Leadership in hose technology Rubber Hose Catalogue

Transcription

1 Leadership in hose technology Rubber Hose Catalogue Issue TRRHCAT.09.01

2 ABOUT US. Totalrubber has grown from a small company in Melbourne, to become a respected pillar of the Rubber Industry in Australia. Trading from 11 branches with hundreds of distributers, we supply an extensive range of industrial products such as hose, fittings, v-belts and sheet rubber and matting to customers that can rely on us. SERVICE Operating out of every major city and key towns around Australia are our friendly staff with experienced leadership from people who have been around the hose industry for many years. DISTRIBUTION Distribution from 11 key locations around Australia. This allows us to provide quality service and correct solutions for a customers needs.

3 Contents CODE Description Page MULTI-PURPOSE MD1 Multi Series II 1 AIR AD1 Air 1 AD2 Xcel Air 1 AD3 Ultra Air 2 AD4 Xtreme Air 2 AD5 Eagle 600 Yellow 2 AD7 Air Brake 3 AS1 Hot Air Transfer 3 WATER WD1 Water Delivery 3 WD2 Ultra Water Delivery 4 WD3 GP Washdown 4 WD4 Straight Radiator 4 WD5 Fire Reel 5 WD6 Car Heater 5 WS1 Water Suction 5 WS2 Contractor Suction 6 WS3 EPDM Water Suction 6 LAYFLAT PM/PM Pumpmaster 6 PM/IR Travelling Irrigator Hose 6 PETROLEUM PD1 Petroleum Delivery 7 PD2 Fuel Line 7 PD4 Marine Fuel Line ISO 7 PS1 Petroleum Suction 8 PS2 Hydraulic Return 8 PS3 Hot Tar Transfer 8 PS4 Tasman Marine Exhaust 9 PS5 Hi-Flex Fuel Suction 9 BEVERAGE & FOOD BD1 Brewers Delivery Red & Black 9 BD3 Edible Oil 10 BD4 Xtra Brewers Delivery 10 BS1 Brewers Suction Red & Black 10 BS3 Beverage Master 10 BS4 Foodlite 11 BS5 Feed Transfer 11 BS6 Chocolate 11 BS7 Winelite 12 BS8 Bottleline 12 SANITARY RANGE HRGNH Sanitary - Gladiator Suction 13 HRPSG Sanitary - Protector Suction 13 HRSSW Sanitary - Sentry Soft Wall 13 HRTSD Sanitary - Challenger Teflon 14 HRMHH Sanitary - Milk Haulers Hose 14 CHEMICAL CS1 XLPE Chemical Suction 15 CS2 EPR Chemical Suction 15 CS3 UHMWPE Chem Suction FDA 15 STEAM SD1 Steam 16 SD2 Xtreme Steam 16 SD3 GP Steam 16 SD4 Non-Conductive 17 GAS GD1 Twinweld Oxy/LPG 17 GD2 Twinweld Oxy/Acy 17 GD3 Blue Oxygen Soloweld 17 GD4 Red Acetylene Soloweld 18 GD5 Orange LPG Soloweld 18 GD6 Soloweld Black 18 MATERIAL HANDLING HD1 Blast-off 19 HD2 Abrasive Delivery 19 HD3 Xtreme Concrete Transfer 19 HD4 Concrete Transfer 20 HD6 Conductive High Abrasion 20 HS1 Muff Coupling 20 HS3 R.C Drill 20 HS4 Transport Collecter 21 HS5 Airseeder 21 FRAS FD1 FRAS Delivery 22 FD2 Cable Trailing 22 FS1 FRAS Suction 22 INFORMATION TECH Pressure/Flow Rate Data 23 TECH Rubber Properties 24 HOSE Custom Built Hose 25 HOSE Workshop Hose Fitting Facility 26 HOSE Hose Selection Guide 27 HOSE Hose Usage Guide 28 TECH Chemical Resistance Chart INFO Terms & Conditions 32 Rubber Hose Catalogue

4 Coon Applications: This high quality multi-purpose hose is suitable for conveying air, water, oil, petroleum and various chemicals. RMD1 MULTIPURPOSE Coil Lengths = 20mt, 40mt & 100mt. Bar Weight kg/mt RMD Stocked RMD Stocked RMD Stocked RMD Stocked RMD Stocked RMD Stocked RMD Stocked RMD Stocked RMD Stocked RMD Stocked *RMD Stocked Note: Suitable for transfer of ULP at low pressure. No static wire. Safety factor 3:1. Burst pressure is three times that of working pressure. Extruded Construction Tube Black smooth Nitrile rubber, resistant to 55% aromatic content. Electronically non-conductive, *RMD1051 wrapped construction Braided synthetic cord. Red smooth extruded rubber, abrasion & weather resistant. Branding: White Totalrubber printing. -25 C to 100 C RMD2 Pic as above MULTIPURPOSE Coil Lengths:100mt & -10 C to 60 C Bar Weight kg/mt RMD Request RMD Stocked Lightweight and Heavy Duty multi purpose TPR hose Coon Applications: Suitable for air, water, oil, heavy water, salt solution and petroleum products. Extruded Construction Tube Black, smooth, oil and chemical resistant TPR. High strength polyester braids. Red, smooth, oil, weather and abrasion resistant TPR.. Coon Applications: Medium duty mandrel built air hose for transfer of compressed air in mining, construction, hire and general industry applications. RAD1 AIR 10 BAR Coil Lengths = 20mt/61mt (Others On Request). Bar Weight kg/mt RAD Stocked RAD Stocked RAD Stocked RAD Stocked RAD Stocked RAD Stocked RAD Stocked RAD Stocked Tube Black smooth synthetic rubber, oil mist resistant. Plies of high strength synthetic cord. Black smooth synthetic rubber, abrasion and weather resistant. Blue/White Totalrubber stripe -35 C to +70 C Coon Applications: Heavy duty mandrel built air supply line. Ideal for rough applications in the mining, construction and hire industries. 1 RAD2 AIR 20 BAR Coil Lengths = 20mt/61mt (Others On Request). Bar Weight kg/mt RAD Request RAD Stocked RAD Request RAD Request RAD Request RAD Request RAD Request Tube Black smooth synthetic rubber, oil mist resistant. Plies of high strength synthetic cord. Black smooth synthetic rubber, Blue/Yellow Totalrubber stripe -35 C to +70 C

