Hydraulic Brakes and clutch on cars, vans, motorbikes etc work the same
|
|
- Stewart Douglas
- 5 years ago
- Views:
Transcription
1 bleed clutch or brake.txt USE DOT4 Brake/Clutch fluid CAUTION brake fluid is corrosive, wash off hands and rinse off any spills IMMEDIATELY with lots of clean water --- Brake fluid will strip paint if left. DO NOT ALLOW any water near the reservoir or new fluid YOU NEED 2 PEOPLE Hydraulic Brakes and clutch on cars, vans, motorbikes etc work the same Attach tube (pvc clear tube or rubber) to bleed nipple. Place free end of tube into container (jam jar) with enough fluid to ensure tube end is below surface remove reservoir lid top up reservoir 1) get person2 ( it needs 2 people) to slowly press pedal til it stops 2) slacken nipple WHILST PERSON2 IS PRESSING THE PEDAL 3) allow any air etc to come out WHILST person2 is holding the pedal down AT FULL TRAVEL 4) tighten nipple lightly 5) get person2 to allow pedal back up SLOWLY... it should return because of the spring ON THE PEDAL pulls it up 6) top up reservoir repeat 1 to 6 as many times as needed until air stops coming out into jar AND you have good pedal pressure AND pedal doesn't go too far down (use your judgement) tighten nipple fully remove tubing check level and replace reservoir lid carefully remove tube etc and dispose of sensibly Page 1
2 AR25.20-S-0070A Bleeding the clutch actuation ENGINE /978, /970 in MODEL 638 except CODE (G40) Automatic transmission 1 Expansion reservoir 3 Bleed valve N N Bleeding a Danger! Risk of poisoning from swallowing brake Store brake fluid in original container only. AS42.50-Z A fluid. Risk of injury resulting from brake fluid Wear protective clothing and eye protection. coming into contact with skin and eyes. i Notes on handling brake fluid All models AH42.50-P A 1 Unscrew cap of expansion reservoir (1) 2 Connect vent hose (arrow) to expansion i Observe notes on use supplied by reservoir (1) manufacturer. 3 Remove dust excluder and connect hose of brake fluid receptacle to bleed valve (3) k (pneumatic) k (electric) 4 At clutch slave cylinder, open bleed valve (3) i This procedure can be supported by until new brake fluid is discharged free of sharply depressing and then slightly bubbles at bleed valve releasing the clutch pedal every 2 to 3 seconds. *WH58.30-Z A *WH58.30-Z A 5 Close bleed valve (3) n *BA25.20-N A 6 Disconnect bleeder unit i Observe notes on use supplied by manufacturer. n *BA25.20-N C 7 Correct fluid level in expansion reservoir (1) *BF42.00-N A and attach cap g Inspecting 8 Check that clutch functions correctly 9 Test bleed valve (3) for leaks and attach dust excluder n Clutch mechanism Number Designation Engine / 970 BA25.20-N A Bleed screw to clutch slave cylinder Nm 16 n Clutch mechanism Number Designation Engine / 978 BA25.20-N C Bleed screw to clutch slave cylinder Nm 16 j Brake system Number Designation Model 638
3 BF42.00-N A Brake fluid TT brake circuit configuration Liter - X brake circuit configuration with ABS/ABD or ABS/ETS Liter Liter v0.4 v0.8 Specifications for service products Shee t BB00.40-P A Commercially available tools Number WH58.30-Z A WH58.30-Z A Designation Bleeder unit, pneumatic Bleeder unit, electric Copyright Daimler AG 11/8/11 G/06/08. This WIS printout will not be recorded by the update service. Page 2
4 BB00.40-P A Brake fluids (DOT 4 plus) For all vehicle models from Mercedes- Sheet Benz and smart The item number " " is decisive for release. The supplementary codes printed on the container (11th and 12th digits of number) essentially have logistic functions. This does not affect the product release. Product name MB brake fluid Customer, town/country Daimler AG, Stuttgart/Germany
5 AF25.20-S-4042AU Hydraulic clutch master cylinder leaking ENGINE 111 in MODEL 638.### ## up to ENGINE 601 in MODEL 638.### ## up to Damage code Cause Remedy Clutch master cylinder leakage at gasket 1 Remove/install/replace clutch master AR25.20-S-0100A tappet cylinder Parts ordering notes Part no. Designation Quantity Clutch master cylinder 1
6 AR83.25-S-1401A Removing and installing air inlet MODEL /1 /2 1 Distributor S S ed Removal, installation 1 Disconnect the hose which comes from the windscreen wiper tank from the distributor (1) 2 Unscrew the screws which secure it to the body (arrows) 3 Pull air duct forward until it unhooks from its mount 4 Reinstall in opposite order i Installation: The shock absorber obstructs installation of the air inlet.
