Section 4. Reference Materials
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1 Section 4. Reference Materials. A00 Refrigeration Schematic 2. A00 Refrigeration Schematic- Mode. A00 Refrigeration Schematic- Mode 2 4. A00 Refrigeration Schematic- Mode. A00 Refrigeration Schematic- Mode. A00 Refrigeration Schematic- Mode 7 7. A00 Refrigeration Schematic- Mode 8 8. A00 Refrigeration Schematic- Mode 9A 9. A00 Refrigeration Schematic- Mode 9B 0. A00 Refrigeration Schematic- Automatic Oil Drain. A00 Refrigeration Schematic- Oil Injection 2. A00 Electrical Schematic. A00 Electrical Schematic- Mode 4. A00 Electrical Schematic- Mode 2. A00 Electrical Schematic- Mode. A00 Electrical Schematic- Mode 7. A00 Electrical Schematic- Mode 7 8. A00 Electrical Schematic- Mode 8 9. A00 Electrical Schematic- Mode 9A 20. A00 Electrical Schematic- Mode 9B 2. A00 Electrical Schematic- High Pressure Switch Lockout Function 22. A00 Electrical Schematic- Tank Overfill Lockout Function 2. A00 Parts List
2 . A00 REFRIGERATION SCHEMATIC F-4 OS-4 DOA-4 G-4 G-4 M-2 HP-2 H-4 OS-2 SV4-2 H-2 H-4 F-2 H-2 CV-2 R-4A OP-2 DOA-2 SV-2 H4-2 H4-4 CV-2 RG-2 RG-4 H CV-2 SV-2 SV2-2 SV-2 SG-2 SG-4 CV2-4 V-4 oz CV2-2 CV-2 V-2 oz SV8-2 G-4 H-4 V-4 G2-4 H2-4 V2-4 V2-2 G-2 V-2 G2-2 H-2 H2-2 SC-4 SC2-4 LEGEND- A00 REFRIGERATION SCHEMATIC SV-2 Recovery Solenoid Valve SV2-2 Vacuum Pump Solenoid Valve SV-2 Charging Solenoid Valve SV4-2 Comp Equalization Solenoid Valve SV-2 Oil Drain Solenoid Valve SV7-2 Air Purge Solenoid Valve SV8-2 High/Low Solenoid Valve F-2 Moisture Filter F-4 R4 Moisture Filter M-2 Compressor CV-2 Check Valve, /8MPT-/4FL CV2-2 Check Valve, /4FL-/8MPT CV-2 Check Valve, /8MPT-/8MPT OS-2 Oil Seperator, Comp Oil Return HP-2 High Pressure Switch Vacuum Pressure Switch OP-2 Oil Pressure Switch G-2 Low side pressure gauge G2-2 High side pressure gauge G-2 Tank pressure gauge SG-2 Sight Glass V-2 Low side Manifold Valve V2-2 High Side Manifold Valve V-2 Oil Injection Valve H-2 Low Side Service Hose w/bv R-2 H2-2 High Side Service Hose w/bv R-2 H4-2 Tank Liquid Hose H-2 Tank Vapor Hose H-2 Purge Hose D0A-2 DOA Chamber R4 Recovery Solenoid Valve R4 Vacuum Pump Solenoid Valve R4 Charging Solenoid Valve R4 Comp Equalization Solenoid Valve R4 Oil Drain Solenoid Valve R4 Air Purge Solenoid Valve R4 High/Low Solenoid Valve R4 Compressor R4 Check Valve, /8MPT-/4FL CV2-4 R4 Check Valve, /4FL-/8MPT R4 Check Valve, /8MPT-/8MPT OS-4 R4 Oil Seperator, Comp Oil Return R4 High Pressure Switch R4 Vacuum Pressure Switch R4 Oil Pressure Switch G-4 R4 Low side pressure gauge G2-4 R4 High side pressure gauge G-4 R4 Tank pressure gauge SG-4 R4 Sight Glass V-4 R4 Low side Manifold Valve V2-4 R4 High Side Manifold Valve V-4 R4 Oil Injection Valve H-4 R4 Low Side Service Hose H-4 R4 High Side Service Hose H4-4 R4 Tank Liquid Hose H-4 R4 Tank Vapor Hose H-4 R4 Purge Hose D0A-4 R4 DOA Chamber SC - R4 Low Side Service Coupling SC2 - R4 High Side Service Coupling - Vacuum Pump H - Vacuum Pump Hose SV7-2 R-2 2