5 Coon Applications: Heavy duty mandrel built air supply line. The safety yellow cover makes it ideal for use in underground mining, hire and construction applications. RAD3 AIR 20 BAR Coil Lengths = 20mt/61mt Bar Weight kg/mt RAD Stocked RAD Stocked RAD Stocked RAD Stocked RAD Stocked RAD Stocked RAD Request Tube Black smooth synthetic rubber, oil mist resistant. Plies of high strength synthetic cord. Yellow smooth synthetic rubber, Blue/White Totalrubber stripe -35 C to +70 C Coon Applications: This steel reinforced heavy duty air hose is suited to the most severe mining and industrial applications. The high margin of safety gives a long trouble free service. RAD4 40 BAR STEEL AIR Coil Lengths = 20mt, 40mt & 100mt. Bar Weight kg/mt RAD Request RAD Request RAD Stocked RAD Stocked RAD Stocked RAD Stocked RAD Stocked RAD Stocked Safety Factor 3:1 Burst pressure in 3 times that of working pressure. Tube Black smooth synthetic rubber, heat and oil mist resistant. Plies of steel wire cord. Yellow smooth synthetic rubber, Blue Totalrubber stripe -35 C to +80 C Coon Applications: General purpose hose with safety yellow cover is ideally suited for the transfer of air and water in the mining and hire industries. RAD5 EAGLE 600 Coil Lengths = 20mt, 40mt & 100mt. Bar Weight kg/mt RAD Stocked RAD Stocked RAD Stocked >>>Also available in Black (RAD6) <<< Tube Black smooth synthetic rubber, oil mist resistant. Braided synthetic cord. Yellow smooth synthetic rubber, Black Totalrubber stripe -35 C to + 70 C 2

6 Coon Applications: This hose had been designed for use in compressed air brake line systems on semi-trailers, trucks and buses. RAD7 AIR BRAKE J1402 Coil Lengths = 20mt/200mt. Bar Weight kg/mt RAD Stocked RAD Stocked Conforms to SAE-J1402A for use with permanent and re-usable fittings. Tube Black smooth synthetic rubber. Braided synthetic cord. Black smooth synthetic rubber, White Totalrubber stripe -35 C to + 75 C Coon Applications: The flexible heavy duty suction hose is specially designed for the transfer of hot air to dry bulk material handling tanks. RAS1 HOT AIR BLOWER Coil Lengths = 20mt Bar Weight kg/mt RAS Stocked RAS Request Tube Black smooth EPDM rubber. Plies of high strength synthetic cord incorperating a steel wire helix. Black smooth synthetic rubber, Red/Black Totalrubber stripe -35 C to C Coon Applications: Medium duty mandrel built rubber hose suited for general purpose industrial water transfer applications. RWD1 10 BAR WATER DELIVERY Coil Lengths = 20mt/61mt. Bar Weight kg/mt RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Request Tube Black smooth synthetic rubber. Plies of high strength synthetic cord. Black smooth synthetic rubber, Green Totalrubber stripe -35 C to + 70 C 3

7 Coon Applications: Heavy duty mandrel built hose suited for the transfer of light slurry solutions, in both high and low pressure applications. RWD2 20 BAR WATER DELIVERY Coil Lengths = 20mt. Bar Weight kg/mt RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked Tube Black smooth synthetic rubber. Plies of high strength synthetic cord. Black smooth synthetic rubber, Green Totalrubber stripe -20 C to + 80 C Coon Applications: Medium duty extruded rubber washdown hose. The white cover makes it ideally suited for hot water washdown in the food processing industry. RWD3 WHITE WASHDOWN Coil Lengths = 20mt/100mt Spools. Bar Weight kg/mt RWD Stocked RWD Stocked RWD Stocked Extruded Construction Tube White smooth EPDM. Braided synthetic cord. White smooth Neoprene rubber, Branding: Black Totalrubber print. -35 C to + 95 C Coon Applications: Heavy duty mandrel built straight radiator hose for the transfer of water in motor cooling systems. RWD4 STRAIGHT RADIATOR Lengths = 1mt. (Flexible Radiator Hose Also Available.) Bar Weight kg/mt RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked RWD Stocked Tube Black smooth synthetic rubber. Plies of high strength synthetic cord. Black smooth synthetic rubber, Branding: Green Totalrubber stripe. -35 C to + 98 C 4

8 Coon Applications: Medium duty extruded hose suited for use on fire hose reels. Complies with Australian Standards AS1221. RWD5 FIRE REEL HOSE Coil Lengths = 20mt/100MT/200mt. Bar Weight kg/mt RWD Stocked RWD Stocked RWD Stocked Extruded Construction Tube Black smooth synthetic rubber. Braided synthetic cord. Black ribbed synthetic rubber, White Totalrubber printing. -25 C to + 75 C Coon Applications: Medium duty extruded hose specially designed for the transfer of hot water in a vehicle heating system. Manufactured to SAE J20R3 for excellent service life in all vehicles. RWD6 CAR HEATER HOSE Coil Lengths = 20mt/100MT/200mt. Bar Weight kg/mt RWD Stocked RWD Stocked RWD Stocked RWD Stocked Extruded Construction Tube Black smooth synthetic rubber. Braided synthetic cord. Black smooth synthetic rubber, White Totalrubber print. -25 C to + 98 C Coon Applications: A medium duty suction hose suitable for use in agricultural, construction and mining industries. RWS1 WATER SUCTION Coil Lengths = 20mt/61mt. Bar Weight kg/mt RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked The hose is suitable for water, sea water and light slurry in both negative and positive pressure applications. Tube Black smooth synthetic rubber. Braided synthetic cord incorperating a steel wire helix. Black smooth synthetic rubber, Green/Yellow Totalrubber print. -20 C to + 80 C 5