7 AR25.20-S-0100A Removing and installing master cylinder MODEL 638 with ENGINE /950 /978 /980, /970, except CODE (G40) Automatic transmission Illustration shows LHD vehicle 1 Clip 2 Master cylinder 3 Supporting axle 4 Supply line (from fluid reservoir) 5 Clamp 6 Hydraulic line 7 Bolt 8 Pedal bracket 9 Clutch pedal 10 Stop Illustration shows RHD vehicle S Clip 2 Master cylinder 3 Supporting axle 4 Supply line 5 Clamp 6 Hydraulic line 7 Bolt 8 Pedal bracket 9 Clutch pedal 10 Stop S e d Removal, installation 1.1 Remove trim cover under dashboard i Model 638.2, LHD left-hand side, RHD right and left. 2 Remove clip (1) of master cylinder (2) from supporting axle (3) 3 Remove air inlet AR83.25-S-1401A a Danger! Risk of poisoning from swallowing brake Store brake fluid in original container only. AS42.50-Z A fluid. Risk of injury resulting from brake fluid Wear protective clothing and goggles. coming into contact with skin or eyes. p Notes on brake fluid All models AH42.50-P A 4 Detach brake fluid supply line (4) connected p Avoid any fouling resulting from *BF42.00-N A to brake fluid reservoir discharged brake fluid! Seal supply line (4) to prevent brake fluid from being discharged.
8 5 Remove clamp (5) of hydraulic line (6) from i Installation: Insert clamp (5) in master master cylinder (2) and then disconnect cylinder (2) and then connect hydraulic hydraulic line (6) line (6). 6 Unscrew bolts (7) of master cylinder (2) from n Engine /970 *BA25.20-N A pedal bracket (8) n Engine /950/978/980 *BA25.20-N C n Engine *BA25.20-N D 7 Pull out master cylinder (2) 8 Install in the reverse order g Inspecting 9 Check condition of lines and dust boots i Replace if necessary 10 Bleeding the clutch actuation AR25.20-S-0070A n Clutch mechanism Number Designation Engine / 970 BA25.20-N A Bolt securing clutch master cylinder to pedal Nm 7 bearing bracket n Clutch mechanism Number Designation Engine Engine / / BA25.20-N C Bolt securing clutch master cylinder to pedal bearing Nm 7 7 bracket n Clutch mechanism Number Designation Engine BA25.20-N D Clutch master cylinder to pedal bearing bracket Nm 7 j Brake system Number Designation Model 638 BF42.00-N A Brake fluid TT brake circuit configuration Liter - X brake circuit configuration with ABS/ABD or ABS/ETS Liter Liter v0.4 v0.8 Specifications for service products Shee t BB00.40-P A Copyright Daimler AG 11/8/11 G/06/08. This WIS printout will not be recorded by the update service. Page 2
9 AR25.20-S-0150A Removing and installing slave cylinder ENGINE /978, /970 in MODEL 638 except CODE (G40) Automatic transmission 1 Hydraulic line 2 Slave cylinder 3 Bolt Modification notes S Value changed to 20 Nm Value in BA25.20-N A changed for *BA25.20-N A engine /970 e Removing 1 Take off front left wheel AR40.10-S-1100A 2 Remove noise encapsulation panels AR94.30-S-5300A 3 Unclip hydraulic line (1) from holders a Danger! Risk of poisoning from swallowing brake Store brake fluid in original container only. AS42.50-Z A fluid. Risk of injury resulting from brake fluid Wear protective clothing and eye protection. coming into contact with skin or eyes. 4 Disconnect hydraulic line (1) from slave i Collect the brake fluid which flows out. cylinder (2) i Notes on brake fluid All models AH42.50-P A 5 Remove slave cylinder (2) and unscrew hydraulic line (1) d Installing 6 Screw hydraulic line (1) into slave cylinder n Engine /970 *BA25.20-N A (2) and install slave cylinder n Engine /978 *BA25.20-N C i Coat the threads of the bolts (3) with *BR00.45-Z A locking agent. 7 Screw hydraulic line (1) onto slave n Engine /970 *BA25.20-N A cylinder (2) n Engine /978 8 Clip hydraulic line (1) into holders p The hydraulic line (1) must not be twisted and must not chafe against other components. *BA25.20-N C 9 Bleed clutch actuation AR25.20-S-0070A g Checking 10 Perform function test n Clutch actuation Number Designation Engine / 970
10 BA25.20-N A Bolt, clutch slave cylinder to clutch housing Nm 20 BA25.20-N A Hydraulic line to clutch slave cylinder Nm 16 n Clutch actuation Number Designation Engine / 978 BA25.20-N C Bolt, clutch slave cylinder to transmission Nm 20 BA25.20-N C Hydraulic line to clutch slave cylinder Nm 16 Repair materials Number Designation Order number BR00.45-Z A Quick glue A Copyright Daimler AG 11/8/11 G/06/08. This WIS printout will not be recorded by the update service. Page 2
Shown on engine 904.9
AR01.30-W-5800A Remove/install cylinder head 22.11.06 ENGINE 904.9 in MODEL 374, 375, 673, 674, 676, 958, 970, 972, 975, 976 ENGINE 906.9 in MODEL 374, 958, 970, 972, 974, 975, 976 ENGINE 906.9 in MODEL
More informationAR26.10-P-0020CW Remove/install transmission TRANSMISSION in MODEL 204, 207
AR26.10-P-0020CW Remove/install transmission 9.3.10 Shown on model 204 4 Rear engine crossmember 20 Propeller shaft 1 Transmission 5 Rear engine mount 20V Flex disk 2 Diesel particulate filter unit bracket