3 2. A00 REFRIGERATION SCHEMATIC- Mode (Recover) F-4 OS-4 DOA-4 RG-4 V-4 G-4 H-4 SC-4 SG-4 CV2-4 V2-4 G2-4 H2-4 SC2-4 G-4 H-4 H-4 H4-4 V-4 oz R-4A H. A00 REFRIGERATION SCHEMATIC- Mode 2 (Evacuation) F-4 OS-4 DOA-4 RG-4 G-4 H-4 SC-4 SG-4 CV2-4 V-4 G2-4 H2-4 V2-4 SC2-4 G-4 H-4 H-4 H4-4 V-4 oz R-4A H
4 4. A00 REFRIGERATION SCHEMATIC- Mode (Charge) F-4 OS-4 DOA-4 G-4 H-4 H-4 H4-4 RG-4 SG-4 CV2-4 V-4 oz G-4 H-4 V-4 G2-4 H2-4 V2-4 RETU FLOW LIQUID CHARGE FLOW SC-4 SC2-4 R-4A H. A00 REFRIGERATION SCHEMATIC- Mode (Quick Charge) F-4 OS-4 DOA-4 RG-4 V-4 G-4 H-4 SC-4 SG-4 CV2-4 V2-4 G2-4 H2-4 SC2-4 G-4 H-4 H-4 H4-4 V-4 oz R-4A H 4
5 . A00 REFRIGERATION SCHEMATIC- Mode 7 (Flush) F-4 OS-4 DOA-4 RG-4 G-4 H-4 SC-4 G-4 H-4 H4-4 H-4 SG-4 CV2-4 V-4 oz V-4 G2-4 H2-4 V2-4 FLUSH RETU FLOW FLUSH LIQUID FLOW SC2-4 R-4A H 7. A00 REFRIGERATION SCHEM ATIC- M ode 8 (Refill) F-4 OS-4 DOA-4 RG-4 V-4 G-4 H-4 SC-4 SG-4 CV2-4 V2-4 G2-4 H2-4 SC2-4 G-4 H-4 H-4 H4-4 V-4 oz R-4A H
6 8. A00 REFRIGERATION SCHEMATIC- Mode 9A (Air Purge) F-4 OS-4 DOA-4 RG-4 SG-4 CV2-4 V-4 V2-4 G-4 H-4 G2-4 H2-4 SC-4 SC2-4 G-4 H-4 H-4 H4-4 V-4 oz R-4A H 9. A00 REFRIGERATION SCHEMATIC- Mode 9B (Filter Change) F-4 OS-4 DOA-4 RG-4 V-4 G-4 H-4 SC-4 SG-4 CV2-4 V2-4 G2-4 H2-4 SC2-4 G-4 H-4 H-4 H4-4 V-4 oz R-4A H
7 0. A00 REFRIGERATION SCHEMATIC- Automatic Oil Drain F-4 OS-4 DOA-4 RG-4 SG-4 CV2-4 V-4 V2-4 G-4 H-4 G2-4 H2-4 SC-4 SC2-4 G-4 H-4 H-4 H4-4 V-4 oz R-4A H. A00 REFRIGERATION SCHEMATIC- Oil Injection F-4 OS-4 DOA-4 G-4 H-4 H-4 R-4A H4-4 RG-4 H SG-4 CV2-4 V-4 oz G-4 H-4 V-4 V2-4 G2-4 H2-4 SC-4 SC2-4 7
8 2. A00 ELECTRICAL DIAGRAM VAC 0HZ F -2 LEGEND- A00 ELECTRICAL SCHEMATIC HP-2 - R R SW - M-2 SV4-2 SV8-2 SV-2 SV7-2 OP-2 SV-2 SV2-2 SV-2 R- Relay, Compressor Start - Relay, Vacuum Start - Relay, SV8 - Relay, Charge (SV) R- Relay, Master Refrigerant Switch Over - Relay, Switch Over - Relay, Switch Over - Relay, Switch Over - Relay, High Pressure - Relay, Options SV-2 Recovery Solenoid Valve Coil R-2 Recovery Solenoid Valve Coil R-4 SV2-2 Vacuum Pump Solenoid Coil R-2 Vacuum Pump Solenoid Coil R-4 SV-2 Charging Solenoid Coil R-2 Charging Solenoid Coil R-4 SV4-2 Comp Equalization Solenoid Coil Comp Equalization Solenoid Coil R4 SV- 2 Oil Drain Solenoid Coil R-2 Oil Drain Solenoid Coil R-4 SV7-2 Air Purge Soleniod Coil R-2 Air Purge Soleniod Coil R-4 SV8-2 Manifold Soleniod Coil R-2 Manifold Soleniod Coil R-4 HP-2 High Pressure Limit Switch High Pressure Limit Switch Vacuum Pressure Switch Vacuum Pressure Switch OP-2 Oil Pressure Switch Oil Pressure Switch M-2 Compressor Motor R-2 Compressor Motor R-4 Tank Microswitch R-2 Tank Microswitch R-4 - Power Switch, 2PST - Purge Switch, R-4a, SPST SW- Purge Switch, R-2, SPST - Fan Motor F- Thermal Circuit Breaker TCBR - Tranformer Thermal Circuit Breaker TCBR Black R R Green LP4 Normally Close, will open at 80 psig, manual reset below 280 psig HP-2 Normally Close, will open at 80 psig, manual reset below 280 psig Normally Open, will close at " inch hg vac, auto reset above psig Normally Open, will close at " inch hg vac, auto reset above psig Normally Open, will close at 7 psig, auto reset above psig OP-2 Normally Open, will close at 7 psig, auto reset above psig Normally Open with no load, closed with load Normally Open with no load, closed with load 8