9 Coon Applications: Highly flexible corrugated rubber hose suitable for the transfer of water in negative pressure applications. RWS2 CONTRACTORS SUCTION Lengths = 3mt/6mt & 20mt On Request. Bar Weight kg/mt RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked RWS Stocked metre lengths incorperate cuffed ends for ease of inserting hose fitting. Tube Black smooth synthetic rubber. Plies of high strength synthetic cord incorperating a steel wire helix. Black rcorrugated synthetic rubber, Green/Black Totalrubber stripe. -35 C to + 70 C Coon Applications: A medium duty suction hose suitable for use in agricultural, construction and mining industries. RWS3 EPDM WATER SUCTION Lengths = 20mt/61mt. Bar Kg/mt RWS Request RWS Stocked RWS Request The hose is suitable for water, sea water and light slurry in both negative and positive pressure applications. EPDM cover ensures longevity when exposed to UV. Tube Black smooth EPDM rubber. Braided synthetic cord incorperating a steel wire helix. Black smooth EPDM, Green/Yellow Totalrubber print. -35 C to + 90 C PM/PM PUMPMASTER H.D. LAYFLAT Lengths = 100mt/200mt. (Other Lengths Available). Section Bar Layflat/De-Watering PM/PM Stocked Layflat/De-Watering PM/PM Stocked Layflat/De-Watering PM/PM Stocked Layflat/De-Watering PM/PM Stocked Layflat/De-Watering PM/PM Stocked Layflat/De-Watering PM/PM Stocked Layflat/De-Watering PM/PM Stocked Layflat/De-Watering PM/PM Stocked PM/IR Lengths = 100mt/150mt/200mt. Coon Applications: Tried, tested and proven in large bore de-watering applications over many industries including irrigation, mining, construction and hire. Extruded nitrile and circular woven Polyester/ Nylon reinforced hose with very low expansion and elongation properties. TRAVELLING IRRIGATOR LAYFLAT Section Bar Kg/mt End Pull Kg/s Layflat/De-Watering PM/IR Request Layflat/De-Watering PM/IR Request Layflat/De-Watering PM/IR Request Layflat/De-Watering PM/IR Stocked Layflat/De-Watering PM/IR Request Layflat/De-Watering PM/IR Request Layflat/De-Watering PM/IR Request Coon Applications: Travelling Irrigation Applications (Drag Travellers) Linear move supply lines Flexible pipeline Slurry, sludge and liquid manure pumping. Heavy duty dredge discharge. Applications that require high resistance to abrasion. Extruded nitrile and circular woven Polyester/Nylon reinforced hose with very low expansion and elongation properties to elimenate snaking. Manufactured to ASAE394/1A C to + 90 C 6

10 Coon Applications: Medium duty mandrel built hose suited for the transfer of oil and petroleum based products up to 30% aromatic content. RPD1 PETROLEUM DELIVERY Coil Lengths = 20mt/61mt. Bar Weight kg/mt RPD Stocked RPD Stocked RPD Stocked RPD Stocked RPD Stocked RPD Stocked RPD Stocked RPD Stocked RPD Stocked Tube Black smooth Nitrile rubber, 30% aromatic content. Plies of high strength synthetic cord with copper anti-static wire. Black smooth oil resistant rubber. Brown Totalrubber stripe. -20 C to + 80 C Coon Applications: Designed for use in vehicle fuel systems for the transfer of petroleum product under low pressure. RPD2 SAE30R7 - FUEL LINE Coil Lengths = 20mt/200mt. (Spools) Bar Weight kg/mt RPD Stocked RPD Stocked RPD Stocked RPD Stocked RPD Stocked RPD Stocked Tube Black smooth Nitrile rubber, 30% aromatic content. Braided synthetic cord. Black smooth synthetic fuel and oil resistant rubber. White Totalrubber printing. -35 C to C Coon Applications: Suitable for delivery of petroleum products up to 50% aromatic content and 15% oxygenated compounds, biodiesel and ecological fuel on private boats up to 24mt and ourboard motors. RPD4 MARINE FUEL LINE - ISO,LLOYDS,SAE,USCG Lengths = 20mt/Request Other Bar Weight kg/mt Vacuum/ Kpa RPD > Stocked RPD > Stocked RPD > Request RPD > Request RPD > Request RPD > Request RPD Request RPD Request RPD Request RPD Request RPD Request RPD Request RPD Request RPD Request RPD Request RPD Request RPD Request RPD Request Complying SAEJ1527 : USCG-A1-ISO 7840:2004 A1 CE Homologated DIP /MI/ R.I.N.A and 06/00078 Lloyds Register. Tube: Black smooth synthetic rubber. High tensile textile plies. Black smooth self-extinguishing synthetic rubber resistant to abrasion, heat, oil, ozone and marine environment.fabric impression. Carbopomp with listing of industry standards that the particular size meets. -20 C to + 80 C 7

11 RPS1 PETROLEUM SUCTION Coil Lengths = 20mt/61mt. Bar Weight kg/mt RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Request Coon Applications: Heavy duty suction and discharge hose suited for the transfer of oil and petroleum based products up to 55% aromatic content in both positive and negative pressure applications. Tube Black smooth Nitrile rubber, 30% aromatic content. Plies of high strength synthetic cord incorperating a steel wire helix. Black smooth oil resistant rubber. Brown Totalrubber stripe. -20 C to + 80 C Coon Applications: Heavy duty suction and discharge hose specially designed for loading and unloading of hot tar and ashphalt. RPS3 HOT TAR TRANSFER Coil Lengths = 20mt. Bar Weight kg/mt Bend Rad RPS Request RPS Request RPS Request Tube Black smooth Polyacrylic compound. Plies of high strength synthetic cord incorperating a steel wire helix. Black smooth synthetic rubber, Branding: Brown Totalrubber stripe. -15 C to C 8

12 Coon Applications: Lightweight highly flexible suction and discharge hose suited for the transfer of marine exhaust and sea water mixture. Complies with: Nordic Boat Standard MC-9, DNV Lloyds and VTT-National Maritime Sweden. RPS4 MARINE EXHAUST Lengths = 20mt. (Also Available In Smooth Cover). Lloyds Approved. Bar Weight kg/mt Bend Rad RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked Tube Black smooth exhaust gas resistant. Plies of high strength synthetic cord incorperating a steel wire helix. Black corrugated ozone and oil resistant rubber. Branding: White Totalrubber printing. -30 C to C Coon Applications: Extra flexible suction and delivery hose for the transfer of oils, diesel fuel and petroleum based products. RPS5 HI-FLEX FUEL SUCTION Lengths = 40mt Coil. (Suitable for unleaded). Bar Weight kg/mt Bend Rad RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Stocked RPS Request RPS Request RPS Request Suitable for use with unleaded fuel with a maximum 5% MTBE and 15% oxygenated compounds. Fully complies with SAE-100R4 specifications. Tube Black smooth NBR rubber, 60% aromatic content. Plies of high strength synthetic cord incorperating a static helix wire. Black smooth conductive rubber, oil and flame resistant. Brown/Yellow Totalrubber stripe. -25 C to + 80 C Coon Applications: Medium duty mandrel built hose suitable for the transfer of wine, beer, potable water and other food stuffs. 9 RBD1 BREWERS DELIVERY Coil Lengths = 20mt (Also Available In Black RBD2) Bar Weight kg/mt RBD Stocked RBD Stocked RBD Stocked RBD Stocked RBD Stocked RBD Stocked RBD Stocked RBD Stocked Also available in Black (RBD2) Not suitable for oily or fatty foods. Tube Red smooth food quality synthetic rubber. F.D.A approved. Plies of high strength synthetic cord. Red smooth synthetic rubber, Red/White Totalrubber stripe. -35 C to + 70 C

