti--rods. NB: Dirct fitting on rubbr coatd flang and with dilatation joint is not authorizd. Plas, consult us. Rubbr coatd flang Dilatation joint 15

16 Product faturs - to our customrs bnfit DN 32 to 150 DN 200 to 600 Disc position indx Prsrvd xtrnal / intrnal tightnss whn th actuator is takn off Mounting plat according to ISO 5211 standard Baring in rinforcd PTFE on stl support Shaft passag tightnss Prfct tightnss at shaft passag obtaind by th comprssion of th linr collar on th disc sphrical Downstram/upstram tightnss Disc machind sphrical for nsuring a prfct tightnss downstram/upstram Driving shaft/disc without contact with th fluid, by splins or kys This laflt is not contractual and may b amndd without notic. Flangs tightnss Spcial dsign to obtain a total tightnss at flangs by comprssion Fac to fac of th body according to th standards ISO 5752 sris 20 and EN /6--10 KSB S.A.S 4, allé ds Barbannirs Gnnvillirs Cdx (Franc) Tél.: Fax:

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