9 . A00 ELECTRICAL DIAGRAM- Mode (Recover) VAC 0HZ F -2 - SV2-2 HP-2 - R -2 M-2 OP-2 SV-2 SV4-2 SV-2 - SV SV-2 4 R SW SV7-2 - Closed LP4 see 4 R see 2 see 2 Black R Green Closed NOTES: when pressure falls below psig 2 R and energize for Mode if is Closed and LP is Open R and will de-energize when closes or opens 4 R will energize for R-2 operation. R will be de-energized for R-4 operation will de-energize if HP if open. HP opens at 80 psig. will be closed for R-2 operation. will be closed for R-4 operation. 9
10 4. A00 ELECTRICAL DIAGRAM- Mode 2 (Evacuation) VAC 0HZ F -2 - SV2-2 HP-2 - R -2 M-2 OP-2 SV-2 SV4-2 SV-2 - SV SV-2 R 4 SW SV Closed 2 LP4 see 4 R see 2 Black see 2 R Green Closed NOTES: when pressure falls below psig 2 and energize for Mode 2 if LP is open. and will de-energize when Vacuum Time expires 4 R will energize for R-2 operation. R will be de-energized for R-4 operation will de-energize if HP if open. HP opens at 80 psig. will be closed for R-2 operation. will be closed for R-4 operation. 0
11 . A00 ELECTRICAL DIAGRAM- Mode (Charge) VAC 0HZ F -2 - SV2-2 HP-2 - R -2 M-2 OP-2 SV-2 SV4-2 SV-2 - SV SV-2 4 R SW SV7-2 - Closed LP4 see 4 see 2 R see 2 R Black Green Closed NOTES: when pressure falls below psig 2 R and energize for Mode if is Closed R and will de-energize when opens or Charge Amount occurs 4 R will energize for R-2 operation. R will be de-energized for R-4 operation will de-energize if HP if open. HP opens at 80 psig. will be closed for R-2 operation. will be closed for R-4 operation.
12 . A00 ELECTRICAL DIAGRAM- Mode (Quick Charge) VAC 0HZ F -2 - SV2-2 HP-2 - R -2 M-2 OP-2 SV-2 SV4-2 SV-2 - SV SV-2 4 R SW SV7-2 see 4 see 2 R see 2 Black R Green NOTES: when pressure falls below psig 2 and energize for Mode - Closed LP4 Closed and will de-energize when Charge Amount occurs 4 R will energize for R-2 operation. R will be de-energized for R-4 operation will de-energize if HP if open. HP opens at 80 psig. will be closed for R-2 operation. will be closed for R-4 operation. 2
13 7. A00 ELECTRICAL DIAGRAM- Mode 7 (Flush) VAC 0HZ F -2 - SV2-2 HP-2 - R -2 M-2 OP-2 SV-2 SV4-2 SV-2 - SV SV-2 4 R SW SV7-2 - Closed see 4 see 2 R LP4 see 2 Black R Green Closed NOTES: when pressure falls below psig 2 R and energize for Mode 7 if is Closed. will de-energize when Flush Time Expires R will de-energize when LP closes or opens 4 R will energize for R-2 operation. R will be de-energized for R-4 operation will de-energize if HP if open. HP opens at 80 psig. will be closed for R-2 operation. will be closed for R-4 operation.