13 Coon Applications: Mandrel built special quality food delivery hose, particularly suitable for the transfer of oily and fatty foods. Also excellent for other food products. RBD3 EDIBLE OIL Coil Lengths = 40mt/61mt. Bar Weight kg/mt RBD Stocked RBD Request Tube White food quality taste free and odourless synthetic rubber F.D.A approved. Plies of high strength synthetic cord. White smooth synthetic rubber, Branding: White/Red Totalrubber stripe. -15 C to + 70 C Coon Applications: Heavy duty delivery hose suitable for conveying wine, beer, potable water and other foodstuffs where a tough heavy wall hose is required. Not suitable for oily or fatty foods. RBD4 BREWERS XTRA HEAVY DUTY Coil Lengths = 20mt. Bar Weight kg/mt RBD Request RBD Request RBD Request RBD Request Tube Red smooth food quality synthetic rubber F.D.A approved. Plies of high strength synthetic cord. Red smooth synthetic rubber, Branding: Red/White Totalrubber stripe. -35 C to + 70 C Coon Applications: Mandrel built suction and delivery hose suitable for the transfer of wine, beer, potable water and other foodstuffs. Not suitable for oily or fatty foods. RBS1 BREWERS SUCTION Coil Lengths = 20mt. (Also Available In Black RBS2) Bar Weight kg/mt Bend Rad RBS Stocked RBS Request RBS Stocked RBS Stocked RBS Request RBS Stocked RBS Stocked RBS Stocked Also available in Black on request (RBS2) Tube Red smooth food quality synthetic rubber F.D.A approved. Plies of high strength synthetic cord incorperating a steel wire helix. Red smooth synthetic rubber, White/Red Totalrubber stripe. -35 C to + 70 C Coon Applications: This special mandrel built hose incorperates a nylon helix creating a crush resistant lightweight suction transfer hose. RBS3 BEVERAGE MASTER Coil Lengths = 20mt,30.5mt,40mt & 61mt Bar Kg/mt RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Request Ideally suited for tank truck food, milk and wine transfer where the possibility of the hose being accidently crushed is high. Tube White smooth Butyl rubber F.D.A approved. Plies of high strength synthetic cord incorperating a nylon helix. White/Grey smooth EPDM rubber. Branding: Blue/White Totalrubber stripe. -40 C to C 10

14 Coon Applications: Extremely lightweight and flexible suction and discharge hose suitable for use with wine, beer and other foodstuffs. RBS4 FOODLITE Lengths = 20mt/40mt. Bar Kg/mt Bend Rad RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Stocked Ideally suited for tanker discharge. Suitable for use with millk. Tube White smooth food quality synthetic rubber F.D.A approved. Plies of high strength synthetic cord incorperating a multiple steel wire helix. Blue smooth synthetic rubber, Branding: White/Blue Totalrubber stripe. -40 C to + 80 C (Detergent steam up to 100 C for some minutes.) Coon Applications: Highly flexible corrugated suction and delivery hose for pneumatic transfer of abrasive foods and animal feed. RBS5 FEED TRANSFER Lengths = 20mt/30.5mt Bar Kg mt Bend Rad RBS Request RBS Request Not recoended for oily or fatty foods. Tube Tan non-toxic abrasion resistant rubber. Plies of high strength synthetic cord incorperating a steel wire helix. Black corrugated synthetic rubber, Branding: Blue/Black Totalrubber stripe. -20 C to + 70 C Coon Applications: Premium quality mandrel built food suction and delivery hose suitable for a large range of foodstuffs including oily and fatty foods. RBS6 CHOCOLATE SUCTION Lengths = 20mt/40mt. Bar Kg mt Bend Rad RBS Request RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Request Tube White smooth food quality synthetic rubber, taste free and odourless, F.D.A approved. Plies of high strength synthetic cord incorperating a steel wire helix. White smooth food quality synthetic rubber, taste free and odourless, F.D.A approved. Red/White Totalrubber stripe. -40 C to C 11 A complete range of quality fittings are available for use with the Food Grade Hose range shown on this two page spread. Contact Totalrubber for more detailed information.

15 Coon Applications: Transfer of wine, drinking water, alcoholic drinks (92% alcohol) fruit juices, oily and fatty foods, milk and dairy products. Light and flexible hose makes it easy to handle. RBS7 WINELITE Lengths = 20mt/40mt. Bar RBS Stocked RBS Request RBS Stocked RBS Stocked RBS Stocked RBS Stocked RBS Stocked Complying with F.D.A standards. Tube: White smooth taste free odourless food-quality butyl rubber, non-toxic and F.D.A approved. Crush resistant double nylon helix and plies of high strength synthetic cord. Red smooth rubber, Branding: Red/White Totalrubber stripe. -20 C to + 70 C (Cleaning up to 100 C up to 1/2 hour.) RBS8 BOTTLELINE Lengths = 40mt/Others Available Bar RBS Stocked RBS Stocked RBS Stocked Coon Applications: Transfer of wine, drinking water, alcoholic drinks (92 % alcohol) fruit juices, oily and fatty foods, milk and dairy products. It is both light and flexible making it the perfect hose on any bottleline application where constant handling of the hose is present. Complying with F.D.A standards. Tube: White smooth taste free and odourless food quality butyl rubber, non-toxic and F.D.A approved. Crush resistant double nylon Helix and plies of high strength synthetic cord. Mauve smooth abrasion, weather and ozone resistant. Branding: Totalrubber stripe. -20 C to + 70 C (Cleaning up to 100 C up to 1/2 hour.) New Product TR CC Crimp Critical Control Crimp Special TR Design for use with our Lightwall Hose Range RBS4 Foodlite RBS7 Winelite RBS8 Bottleline A complete range of quality fittings are available for use with the Food Grade Hose range shown on this two page spread. Contact Totalrubber for more detailed information. 12