More informationAR33.30-P-0525GZ Remove/install front axle gear MODEL 164
AR33.30-P-0525GZ Remove/install front axle gear 25.7.07 MODEL 164 Overview of AIRmatic suspension, shown on model 164.175 with AIRmatic (air suspension with level adjustment and 1 Right collar nut on front
More informationAR20.00-P-1142HA Drain/pour in coolant
R20.00-P-1142H Drain/pour in coolant 20.10.15 Engine 112 in model 129, 202, 208, 210, 211.061/065/080/082/261/265/280/282, 220, Engine 112 in model 163 Engine 113 in model 163 Shown on MODEL 202 1 Coolant
More informationShown on model Bolts 6 Oil lines 5 Screw 7 Adjusting screw Shown on model 209
AR46.20-P-0003Q Replace bottom radial shaft sealing ring on control head 4.5.07 MODEL 203, 209 except CODE (213) Speed-sensitive power steering MODEL 215, 220 Shown on model 209 1 Clamps 2 Bellows 3 Inner
More information1 of 27 7/21/2015 3:33 PM
1 of 27 7/21/2015 3:33 PM WM 489819 Removing and installing hydraulic pump - as of model year 2009 Tools Technical values Information 2 of 27 7/21/2015 3:33 PM Overview of hydraulic pump Preliminary work
More information4 Connecting cable 6 Central mounting screws 7 Bolts 5 Ground line
AR68.10-P-1000GM Remove/install instrument panel 22.3.07 MODEL 463.243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /309 /322 /323 /332 /333 /340 /341 31 Single-fuse holder for electronic ignition
More informationConversion to AMG sports chassis Model
Installation Instructions Conversion to AMG sports chassis Model 201 32.01 Excluding vehicles with level control system on the rear axle and 201.034/035/036. Towing equipment not permissible as special
More informationALLDATA Online Saturn L200 L4-2.2L VIN F - Base Brake Bleeding. Base Brake Bleeding
Page 1 of 9 Base Brake Bleeding BASE BRAKE BLEEDING TOOLS REQUIRED J-439l5 Brake Bleed Adapter J29532 Pressure Bleeder MANUAL BLEEDING NOTICE: Brake fluid is corrosive to painted surfaces. Take care not
More informationAR01.30-P-5800PK Remove/install cylinder head
Page 1 of 10 AR01.30-P-5800PK Remove/install cylinder head 7.6.00 ENGINE 111.955 in MODEL 203.045 /245 /745 P01.30-2081-09 1 Air filter housing 2 Air recirculation flap actuator 3 Top engine trim panels
More informationM-7512-A Mustang Clutch Fluid Line
Please visit www. performanceparts.ford.com for the most current instruction and warranty information. PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO
More informationINSTRUCTIONS FOR: VACUUM TESTER AND BRAKE BLEEDING KIT
INSTRUCTIONS FOR: VACUUM TESTER AND BRAKE BLEEDING KIT MODEL: VS402 Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
More informationRisk of death caused by vehicle slipping or Align vehicle between the columns of the AS00.00-Z A
--- AR20.10-P-1271B Remove/install coolant pump 28.11.05 ENGINE 112.945 in MODELS 463.209 /232 /233 /244 /245 /250 ENGINE 112 in MODELS 129, 163, 170, 202, 203, 208, 209, 210, 220 ENGINE 113.962 in MODELS
More informationAP35.00-P-3501CMG Rear axle - oil change
P35.00-P-3501CMG Rear axle - oil change 24.04.2017 Model 172, 205, 212, 213, 218, 219, 231 with code 471 (Manual locking differential) Model 204 with code 471 (Manual locking differential) except code
More informationILLUSTRATION ILLUSTRATION
ILLUSTRATION ILLUSTRATION REMOVAL 1. DISABLE BRAKE CONTROL (a) Wait at least 2 minutes after the power switch off. When the brake pedal is depressed or the door courtesy switch is turned on even if the
More informationBrake master cylinder with 25.4 mm (0.999 in.) diameter piston and brake servo, component summary
Page 1 of 11 47-41 Brake master cylinder with 25.4 mm (0.999 in.) diameter piston and brake servo, component summary Note: Brake master cylinders can no longer be disassembled, i.e. there is no provision
More informationREMOVAL AND INSTALLATION
308-02B-1 REMOVAL AND INSTALLATION 308-02B-1 Clutch Master Cylinder Material Item Brake Fluid (DOT 3) Specification ESA-M6C25-A Removal WARNING: Brake fluid contains polyglycol ethers and polyglycols.
More informationMOTORVAC. BrakeVac-II. MODEL NUMBER Brake Fluid Service System. Operator Manual MotorVac
MOTORVAC BrakeVac-II MODEL NUMBER 500-800 Brake Fluid Service System Operator Manual Why should the Brake system be Flushed? Brake fluid is hygroscopic meaning it can absorb moisture from the air resulting
More information1999 Toyota RAV BRAKES Disc & Drum - Trucks & Vans
DESCRIPTION & OPERATION 1999-2000 BRAKES Disc & Drum - Trucks & Vans WARNING: For warnings and procedures regarding vehicles equipped with Anti-Lock Brake Systems (ABS), see appropriate ANTI-LOCK article.
More informationOriginal Language Version VS4021 Issue: 1-08/06/12
1. safety instructions Keep this product in good working order and condition, take immediate action to repair or replace damaged parts. Use approved parts only. Unapproved parts will invalidate the warranty.