14 8. A00 ELECTRICAL DIAGRAM- Mode 8 (Refill) VAC 0HZ F -2 - SV2-2 HP-2 - R -2 M-2 OP-2 SV-2 SV4-2 SV-2 - SV SV-2 R 4 SW SV7-2 - Closed LP4 see 4 R Black see 2 R Green Closed NOTES: when pressure falls below psig 2 R energize for Mode 8 if is Closed and LP is Open R will de-energize when closes, opens or Max Refill occurs 4 R will energize for R-2 operation. R will be de-energized for R-4 operation will de-energize if HP if open. HP opens at 80 psig. will be closed for R-2 operation. will be closed for R-4 operation. 4
15 9. A00 ELECTRICAL DIAGRAM- Mode 9A (purge) VAC 0HZ F -2 - SV2-2 - HP-2 R -2 M-2 OP-2 SV-2 SV4-2 SV-2 - SV SV-2 R 2 SW SV7-2 R Black R Green NOTES: Push for R4 purge 2 Push SW for purge LP4
16 20. A00 ELECTRICAL DIAGRAM- Mode 9B (Filter Change) VAC 0HZ F -2 - SV2-2 HP-2 - R -2 M-2 OP-2 SV-2 SV4-2 SV-2 - SV SV-2 4 R SW SV7-2 - Closed LP4 see 4 R see 2 see 2 Black R Green Closed NOTES: when pressure falls below psig 2 R and energize for Mode 9B if is Closed and LP is Open R and will de-energize when closes or opens 4 R will energize for R-2 operation. R will be de-energized for R-4 operation will de-energize if HP if open. HP opens at 80 psig. will be closed for R-2 operation. will be closed for R-4 operation.
17 2. A00 ELECTRICAL DIAGRAM- HP Switch Lockout VAC 0HZ F -2 - SV2-2 HP-2 open - R -2 M-2 OP-2 SV-2 SV4-2 SV-2 - SV SV-2 R 2 SW SV7-2 R Black R Green NOTES: HP opens at 80 psig LP4 7
18 22. A00 ELECTRICAL DIAGRAM- tank overfill lockout VAC 0HZ F -2 - SV2-2 - HP-2 R -2 M-2 OP-2 SV-2 SV4-2 SV-2 - SV SV-2 R SW SV7-2 R Black R Green NOTES: If scale weight is greater than Maximum Refrigerant Weight, R,,,, R and are de-energized LP4 8
19 2. A00 SERIES PARTS LIST A00 SERIES MODEL P/N DESCRIPTION SCHEMTIC CODE A00 A00A A00E A00J 0-7 High Side Pressure Gauge G2 x x x x 0-77 Low Side Pressure Gauge G x x x x 0-78 Tank Pressure Gauge G x x x x -00 Keypad x x x x -02 TRANSFORMER x x -0 TRANSFORMER x x -00 High Pressure Switch HP x x x x -0 Low Pressure Switch LP x x x x -02 Main Power Switch x x x x -07 Purge Switch, SW x x x x -200 Tank Micro Switch MS x x x x -00 Compressor Oil Return Solenoid Valve SV4 x x -004 Check Valve CV x x x x -00 Solenoid Block SV,SV2, SV x x -00 Check Valve CV x x x x -007 Compressor Oil Return Solenoid Valve SV4 x x -008 Solenoid Block SV,SV2, SV x x -00 Check Valve CV2 x x x x -04 Solenoid Operator SV,SV2,SV, SV,SV7,SV8 x x -0 Solenoid Operator SV,SV2,SV, SV,SV7,SV8 x x -0 Solenoid Coil-v SV, SV2, SV, SV, SV7, SV8 x x -07 Solenoid Coil-20v SV,SV2,SV, SV,SV7,SV8 x x 7-00 Relay,, x x 7-0 Relay x x 7-0 Relay,, x x 7-0 Relay x x Fan x x Fan x x 9-0 Circuit Breaker F x x 9-07 Circuit Breaker F x x 4- Filter Shell FD x x x x 4-2 Fan Grill x x x x Pressure Regulator RG x x x x 4-70 Liquid Sight Glass SG x x x x Compressor M x x 4-70 Oil Separator OS x x x x Condenser Coil x x x x Compressor M x x