16 Coon Applications: Abrasion resistant non-marking cover perfect for high traffic areas. Crush resistant. Monofilament helix allows hose to return to original shape after being twisted, kinked or run over by a vehicle. Suitable for (CIP). SA/HRGNH High pressure rated. GLADIATOR - CRUSH RESISTANT Tube. White butyl or synthetic polyester. Coil Lengths = 100ft/Other Lengths Available Bar Weight kg/mt Vac hg Bend Rad Coil Lgth Ft SA/HRGNH040 SA/HRGNH050 SA/HRGNH063 SA/HRGNH075 SA/HRGNH Request Request Request Request Request Multiple fabric spirals with monofilament helix. EPDM Branding: Red with yellow or white stripe. -40 C to C (continuous) (+ 120 C intermitent) Coon Applications: Engineered to handle a wide variety of applications. Rated for full suction and discharge Tube. White FDA butyl. SA/HRPSG Two fabric spirals with helix wire. PROTECTOR - SUCTION/DISCHARGE Coil Lengths = 100 ft/others Available Bar Weight kg/mt Vac hg Bend Rad Coil Lgth Ft SA/HRPSG012 SA/HRPSG025 SA/HRPSG040 SA/HRPSG050 SA/HRPSG063 SA/HRPSG075 SA/HRPSG Stocked Stocked Stocked Stocked Stocked Stocked Stocked SENTRY SOFTWALL - DISCHARGE Coil Lengths = 100 ft/others Available Bar Weight kg/mt Vac hg Bend Rad Coil Lgth Ft SA/HRSSW040 SA/HRSSW050 SA/HRSSW063 SA/HRSSW Stocked Stocked Stocked Stocked le ilab ge m Ava e Ran r p e s m P i Ho Cr est tary n. B r Sani g i Des h Ou USA se Wit U For C to C (+ 120 C intermittent) Tube. White butyl. Two fabric spirals. Yellow/Black Totalrubber stripe. Coon Applications: Softwall design for extra flexibility and handling ease. Ultra-lightweight. Designed exclusively for discharge service when structural rigidity is not needed. Chemically resistant to mild caustic solutions. High pressure rated. Ideally suited for overhead CIP wash units. SA/HRSSW al ase EPDM weather resistant rubber. EPDM. Blue/Yellow stripe. -40 C to C (continuous) (+ 120 C intermitent) r ple Cou y r a it San ctice ReS e a ble a P s ang t r Reu s Bes ose R. n ig rld ary H Des Wo it USA bly the ur San a O u h g t Ar Wi Use For eal

17 SA/HRTSD CHALLENGER - TEFLON SUCTION/DELIVERY Coil Lengths = 100ft/Other Lengths Available. Bar Weight kg/mt Vac hg Bend Rad Coil Lgth Ft SA/HRTSD Request SA/HRTSD Stocked SA/HRTSD Stocked SA/HRTSD Stocked SA/HRTSD Request SA/HRTSD Stocked SA/HRTSD Stocked SA/HRTSD Stocked SA/HRMHH MILKFLEX - SUCTION/DISCHARGE Coil Lengths = 100ft/Other Lengths Available Bar Weight kg/mt Vac hg Bend Rad Coil Lgth Ft SA/HRMHH Request SA/HRMHH Request SA/HRMHH Request SA/HRMHH Request Coon Applications: Premium quality with smooth, non-stick, chemically inert FEP Teflon lining. Does not impart taste or odour. Dual helix with static dissipated wire provides full vacuum, excellent flexibility and added safety when electrical continuity is required. Excellent chemical resistance. Durable and kink-resistant. Tube. White FEP/Teflon. Two fabric spirals with dual wire helix and static wire. EPDM weather resistant rubber. White/Green stripe. -40 C to C Coon Applications: Lightweight and flexible. Remains supple even in extremely cold temperatures. Resists pinhole leaks during high temperature cleaning. Reduced cracked helix problems caused by pressure surges or ageing. Tube. White FDA butyl. Two fabric plies with double helix wire. White natural rubber. Milkflex branded stripe. -40 C to + 88 C continuous. A special range of Sanitary Fittings are available for use with the Sanitary hose range shown on this two page spread. Please contact Totalrubber for more information. 14

18 Coon Applications: Mandrel built hose with a specially compounded cross-linked polyethylene tube to handle a wide range of chemicals, petroleum products and oils. RCS1 XLPE SUCTION Coil Lengths = 20mt. Bar Weight kg/mt Bend Rad RCS Request RCS Request RCS Request RCS Request RCS Request RCS Request RCS Request RCS Request Special order only MOQ applies Tube Black smooth cross-linked polyethylene. Plies of high strength synthetic cord incorperating a steel wire helix. Green smooth EPDM, weather and ozone resistant. Purple/White Totalrubber stripe. -20 C to + 70 C Coon Applications: Mandrel built suction and discharge hose designed to handle a wide range of chemicals, acids and alcohols. Also recoended for use with industrial and sea water. RCS2 EPR CHEMICAL SUCTION Coil Lengths = 20mt. ar Weight kg/mt Bend Rad RCS Request RCS Stocked RCS Stocked RCS Stocked RCS Stocked RCS Request Special order only MOQ applies Tube Black smooth EPR rubber. Plies of high strength synthetic cord incorperating a steel wire helix. Black smooth EPR rubber. Purple/Black Totalrubber stripe. -40 C to C Coon Applications: Special multi-purpose food quality suction and delivery hose, suitable for oily or fatty foods. RCS3 UHMWPE CHEMICAL SUCTION Coil Lengths = 20mt/Others Available On Request Bar Weight kg/mt Bend Rad RCS Stocked RCS Stocked RCS Stocked RCS Stocked RCS Stocked RCS Stocked RCS Stocked RCS Stocked Excellent for beer, wine, spirits up to 98% concentration. Also suitable for conveying a wide range of chemicals. Tube. White smooth, ultra high molecular weight polyethylene, (UHMWPE), meets FDA standards. High strength synthetic cord plus wire helix and anti-static copper wire. Blue smooth wrapped EPDM/SBR rubber, Branding: Totalrubber stripe. -20 C to + 80 C 15