More informationRemoving and installing timing case cover. A. Engine
01-2100 Removing and installing timing case cover Operation no. of operation texts and work units or standard texts and flat rates 01-0080, 8009 A. Engine 119.960 Viscous fan clutch remove, install (20-3120).
More informationw w w. h d o n l i n e s h o p. d e CHROME FRONT BRAKE MASTER CYLINDER KIT GENERAL INSTALLATION -J03735 REV Kit Number Models
-J05 REV. 005-06- GENERAL Kit Number 58-D, 58-D Models CHROME FRONT BRAKE MASTER CYLINDER KIT These Chrome Master Cylinder Kits are designed to replace the original equipment front brake master cylinder
More information1999 F-Super Duty Workshop Manual
SECTION 308-02: Clutch Controls 1999 F-Super Duty 250-550 Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 01/2/2000 Clutch Master Cylinder and Reservoir Removal CAUTION: Remove the entire
More informationLEXUS IS 250 Front Performance Brake Kit Section I - Installation Preparation
LEXUS IS 250 Front 2006- Performance Brake Kit Section I - Installation Preparation Part Number: PTR09-53080 Kit Contents Item # Quantity Reqd. Description 1 1 Brake Rotor, LH Front 2 1 Brake Rotor, RH
More informationAR33.30-P-0525P Remove/install front axle gear MODEL /084 /087 /092 /281 /284 /287 /292
AR33.30-P-0525P Remove/install front axle gear 10.3.10 Shown on model with engine 112 1 Front axle carrier 34 Intermediate shaft 69 Exhaust shielding plate 1f Bolts 50 Front axle gear 70 Front axle gear
More informationSERVICE PROCEDURES FOR CLUTCH HYDRAULIC UNITS
SERVICE PROCEDURES FOR CLUTCH HYDRAULIC UNITS SAFETY PROCEDURES Always follow the vehicle manufacturer's recommended safety procedures in your Shop and Owners Manual. REQUIRED TOOLS Flat blade screwdriver,
More informationVS403 INSTRUCTIONS FOR: VACUUM AND PRESSURE TEST / BRAKE BLEEDING UNIT MODEL: SAFETY INSTRUCTIONS INTRODUCTION & CONTENTS. fig.1
INSTRUCTIONS FOR: VACUUM AND PRESSURE TEST / BRAKE BLEEDING UNIT MODEL: VS403 Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
More information06-11 Civic Si / EM1 Clutch Master Cylinder
06-11 Civic Si / EM1 Clutch Master Cylinder Upgrade This guide will show you how to install the EM1 CMC upgrade kit in a 2006-2011 Honda Civic Si. Written By: Hybrid Racing 2017 guides.hybrid-racing.com/
More informationBrakeVac EBB1000 Brake Service System
MOTORVAC TECHNOLOGIES INC. BrakeVac EBB000 Brake Service System Operator Manual PDF VERSION 200-8342 EBB 000 BRAKEVAC Why should the Brake system be Flushed? Brake fluid is hygroscopic meaning it can absorb
More informationBRAKE SYSTEM Article Text 1996 Toyota RAV4 For Copyright 1998 Mitchell Repair Information Company, LLC Wednesday, September 13, :30PM
Article Text ARTICLE BEGINNING 1996 BRAKES Toyota - Disc & Drum RAV4 * PLEASE READ THIS FIRST * WARNING: For warnings and procedures regarding vehicles equipped with Anti-Lock Brake Systems (ABS), see
More informationBRAKE SYSTEM Return To Main Table of Contents
BRAKE SYSTEM Return To Main Table of Contents GENERAL... 2 BRAKE PEDAL... 10 MASTER CYLINDER... 13 BRAKE BOOSTER... 16 BRAKE LINE... 18 PROPORTIONING VALVE... 19 FRONT DISC BRAKE... 20 REAR DRUM BRAKE...
More informationCLUTCH-04, Clutch Master Cylinder Replacement
CLUTCH-04, Clutch Master Cylinder Replacement Introduction This procedure details replacement of the clutch master cylinder on 944s and 968s. Terry Jenner did a great job with this procedure. He wrote
More informationAN82.10-P-0001FB Retrofit xenon headlamps MODEL 210.### 1# as of
AN82.10-P-0001FB Retrofit xenon headlamps 3.11.99 MODEL 210.### 1# as of 1.7.99 Illustrated on model 210 sedan A51 Headlamp range adjustment rear A52 Front (headlamp range adjustment) E1 Left lamp unit
More informationAR47.20-P-7000TA REMOVE/INSTALL FUEL PUMP AND FUEL TANK SENSOR
2003 Mercedes Benz E 500 (211.070) V8-5.0L (113.967) Vehicle > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pump > Service and Repair > Removal and Replacement AR47.20-P-7000TA REMOVE/INSTALL
More informationSCION tc BIG BRAKE KIT Section I - Installation Preparation
SCION tc 2005- BIG BRAKE KIT Section I - Installation Preparation Part Number: PTR09-21080 Kit Contents Item # Quantity Reqd. Description 1 1 Brake Rotor, LH Front 2 1 Brake Rotor, RH Front 3 1 Brake Caliper
More informationInstalling FRK and FRK Hydraulic Compact Unit (HCU) on Navistar Straight Trucks
Revised 09-18 Technical Bulletin Installing FRK 09-10091 and FRK 09-10092 Hydraulic Compact Unit (HCU) on Navistar Straight Trucks Revised 1 Technical 09-18 Bulletin Hazard Alert Messages Read and observe
More informationGENERAL PROCEDURES. Component Bleeding. Master Cylinder Priming In-Vehicle or Bench
206-00-1 Brake System General Information 206-00-1 GENERAL PROCEDURES Component Bleeding Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent
More informationAR77.31-P-1001QA Remove/install soft top canvas MODEL 209.4
AR77.31-P-1001QA Remove/install soft top canvas 14.3.03 MODEL 209.4 1 Bolts 4 Soft top canvas 6 Rivet 2 Roof peak 5 Tension cable 49 Fabric tape 3 Rubber seal P77.31-2159-09 4 Soft top canvas 9 Zipper
More informationInstallation Instructions
Installation Instructions Table of Contents 2 - What Kit Do You Need? 3 - Old and New Blocks 4 - Installing the Bleeder Block 5 - Bleeding the System 6 - eaching the Block on MKIV 8 - eaching the Block
More informationInstructions Suzuki Samurai Brake System Bleeding. Suggested Tools:
86-95 Suzuki Samurai Brake System Bleeding Instructions CAUTION: Safety glasses should be worn at all times when working with vehicles and related tools and equipment. Suggested Tools: Brake Fluid, DOT
More informationNotice: Refer to Adding Fluid to the Brake System Notice in the Preface section.
