PECOL GROUP. Automotive Industry
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1 PECOL GROUP Automotive Industry
2 2 Automotive Industry Pecol Group Throughout the World Other Business
3 Production Plants (Automotive Industry)
4 4 Portugal Plants
5 5 Production Plant
6 General Company Data PECOL Automotive 6 Established in 2001 Workers 220 Location Web Core Business Installed Capacity Águeda, PORTUGAL Cold forming for the automotive industry parts per day tonnes per month 3 tonnes per hour (Heat Treatment) Total Area m 2 Covered Area (Pecol Automotive) m m 2 (production) m 2 (storage and sorting/packaging) m 2 (heat treatment) m 2 (pickling and phosphating)
7 7 Business Volume - Pecol Automotive October ,0 % + 24,4 % - 4,5 % + 13,2 % + 15,6 % + 5,8 % + 8,1% Forecast 2016
8 Requests For Quotation vs. Won Projects RFQ's 2415 RFQ's 2164 RFQ's 2866 RFQ's 3114 RFQ's 2889 RFQ's 2701 RFQ's RFQ's Parts Won 131 Parts Won 391 Parts Won 426 Parts Won 361 Parts Won 441 Parts Won 297 Parts Won Parts Won 269
9 Main Suppliers and Customers Pecol Automotive 9
10 Engineering & Development
11 Pickling/Phosphating & Wire Drawing Pickling/Phosphating (7.500 kg/h) Wire Drawing
12 Cold Forming Cold forming machinery - forming up to 6 station - diameters 3>32mm - lengths up to 325mm - cut-off diameter 32mm - cut-off lenght 400mm Machinery list (2014) - 1 Die 2 Blows (22) - 2 Die 3 Blows (3) - 2 Die 4 Blows (2) - 2 Station (4) - 3 Station (2) - 4 Station (19) - 5 Station (8) - 6 Station (3) - Open die (1)
13 Cold Forming Example (6 Blows Machine)
14 Cold Forming
15 Thread Rollers from M3 to M32 Thread Rolling Thread Rolling with 1 or 2 washer assembly Thread Rolling
16 Machining & Secondary Operations Machining & Turning; Thread rolling Drilling Reaming Grooving
17 Heat Treatment Facilities Pecol Automotive 17 Installed Capacity Quenching and Tempering Carbonitriding Carburizing Two heat treatment lines kg/hour
18 18 Sorting Facilities Pecol Automotive
19 Production Volume Pecol Automotive (sorting) 19 Annual Volume (parts x 1.000) 24 Sorting Machines 21 optical machines 3 laser machines 3 MARPOSS Sorting Machines Fissure detection 2 Eddy Current Sorting Machines Hardeness control 5 Manual Sorting Benches 1 Manual Packaging Line
20 20 Portfolio Pecol Automotive
21 21 Portfolio Pecol Automotive
22 22 Portfolio Pecol Automotive
23 23 Portfolio Pecol Automotive
24 Quality Certifications Pecol Automotive 24 EIFI Members AFIA Members Portuguese Technical Comittee Members IPQ/CT9 AENOR Brand Certification ISO/TS Certification CE - EN EN14399 European Industrial Fasteners Institute Portuguese Association of Manufacturers for the Automotive Industry Mechanical Elements (Fasteners)
25 25 Retsacoat Tratamentos Superfícies Metálicas
26 General Company Data RETSACOAT 26 Established in 2001 Workers 30 Location Web Core Business Installed Capacity Águeda, PORTUGAL Surface coatings Blasting Up to kg per hour Dacromet 500 / Geomet 321 Up to kg per hour Geomet 500 Up to kg per hour Geoblack Up to 400 kg per hour Electrolytic Coatings Up to 250 kg per hour (line 1) Electrolytic Coatings Up to kg per hour (line 2) Electrolytic Coatings Up to 400 kg per hour (line 3) Total Area m 2
27 Retsacoat (available coatings) Inorganic Coatings: Zink plated Zink-Nickel Zink-Iron Nickel Plating Brass Plating Zink Phosphate Manganese Phosphate Lubricants & Sealers: JS500 TNT11 TNT15 Passivators: Yellow passivated (contains Cr6) Blue passivated Iridiscent passivated Black passivated Organic Coatings: Geomet Geoblack Dacromet (contains Cr6) Top Coats: Plus L (Friction Coefficient: 0,08-0,14) Plus VL (Friction Coefficient: 0,09-0,14) Plus M (Friction Coefficient: 0,12-0,18) Plus ML (Friction Coefficient: 0,10-0,16) Plus XL (Friction Coefficient: 0,06-0,09) Scotch-Grip 2353 Adhesive Shot blasting
28 Retsacoat (available coatings) 28 Dacromet / Geomet Three production lines with the installed capacity of 350 tonnes per month The available coatings comply with the standards of the main automotive manufacurers Zink Plated / Zinck-Nickel / Zink-Iron / Phosphating / Nickel Plating / Brass Plating Four production lines with the installed capacity of 350 tonnes per month The available coatings comply with the standards of the main automotive manufacurers
29 29 Sermocol
30 General Company Data SERMOCOL 30 Established in 1978 Workers 30 Location Web Core Business Installed Capacity Águeda, PORTUGAL Tooling manufacturing Turning machines Milling machines Wire EDM Total Area m 2 Total Covered Area m 2
31 31 Sermocol
32 Sermocol
33 33 Inkator Piezas Especiales Estampación en Frío
34 General Company Data INKATOR 34 Established in 1982 Workers 68 Location Web Core Business Installed Capacity Barcelona, SPAIN Cold heading for the automotive industry Diameter Ø4mm up to Ø14mm Length up to 90mm 2 x Six blow machines 2 x Five blow machines 1 x Two blow, four die machine 1 x Two blow, three die machine Secondary operations (turning, machining, threading, etc.) Total Area m 2 Total Covered Area m 2
35 35 Portfolio Inkator
36 36 Portfolio Inkator
37 PECOL GROUP Automotive Industry THANK YOU!
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