19 RSD1 BLACK STEAM 8 Coil Lengths = 20mt/Others Available On Request Bar Weight kg/mt RSD Stocked RSD Stocked RSD Stocked RSD Stocked RSD Stocked RSD Stocked Coon Applications: Mandrel built rubber steam supply hose recoended for use with saturated steam at a maximum working pressure of 8 Bar (120psi). Safety Warning: Exposure to steam is dangerous. If not properly controlled, steam can cause damage to property, serious injury and even death. You must select the proper steam hose for the given application. Also appropriate installation, usage and maintenance of the steam hose you select will contribute to increasing operator safety. Tube: Black smooth EPDM, heat resistant rubber. Plies of high strength synthetic cord. Black smooth EPDM, heat resistant rubber. Branding: Red/Black Totalrubber stripe. -40 C to C RSD2 XTREME STEEL STEAM Coil Lengths = 20mt/61mt. Bar Weight kg/mt RSD Stocked RSD Stocked RSD Stocked RSD Stocked RSD Stocked RSD Stocked Coon Applications: Mandrel built high pressure wire braided steam hose designed for service with saturated steam at a maximum pressure of 12BAR (250psi). Not recoended for use on steam cleaners. Safety Warning: Exposure to steam is dangerous. If not properly controlled, steam can cause damage to property, serious injury and even death. You must select the proper steam hose for the given application. Also appropriate installation, usage and maintenance of the steam hose you select will contribute to increasing operator safety. Tube Black smooth EPDM heat resistant rubber. Plies of steel wire cord Red smooth EPDM heat resistant rubber. Branding: Yellow/Red Totalrubber stripe. -40 C to C RSD3 GREASEPROOF STEAM Coil Lengths = 20mt/61mt. Bar RSD Stocked RSD Stocked RSD Stocked RSD Stocked WARNING NOTE!!!!! There are many critical factors when fitting the ground joint couplings. Air Coon Applications: Mandrel built rubber steam supply hose for use in greasy or oily areas such as abattoirs and food processing. Recoended for use with saturated steam at a maximum working pressure of 8BAR (120psi). Safety Warning: Exposure to steam is dangerous. If not properly controlled, steam can cause damage to property, serious injury and even death. You must select the proper steam hose for the given application. Also appropriate installation, usage and maintenance of the steam hose you select will contribute to increasing operator safety. Tube Black smooth EPDM heat resistant rubber. Plies of high strength synthetic cord. White smooth synthetic grease-proof rubber. Branding: Totalrubber embossed. -40 C to C 16

20 RSD4 NON-CONDUCTIVE STEAM Coil Lengths = 20mt/61mt. Bar RSD Stocked RSD Stocked RSD Stocked RSD Stocked RSD Stocked RSD Request Coon Applications: Mandrel built high pressure wire braided steam hose designed for service with superheated steam at a maximum pressure of 6BAR. Not recoended for use on steam cleaners. Safety Warning: Exposure to steam is dangerous. If not properly controlled, steam can cause damage to property, serious injury and even death. You must select the proper steam hose for the given application. Also appropriate installation, usage and maintenance of the steam hose you select will contribute to increasing operator safety. Tube Black smooth EPDM heat resistant rubber. Plies of high strength sunthetic cord. Red smooth EPDM heat resistant rubber. Branding: Yellow/Red Totalrubber stripe. -40 C to C Coon Applications: Dual extruded medium pressure hose suitable for the transfer of oxygen and LPG for welding and gas cutting applications. RGD1 TWINWELD OXY/LPG Lengths = 20mt/100mt/200mt Bar Weight kg/mt RGD Stocked RGD Request RGD Stocked Conforms to Australian Standards: AS MPA. & AS MPA. Extruded Construction Tube Black smooth synthetic rubber. Braided synthetic cord. Blue/Orange smooth synthetic rubber, Branding: White Totalrubber print. -35 C to + 70 C Coon Applications: Dual extruded medium pressure hose suitable for the transfer of oxygen and acetylene gas for welding and gas cutting applications. RGD2 TWINWELD OXY/ACC Lengths = 20mt/100mt/200mt Bar Weight kg/mt RGD Stocked RGD Stocked RGD Stocked Conforms to Australian Standards: AS MPA. Extruded Construction Tube Black smooth synthetic rubber. Braided synthetic cord. Blue/Red smooth synthetic rubber, Branding: White Totalrubber print. -35 C to + 70 C Coon Applications: Extruded medium pressure hose suitable for the transfer of oxygen gas for welding and gas cutting applications. Conforms to AS MPA. RGD3 SOLOWELD BLUE OXY Lengths = 20mt/100mt. Bar Weight kg/mt RGD Stocked RGD Stocked RGD Request RGD Stocked Extruded Construction Tube Black smooth synthetic rubber. Braided synthetic cord. Blue smooth synthetic rubber, Branding: White Totalrubber print. -35 C to + 70 C 17

21 Coon Applications: Extruded medium pressure hose suitable for the transfer of acetylene gas for welding and gas cutting applications. Conforms to AS MPA. RGD4 SOLOWELD RED OXY Lengths = 20mt/100mt. (Spools) Bar Weight kg/mt RGD Stocked RGD Stocked RGD Stocked RGD Stocked Extruded Construction Tube Black smooth synthetic rubber. Braided synthetic cord. Red smooth synthetic rubber, Branding: White Totalrubber print. -35 C to + 70 C Coon Applications: Extruded medium pressure hose suitable for the transfer of LPG gas for welding and gas cutting applications. Conforms to AS1869/C MPA. RGD5 SOLOWELD ORANGE LPG Lengths = 20mt/100mt/200mt (Spools) Bar Weight kg/mt RGD Stocked RGD Stocked RGD Request RGD Stocked Extruded Construction Tube Black smooth synthetic rubber. Braided synthetic cord. Orange smooth synthetic rubber, Branding: White Totalrubber print. -35 C to + 70 C Coon Applications: Used for welding / cutting purpose. LPG hose can also be used for connecting liquid bottles to appliances. BS, ISO, DIN, AS. RGD6 SOLOWELD BLACK ARGON Lengths = 20mt/200mt. (Spools) Bar RGD Stocked Used for welding / cutting purpose. Extruded Construction Tube: Black synthetic rubber blend. High strength polyester yarn. Black weather resistant rubber. Branding: White Toralrubber print. -25 C to + 75 C 18

22 Coon Applications: Long lasting heavy duty hose exceptionally tough and abrasion resistant for use in the abrasive blasting industry. RHD1 BLAST-OFF SANDBLAST Lengths = 20mt/61mt. Bar Weight kg/mt RHD Stocked RHD Stocked RHD Stocked RHD Stocked RHD Stocked RHD Stocked RHD Stocked RHD Stocked RHD Stocked RHD Stocked Tube Black smooth abrasion resistant rubber. Plies of high strength synthetic cord. Black smooth synthetic rubber, Yellow Totalrubber stripe. -35 C to + 70 C Coon Applications: Mandrel built rubber discharge hose. The heavy duty abrasion resistant tube makes it ideal for the transfer of slurry and dry cement in low pressure applications. RHD2 ABRASIVE DELIVERY Lengths = 10mt/20mt/Others On Request Bar Weight kg/mt RHD Stocked RHD Stocked RHD Stocked RHD Request RHD Request RHD Request Tube Black smooth abrasion resistant rubber. Plies of high strength synthetic cord. Black smooth synthetic rubber, Yellow Totalrubber stripe. -35 C to + 70 C Coon Applications: Extra heavy duty steel wire reinforced mandrel built hose used for the placement of concrete to the casting location. Extremely crush and suction resistant. RHD3 XTREME STEEL CONCRETE DEL Lengths = 10mt/20mt. (Assemblies Available) Bar Weight kg/mt Bend Rad RHD Stocked RHD Stocked RHD Stocked RHD Stocked RHD Request RHD Request Tube Black smooth abrasion resistant rubber. Plies of high strength steel wire cord. Black smooth synthetic rubber, Red Totalrubber stripe. -35 C to + 70 C 19