Page 1 of 6 2008 Pontiac G8 G8 Service Manual Brakes Disc Brakes Repair Instructions Document ID: 2065646 Front Disc Brake Pads Replacement Removal Procedure Tools Required J 23738-A Hand Vacuum Pump.
More informationBrakeVac-II Brake Fluid Service System
BrakeVac-II Brake Fluid Service System Part No. 500-800/500-805 USER MANUAL 500-800 (Serial Numbers 800-200 and up) 500-805 (Serial Numbers 805-0700 and up) 324 Blundell Rd. Mississauga ON Tel. 905.65.8620
More informationSECTION 4A HYDRAULIC BRAKES
SECTION 4A HYDRAULIC BRAKES Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical
More informationOVERHAUL NOTICE: 7. REMOVE BRAKE MASTER CYLINDER (a) Disconnect the 5 connectors from brake master cylinder.
OVERHAUL Before starting the work, make sure that the ignition switch is OFF and depress the brake pedal more than 40 times. HINT: When a pressure in power supply system is released, reaction force become
More informationBrake Upgrade Kit Fitting Instructions Bonneville America
WARNING: Always have Triumph approved parts, accessories and conversions fitted by a trained technician of an authorised Triumph Dealer. The fitment of parts, accessories and conversions by a technician
More informationBrake Bleeding: Service and Repair
2008 Lexus GS 460 V8-4.6L (1UR-FSE) Copyright 2013, ALLDATA 10.52SS Page 1 Brake Bleeding: Service and Repair BRAKE: BRAKE FLUID (for 1UR-FSE): BLEEDING BRAKE: BRAKE FLUID CAUTION: Bleeding without the
More informationAR28.10-P-1004SYZ Disassemble, assemble and seal MODEL /18, /28 with TRANSMISSION 722.9
AR28.10-P-1004SYZ Disassemble, assemble and seal 31.7.07 MODEL 221.08 /18, 204.08 /28 with TRANSMISSION 722.9 1 Collar nut 2 Output flange 3 Radial shaft seal 4 Intermediate housing 5 Automatic transmission
More informationRemoving/installing final drive
1(16) Removing/installing final drive Special tools: 998 5972, 999 5561, 999 5652, 999 5659, 999 5660 Removing Note! Position the rear lifting arms on the arrows on the sills. This is so the support arm
More informationTOYOTA TUNDRA BIG BRAKE KIT Section I - Installation Preparation
TOYOTA TUNDRA 2007- BIG BRAKE KIT Section I - Installation Preparation Part Number: PTR09-34070 Kit Contents Item # Quantity Reqd. Description 1 1 Brake Rotor, LH Front 2 1 Brake Rotor, RH Front 3 1 Brake
More informationA proportioning valve is used to regulate brake pressure between front and rear brakes. Rear brakes on all models are self-adjusting.
Page 1 of 21 ARTICLE BEGINNING DESCRIPTION & OPERATION WARNING: For warnings and procedures regarding vehicles equipped with Anti- Lock Brake Systems (ABS), see ANTI-LOCK BRAKE SYSTEM article in the BRAKES
More informationInstallation Guide. Installing the FRK Hydraulic Compact Unit (HCU) on International School Buses TP-0913 Issued 1 Technical Bulletin
Issued 12-08 Installation Guide Installing the FRK 08-10086 Hydraulic Compact Unit (HCU) on International School Buses Issued 1 Technical 12-08 Bulletin Hazard Alert Messages Read and observe all Warning
More informationCONTENTS. 95XF series TECHNICAL DATA DIAGNOSTICS INTERNAL CAB COMPONENTS CAB HEATING EXTERNAL CAB COMPONENTS CAB SUSPENSION CAB TILTING GEAR SEATS
CONTENTS TECHNICAL DATA DIAGNOSTICS INTERNAL CAB COMPONENTS CAB HEATING EXTERNAL CAB COMPONENTS CAB SUSPENSION CAB TILTING GEAR SEATS ACCESSORIES 0 2 3 4 5 6 7 8 9 PREWAX TREATMENT 0 200345 TECHNICAL
More informationOVERHAUL. Using SST, disconnect the 2 brake tubes from the master cylinder. SST
3215 320J001 OVERHAUL 1. DRAIN BRAKE FLUID Wash the brake fluid off immediately if it comes into contact with any painted surface. 2. REMOVE AIR CLEANER CAP SUBASSY 3. REMOVE (a) Disconnect the brake fluid
More informationDISC BRAKE/DUAL MASTER CYLINDER CONVERSION. Tools, Equipment and Supplies Needed:
Please take the time to read the enclosed instructions carefully. If you have any questions, call our Product Assistance personnel for clarification. It is important to note that these instructions contain
More informationTools, Equipment and Supplies Needed:
153-162 DISC BRAKE/DUAL MASTER CYLINDER CONVERSION Please take the time to read the enclosed instructions carefully. If you have any questions, call our Product Assistance personnel for clarifi cation.