Cotter Pin x x x x # Recovery Tank x x x x 4-72 Vacuum Pump x x 4-70 Vacuum Pump x x Manifold Valve Knob x x x x Cart x x x x Cowling x x x x 44-7 Control Panel x x x x " Pneumatic Wheels x x x x 2-0 4" Swivel Caster x x x x 2-02 Cart Hand Grips x x x x 2-0 4" Swivel Caster with Brake x x x x 4-00 ounce Oil Bottle x x x x 4-0 Metal Bottle Cap x x x x 2-00 Power Cord x 7-70 DOA Chamber DOA x x x x Label Knob ON- x x x x MASTER LABEL SHEET A00 x 9
20 P/N DESCRIPTION SCHEMTIC CODE A00 A00A A00E A00J Vacuum Pump Receptacle x x 8-0 Vacuum Pump Receptacle x x PC Board Nylon Stand Offs x x x x 82-0 IEC Electrical Inlet x x x x Black Wire Tie x x x x 8-4 #8-2 Socket Head Screw x x x x 8- #-2 nut with star washer x x x x 8-20 /4-20 Lock Nut x x x x 8-2 /4-20 x." Socket Head Screw x x x x 8-22 #8 x /2 Phillips Sheet Metal Screw x x x x 8-24 #0-24 x /2 Fan Mounting Screw x x x x 8-29 /4-20 x." bolt x x x x 87-0 / Rivet x x x x A00-A Scale Assembly x x x x AMNFLD220-A Manifold Gauge Assembly V, V2, G, G2, SV8, & CV2 x x A00PCB-A PC Board PCB x x x x ACMP0-A Compressor Assembly M x x ACMP220-A Compressor Assembly M x x ACOIL4-A Condenser Coil Assembly R-4 x x x x ACOIL2-A Condenser Coil Assembly R-2 x x x x ADISCH0-A Discharge Block Assembly SV, SV7 x x ADISCH220-A Discharge Block Assembly SV,SV7 x x AMNFLD0-A Manifold Gauge Assembly V, V2, G, G2, SV8, & CV2 x x AOILINJ-A Oil Injection Assembly V x x x x ARDOA-A DOA chamber assembly DOA x x x x ARH0-A Manifold Internal Hose x x x x ARH-A Liquid and Vapor Tank Hose H4, H x x x x ARH2-A Purge Tank Hose H x x x x ARH-A Vacuum Pump Hose H x x ARH4-A Purge Gauge Internal Hose x x x x ARH-A Compressor Suction Hose x x x x ARH-A High Side Service Hose H2 x x x x ARH7-A Low side Service Hose H x x x x ARH8-A Vacuum Interconnect Hose x x x x ARH9-A Oil Drain Hose x x x x ARH4-A Vacuum Pump Hose H x x ARH-A R4 Low side Service Hose H x x x x ARH7-A R4 High Side Service Hose H2 x x x x AROILD-A Oil Drain Assembly V4 x x x x AROILSEP0-A Oil Return Assembly OS & SV4 x x AROILSEP-A Oil Return Assembly OS & SV4 x x ARSB0-A Solenoid Block Assembly SV,SV2, SV x x ARSB220-A Solenoid Block Assembly SV,SV2, SV x x ARXF Filter Drier FD x x x x XRK Teflon Valve Repair Kit V,V2,V,V4, V x x x x QCH4 High Side 4a Service Coupling SC2 x x x x QCL4 Low Side 4a Service Coupling SC x x x x TMX2G-A Thermistor T, T2 x x x x 20
21 Additional Contact Information: CPS Products, Inc., USA CPS Products, Inc. 00 East st Street Hialeah, FL 0, USA , (U.S. only) Fax CPS Products NV Elisabethlaan 2, 200 Antwerpen, Belgium (2) Fax (2) info@cpsproducts.be CPS Australia PTY. LTD. Unit 2, 2 Richmond Road, Richmond SA 0, Australia , Fax sales@cpsaustralia.com.au CPS Asia Ruby Industrial Complex #0-09A Genting Block 80 Genting Lane, Singapore 49 () 840, Fax () cpsasia@signet.com.sg Website: 2
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