23 Coon Applications: Heavy duty fabric, reinforced mandrel built hose. The thick abrasion resistant liner makes it ideal for the transfer and placement of concrete. RHD4 CONCRETE DELIVERY Lengths = 30mt. (Assemblies Available). Bar Weight kg/mt RHD Stocked RHD Stocked RHD Stocked RHD Stocked RHD Stocked Tube Black smooth abrasion resistant rubber. Plies of high strength synthetic cord. Black smooth synthetic rubber, Branding: Yellow Totalrubber stripe. -35 C to + 70 C Coon Applications: Extra heavy duty steel wire reinforced mandrel built hose used for the placement of concrete to the casting location. Extremely crush and suction resistant. RHD6 ANTI-STATIC HIGH ABRASIVE Lengths = 30mt. (Assemblies Available). Bar RHD Request RHD Request Tube Black smooth abrasion resistant rubber. Plies of high strength steel wire cord. Black corrugated synthetic rubber, Branding: Totalrubber stripe. -35 C to + 70 C RHS1 MUFF COUPLING Coil Lengths = 5mt/6mt/10mt/20mt. Bar Weight kg/mt RHS Request RHS Stocked RHS Stocked RHS Stocked RHS Stocked RHS Stocked RHS Stocked RHS Stocked RHS Stocked RHS Stocked Couplings Stocked < Please refer to our fittings catalogue. Coon Applications: Suction and delivery of abrasive slurry in mining and extractive industries. Muff Coupling hose has many advantages over conventional material handling hoses which have inbuilt flanges. These include - Flexibility of length. - - on site cutting to length. - Economical - reusable ends. - Ease of installation - bolt holes can be aligned more easily. - Can be used as a suction/delivery hose. Twenty five years of use by the Australian Mining Industry has proven the versatility of Muff Coupling Hoses. Tube Black smooth abrasion resistant rubber. Plies of high strength synthetic cord incorperating a steel wire helix. Black smooth synthetic rubber, Branding: Yellow Totalrubber stripe. -35 C to + 70 C Coon Applications: This extremely heavy duty mandrel built suction and discharge hose was specially designed to transfer Earth samples from the reverse cycle drill rig to the cyclone. RHS3 R.C DRILL Coil Lengths = 20mt/61mt. Bar Weight kg/mt RHS Request RHS Stocked RHS Request Tube Black smooth abrasion resistant rubber. Plies of high strength synthetic cord incorperating a steel wire helix. Black smooth synthetic rubber, Branding: Yellow Totalrubber stripe. -35 C to + 70 C 20

24 Coon Applications: This lightweight mandrel built hose has a corrugated cover for extra flexibility. The abrasion resistant tube makes it ideal for use on dust collection machinery and sand recovery units. RHS4 TRANSPORT COLLECTOR Coil Lengths = 10mt/20mt. Bar Weight kg/mt Bend Rad RHS Request RHS Stocked RHS Stocked RHS Stocked RHS Stocked Tube Black smooth abrasion resistant rubber. Plies of high strength synthetic cord incorperating a steel wire helix. Black smooth synthetic rubber, Branding: Yellow Totalrubber stripe. -35 C to + 70 C Coon Applications: Mandrel built suction and discharge hose with special abrasion resistant liner is designed for use as a primary and secondary supply line for agricultural airseeding machinery. It is also ideally suited as a lightweight slurry hose. RHS5 AIRSEEDER DELIVERY Coil Lengths = 10mt/20mt. Bar Weight kg/mt Bend Rad *RHS Stocked RHS Stocked RHS Stocked RHS Stocked RHS Stocked RHS Stocked *Note. RHS5032 is a delivery hose only. Tube Black smooth abrasion resistant rubber. High strength synthetic cord, incorperating a steel wire helix. *RHS5032 does not incorperate a steel helix. Black smooth EPDM weather resistant rubber. Yellow/Black Totalrubber stripe. -35 C to + 70 C A range of couplings and clamping methods are available through Totalrubber and our in-house Workshop Facility. Please contact Totalrubber for more information. Swage - Crimp - Genuine Band-It - Flanged - Bauer Type & Custom Fabrication for Small and Large Bore. 21

25 Coon Applications: Built to AS2660 Class B, this heavy duty fire resistant anti-static air hose is ideally suited for use in the coal mining industry and other high fire risk areas. RFD1 FRAS DELIVERY Coil Lengths = 20mt/61mt. Bar Weight kg/mt RFD Stocked RFD Stocked RFD Stocked RFD Stocked RFD Stocked RFD Stocked RFD Stocked RFD Stocked RFD Stocked Tube FRAS black smooth synthetic rubber, oil mist resistant. Plies of high strength synthetic cord. FRAS black smooth synthetic rubber, Orange/Black Totalrubber stripe -35 C to + 70 C Coon Applications: Mandrel built low pressure delivery hose specially compounded to meet Australian Standards specification AS2660 for fire resistant and anti-static. RFD2 FRAS CABLE TRAILING Coil Lengths = 20mt/61mt. Bar Weight kg/mt RFD Stocked RFD Stocked RFD Stocked RFD Stocked RFD Stocked RFD Stocked RFD Stocked RFD Stocked Ideally suited as an electrical conduit in the underground mining industry. Tube Black smooth synthetic rubber. Plies of high strength synthetic cord. FRAS black smooth synthetic rubber, Branding: Orange/Black Totalrubber stripe -30 C to + 70 C Coon Applications: Built to AS2660 Class B. This heavy duty fire resistant, anti-static suction hose is ideally suited for use in high fire risk industries. RFS1 FRAS SUCTION Coil Lengths = 20mt/61mt. (On Request). Bar Weight kg/mt RFS Stocked RFS Stocked RFS Stocked RFS Stocked Tube FRAS black smooth synthetic rubber, oil mist resistant. Plies of high strength synthetic cord incorperating a steel wire helix. FRAS black smooth synthetic rubber, Branding: Orange/Black Totalrubber stripe -35 C to + 70 C 22