More informationINSTRUCTIONS FOR: VACUUM TESTER AND BRAKE BLEEDING KIT. MODEL No. VS4021.V2 1. SAFETY 2. INTRODUCTION 3. CONTENTS
INSTRUCTIONS FOR: VACUUM TESTER AND BRAKE BLEEDING KIT MODEL No. VS4021.V2 Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Raise and
More informationInstallation instructions, accessories - Fuel driven heater 912-D
XC90 Section Group Weight(Kg/Pounds) Year Month 8 87 2002 10 XC90 2003 D5244T, XC90 2004 D5244T, XC90 2005 D5244T AW50/51 AWD, XC90 2006 D5244T, XC90 2006 D5244T AW50/51 AWD D5244T R8703687 Page 1 of 20
More informationServicing front brakes
46-1 Servicing front brakes C54 brake caliper, servicing Special tools and workshop equipment required VAG 1331 Torque wrench (or equivalent) VAG 1410 Torque wrench (or equivalent) VAG 1869/2 Brake pedal
More informationCaution: Refer to Adding Fluid to the Brake System Caution in the Preface section.
Page 1 of 6 2009 Pontiac G8 G8 Service Manual Brakes Disc Brakes Repair Instructions Document ID: 2094891 Rear Disc Brake Pads Replacement Special Tools J 23738-A Hand Vacuum Pump. Removal Procedure Warning:
More information1 Cable harness for trailer hitch 3 Supporting plate, detachable ball neck 4 Bolts 12 Detachable ball neck 12a Mount X52 Trailer hitch connector
an3110p8080aa Page 1 of 3 Retrofit trailer hitch AN31.10- P- 8080AA Retrofit trailer hitch 5.11.99 MODEL 163.113 /136 / 154 /172 #A as of 145273, 163.113 / 136 /154 / 172 #X as of 708319, 163.128 / 175
More informationParking brake Mechanical brake acting on rear wheels
11 Brake System 11.1 General SPECIFICATIONS EJTC0010 Master cylinder Type Tandem type I.D. mm(in.) 20.64 mm (0.813 in.) Fluid level warning sensor Provided Brake booster Type Vacuum Boosting ratio 4.0
More informationBRAKE FLUID BLEEDING. 1. PREPARE FOR BLEEDING a. Move the shift lever to the P position and apply the parking brake.
BRAKE FLUID BLEEDING CAUTION: Bleeding without the intelligent tester may result in the air not being completely bled. As this can result in an accident, be sure to use the intelligent tester for air bleeding.
More informationAR27.00-P-0100AC Check oil level in automatic transmission and correct if necessary TRANSMISSION 722.6
AR27.00-P-0100AC Check oil level in automatic transmission and correct if necessary. 3.11.09 93 Cap 93a Locking pin A B Range at 25 C (77 F) Range at 80 C (180 F) P27.50-0274-06 Modification notes 6.8.08
More informationJACKALL HYDRAULIC SYSTEM
JACKALL HYDRAULIC SYSTEM FIG. 1. Layout of a typical installation. Servicing Instructions for Red Jackall. The Red Jackall hydraulic system requires no attention other than a periodical examination of
More informationMaintenance Schedules - Diesel Engines
Published: Jun 9, 2005 Maintenance Schedules - Diesel Engines Torque Specifications Description Nm lb-ft Seat frame fixing Torx screws 40 30 Seat belt fixing Torx screws 40 30 Road wheel nuts 140 103 CAUTION:
More information1 of 11 4/11/ :35 AM
1 of 11 4/11/2015 11:35 AM Rear Disc Brake Pads Replacement Special Tools * KM-6007 Resetting Tool * KM-6007-30 Adaptor Removal Procedure 2 of 11 4/11/2015 11:35 AM Caution: Refer to Brake Dust Caution
More informationminimum allowable level, remove brake fluid to the midway point before proceeding.
1 of 6 12/7/2011 6:45 PM aution: Refer to Brake Dust Caution in Service Precautions. Caution: Refer to Brake Fluid Irritant Caution in Service Precautions. Removal Procedure 1. Inspect the fluid level
More informationMaintenance Schedules - Diesel Engines
Page 1 of 12 Published: Nov 20, 2008 Maintenance Schedules - Diesel Engines Description Nm lb-ft Seat frame fixing Torx screws 40 30 Seat belt fixing Torx screws 40 30 Road wheel nuts 140 103 M12 tie rod
More informationGSX-R1000 K7/K8 Front master cylinder replacement procedure
GSX-R000 K7/K8 Front master cylinder replacement procedure.preparation Replacement parts Part name P/NO Q ty Description Cylinder kit, FR MASTER 59000-080-RX0 Master cylinder set (5960-7H0) Bracket, reservoir
More informationFerrari 328 Standard Brake System Bleed/Flush (Non-ABS)
Ferrari 328 Standard Brake System Bleed/Flush (Non-ABS) Carl Rose December 2003 Annual brake fluid replacement is recommended as routine system maintenance (more frequently if car driven vigorously) or
More information18SP712 EPA07 DD15/16 Three-Filter Fuel System to Two-Filter KM59 GEN1 Fuel System Conversion Service Kit (P/N: A )
18SP712 EPA07 DD15/16 Three-Filter Fuel System to Two-Filter KM59 GEN1 Fuel System Conversion Service Kit (P/N: A4710901055) KIT DESCRIPTION This service kit includes all necessary parts to convert the
More informationInstallation Guide. Installing the FRK Hydraulic Compact Unit (HCU) with Parking Brake Valve on International School Buses
Revised 09-18 Installation Guide Revised 1 Technical 09-18 Bulletin Installing the FRK 08-10086 Hydraulic Compact Unit (HCU) with Parking Brake Valve on International School Buses Hazard Alert Messages
More informationSUSPENSION SYSTEM PROBLEM SYMPTOMS TABLE SP 1
SUENSION SUENSION SYSTEM 1 Vehicle/pulls Bottoming Sway/pitches Wheel shimmy Abnormal tire wear SUENSION SYSTEM PROBLEM SYMPTOMS TABLE Use the table below to help determine the cause of the problem. The
More informationTS1251 PRESSURE DISPENSER USER'S MANUAL
TS1251 PRESSURE DISPENSER USER'S MANUAL TABLE OF CONTENTS SECTION DESCRIPTION PAGE NUMBER 1.0 CAUTIONS AND WARNINGS... 3 2.0 INTRODUCTION... 4 3.0 DESCRIPTION... 4 & 5 4.0 SET UP AND INSTALLATION... 6
More informationFuel Filter Housing, Remove and Install (Z 19 DT, Z 19 DTH)
602854Fuel Filter Housing, Remove and Install (Z 19 DT, Z 19 DTH) file://c:\program Files\cosids\DATA\TMP\00602854.rtf.html Page 1 of 2 Fuel Filter Housing, Remove and Install (Z 19 DT, Z 19 DTH) Warning:
More informationLEXUS IS 250/ PERFORMANCE GS BRAKE KIT IS 250/350 Conv (FRONT) IS 250/350 Conv (REAR) Preparation
Preparation Part Number: PTR09-53108: All IS 250 Models - Front PTR09-30102: IS 350 & GS 350 - Front PTR09-53109: IS 250 AWD & RWD - Rear PTR09-53110: All IS 350 Models - Rear PTR09-53103: IS 250 C & GS
More informationAccessory Fitting Instructions
Accessory Fitting Instructions Front Machined Brake Reservoir Kit Kit number Models Affected A96004 Speed Triple from VIN 46, Speed Triple R T05067 Speed Triple from VIN 46, Speed Triple S, Speed Triple
More information67-69 Camaro. Hydraulic Clutch Master Cylinder Installation Instructions Read These Instructions Completely Before Beginning
67-69 Camaro Hydraulic Clutch Master Cylinder Installation Instructions Read These Instructions Completely Before Beginning These instructions are for hydraulic master cylinder installations using an external
More informationBrake System H TX, H2.0TXS [B475]; H TX [B466] Safety Precautions Maintenance and Repair
HMM180001 Brake System H1.5-1.8TX, H2.0TXS [B475]; H2.5-3.5TX [B466] Safety Precautions Maintenance and Repair When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened,
More information18SP720 EPA10 DD15/16 Three-Filter ESOC Fuel System to Two-Filter KM59 GEN1 Fuel System Conversion Service Kit (P/N: A )
18SP720 EPA10 DD15/16 Three-Filter ESOC Fuel System to Two-Filter KM59 GEN1 Fuel System Conversion Service Kit (P/N: A4710901455) KIT DESCRIPTION This service kit includes all necessary parts to convert
More informationPorsche Limited Slip Differential (PSD) 928 S4/GT
Porsche Limited Slip Differential (PSD) 928 S4/GT Servicing the PSD System without the use of the BOSCH Hammer. Refer to: Technical Bulletins: 1. Servicing the PSD Pressure Accumulator, Model 8 Cyl, Group
More informationBLEEDING; 2007 MY PRIUS [08/2...
BLEEDING; 2007 MY PRIUS [08/2... Last Modified: 11 22 2013 6.6 N Doc ID: RM000001XYG001X Model Year: 2007 Model: Prius Prod Date Range: [08/2006 ] Title: BRAKE: BRAKE FLUID: BLEEDING; 2007 MY Prius [08/2006
More informationAN82.10-P-0001M Retrofitting xenon headlamps
AN82.10-P-0001M Retroitting xenon headlamps 16.12.98 MODEL 220.### 1# 2 Headlamp cleaning system cover E1 Let headlamp unit E1m1 Let headlamp range adjustment motor E1n1 Let headlamp control module E2
More information18_25~~ VI ~.' ""'~. ~~ ft lb), f? 8-13 N m qj ~O..f9 ( kg-m. .0 ~J. I i~" C;Q () 0 ~,t) ~ ft lb), ~, ' ~.
~El:OlV:D.A. FRONT: 25-35 N m (2.5-3.5 kg-m, 18_25~~ REAR: 30-40 N m (3.0-4,0 kg-m VI ~.' ""'~. ~~ 22-29 ft lb), f? 8-13 N m qj ~O..f9 (0.8-1.3kg-m C;Q () 0 ~,t) ~ 1------ 6-9 ft lb),.0 ~J. I i~" ~, '
More informationSECTION 4A BRAKE SYSTEM TABLE OF CONTENTS
SECTION 4A BRAKE SYSTEM TABLE OF CONTENTS Description and Operation... 4A-2 Braking System Testing... 4A-2 Hydraulic Brake System... 4A-2 Brake Pedal... 4A-2 Master Cylinder... 4A-2 Brake Booster... 4A-3
More information3.6.1 Brake Lamp Switch
2002 TT/TTS Coupe/Roadster Report a problem with this article The ESP road test ascertains the plausibility of the signals transmitted from sender 1 for brake booster -1- -G201-, sensor -2- for brake pressure
More information2010 Toyota Prius Repair Manual
REMOVAL 1. DISABLE BRAKE CONTROL (a) Wait at least 2 minutes after the power switch off. NOTICE: When the brake pedal is depressed or the door courtesy switch is turned on even if the power switch is off,
More informationCLUTCH SECTION CL CONTENTS TRANSMISSION & DRIVELINE CL-1 SYMPTOM DIAGNOSIS... 2 REMOVAL AND INSTALLATION...16 PRECAUTION... 4 PREPARATION...
TRANSMISSION & DRIVELINE SETION L A LUTH L ONTENTS E SYMPTOM DIAGNOSIS... 2 NOISE, VIRATION AND HARSHNESS (NVH) TROULESHOOTING... 2 NVH Troubleshooting hart...2 PREAUTION... 4 PREAUTIONS... 4 Precaution
More informationPIERBURG. Carburetor: 2E3
PIERBURG Carburetor: 2E3 1 fast idle adjusting screw 2 throttle lever 3 fuel mixture adjusting screw 4 main body 5 idle cut off valve 6 stop screw 7 accelerator pump cover 8 diaphragm 9 spring 10 valve
More informationGeneral information on the Anti-lock Brake System (ABS)
Page 1 of 8 45-1 General information on the Anti-lock Brake System (ABS) Information for repair work on ABS WARNING! Brake fluid is poisonous. It must NEVER be removed by siphoning with your mouth. If
More informationENGINE COOLING Click on the applicable bookmark to selected the required model year
ENGINE COOLING - ENGINE COOLING General Information/ Service Specifications/Lubricant/Sealants GENERAL INFORMATION 0000 The cooling system is designed to keep every part of the engine at appropriate temperature
More information2013 Mercedes-Benz Sprinter 3500
Fig. 23: Identifying Exhaust Collector Pipe Bolt & Exhaust Gas Turbocharger Flange Fig. 24: Replacing Seal Between Turbocharger & Exhaust Collector 4. Install new seal between exhaust collector and turbocharger.
More information1. General Description
General Description 1. General Description A: SPECIFICATION Front disc brake Rear disc brake Master cylinder Brake booster Brake line Model Other models WRX MT WRX AT STi Size 15 inch type 16 inch type
More informationRemoval & Installation of Hydraulic Cylinder For Soft Top Bow
1 of 4 4/29/2008 9:59 PM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1997 Mercedes Benz SL 500 (129.067) V8-5.0L (119.982)
More informationAR46.20-P-0601P Setting play between thrust element and steering rack MODEL 203, 209, 211, 215, 220
AR46.20-P-0601P Setting play between thrust element and steering rack 4.5.07 1 Stop plate 2 Adjusting screw 3 Thrust piece 4 Rack 2 Adjusting screw P46.20-2178-09 14 housing 16 Stop ring P46.20-2181-01
More informationLight condition and operation Windshield glass condition Wiper blade condition Paint condition and corrosion Fluid leaks Door and hood lock condition
GENERAL CHECKS Engine Compartment The following should be checked regularly: Engine oil level and condition Transmission fluid level and condition Brake fluid level Clutch fluid level Engine coolant level
More information-Magnet (not completely necessary but can come in handy)
McLeod High Performance Hydraulic Clutch Line Upgrade (05-14 V8) Included in kit: -New clutch line -2 fittings Required Tools: -Floor jack and jack stands (or a lift) -Flashlight -Angled pick tool -13mm
More informationClutch Master Cylinder Replacement
1 of 6 3/23/2018, 3:56 PM 2002 Chevrolet Camaro Camaro, Firebird VIN F Service Manual Transmission/Transaxle Clutch Repair Instructions Clutch Master Cylinder Replacement Tools Required J 36221 Hydraulic
More informationDESCRIPTION & OPERATION
2004 BRAKES Disc - TSX DESCRIPTION & OPERATION WARNING: DO NOT use air pressure or a dry brush to clean brake assemblies. Avoid breathing brake dust. Use OSHA-approved vacuum cleaner for cleaning and collecting
More information