26 - Technical Information Pressure Drop of Air Through Rubber Hose Size Cu./m of Free Air () Size Cu./m of Free Air Pressure Drop In Hoses The following tables of pressure drops and flow rates are based on experimental data and may be considered typical of most hoses. The data is based upon hoses laid out in a straight line and thus it must not be considered as an exact result that may be obtained at a given pressure. Variables such as hose fittings and bends increase the frictional losses and an estimate of their effect may be detirmined by adding an equivalent length to the hose length. Values of the equivalent length (Le) may be detirmined using the inside diameter (D) of the hose in the following relationships. 90 swept elbow - Le = 20D 90 square elbow - Le = 50D 45 square elbow - Le = 16D Hose coupling - Le = 5D Pressure Drop (kpa/100m) Water at 20 C Through Hose Flow Rate Hose Internal Diameter l/m Volumetric Flowrate of Water Through 100m Hose (litre/min.) Inlet Pressure Hose Internal Diameter () (kpa)

27 Information About Rubber Rubber Properties Coon Name ASTM Designation Composition General Properties Butyl IIR Isobutylene Isoprene Excellent weathering resistance, low permeability to air and gasses, good physical properties, heat resistant, poor resistance to petroleum based fluids. Cross Linked Polyethylene XLPE Cross Linked Polyethylene Excellent resistance to a wide range of solvents, chemicals, acids and oils (including aromatice). EPDM EPDM Ethylene Propylene Diene-terpolymer. Excellent ozone, chemical and ageing characteristics. Poor resistance to petroleum based fluids, very good steam resistance. EPR EPM Ethylene Propylene Copolymer Excellent ozone, weathering, heat, chemical and ageing resistance, low permeability to water, not oil resistant. Hypalon CSM Chloro-Sulphonated Polyethylene Excellent weathering, ozone and acid resistance. Good heat and abrasion resistance and a fair resistance to petroleum based fluids. Natural Rubber NR Isoprene Natural Excellent physical properties, very good abrasion resistance. Acid resistant but not oil resistant. Neoprene CR Chloroprene (Perbunan-C) Excellent weathering resistance, flame retardent, good oil resistance and good physical properties. Nitrile (Buna-N) NBR Nitrile Butadiene Excellent oil resistance, moderate resistance to aromatics and good physical properties. Polyacrylic ACM Acrylic Monomer Excellent oil and tar resistance at high temperature. SBR SBR Styrene Butadiene Good physical properties, good abrasion resistance, poor resistance to petroleum based fluids. Viton FPM Hexafluro-Propylene Excellent high temperature resistance, particulary in air and oil, very good chemical resistance. 24

28 Custom Built Hose Custom rubber hose Totalrubber custom built hose assemblies are designed for each customers unique application. The design department has over 25 years experience in this specialty mandrel built hose field and have sales representation throughout Australia. Materials and sizes. Only the highest quality materials are used in the construction of these hose assemblies. Rubber compounds are selected to produce the best performance for each application. Hoses can be constructed with soft wall for pressure delivery or hard wall incorperating a helix wire for suction. Sizes range from 25 to 2000 in diameter and continuous lengths up to 1,200 metres! Totalrubber specialise in corrugated exterior hoses to give maximum flexibility. Coon applications. There are endless possibilities for custom built hose applications, some of the most coon are: - Mining abrasive slurry transfer - Dredging operations - Pumping and irrigation - Stacker reclaimer reeling hose - Mineral processing - Road sweeper hose - Offshore exploration transfer hose - Dock hose to BS Grain transfer - Concrete pumping and pump squeeze tubes - Food and beverage transfer - Acid and chemical transfer. Beaded (swivel) Flange Beaded ends or swivel Fixed flange spigots can flanges are the most be built into the assembly coon hose termination. in most flange styles The ability for the flange to and materials. These are swivel before tighten allows suited for applications for easy bolt hole allignment that do not require regular a n d a l s o a l l o w s h o s e hose rotation. rotation to maximise hose wear without the need to remove the assembly. Fixed Flange Cuffed (soft ends) Plain End C u f f e d o r s o f t e n d s are normally applied to hoses that require a fitting to be inserted and externally clamped. Cuffs can be enlarged to accomodate different diameters at each end of the hose. Plain end termination can be built for applications that require special end fittings to be attached after manufacture such as internal swage fittings or muff couplings. 25

29 - Workshop Facilit y Custom hose ends. Plain (Butt-weld) Plain end stems are the base fitting that can be threaded, welded or grooved to create many different styles of end connection. It is not recoended that fittings be welded afted swaging as this may damage the hose and cause premature failure. Male Thread Male threaded fittings can be supplied in BSP, NPT and API. After swaging threaded fittings can then be connected to female threaded adaptors and couplers such as camlocks, flanges, bends etc, the options are endless. Fixed Flange Fixed flange fittings are an economical flange end for use in applications that do not require critical flange hole allignment or periodical hose rotation to maximise hose wear. Product available in any non reducing flange table drillings. Swivel Flange Swivel flange fittings are most benificial in applications where flange allignment is unknown and in situations that require periodical hose rotation to maximise hose wear. Product available in any non reducing flange table drilling. Milk Thread Milk thread fittings are available in both female and male configurations. Milk thread fittings are manufactured from solid bar which elimenates weld seams that could potentially trap bacteria, making them ideal for use in the wine and food processing industries. Industry standard and custom assemblies f o r a l a r g e r a n g e o f a p p l i c a t i o n s from single units to bulk quantities. 26

30 HOSE SELECTION GUIDE - Reprinted from RAM hose handbook. General For best performance, a hose should be selected to meet the service conditions under which it is to be used; before deciding on the size, type and quality of the hose, complete information on the actual service requirements should be examined. The information selection guide below will be of assistance in compiling the information required. 1. Hose dimensions (a) Inside diameter. (b) Outside diameter. (c) length (state whether overall length or length excluding couplings). (d) tolerance limitations (if normal RMA tolerances can t be used). 3. Uncoupled hose ends (a) straight or enlarged. (b) capped or raw (uncapped). (c) soft ends or wire to end. 2. Type of Service (a) material to be conveyed through hose:- 1. chemical name. 2. concentration. 3. temperature extremes (low and high). (b) working pressure (including surge). (c) suction or vacuum requirements (water column or inches of mercury). 4. Coupled hose fittings (a) type of fittings:- 1. male or female. 2. type of thread. 3. non-re-attachable. 4. re-attachable. The TOTALRUBBER range of rubber hose consists of two styles of construction: 1. Wrapped (hand built) construction Tube, plies, reinforcing and cover are spirally wrapped by hand onto a rotating steel tube (mandrel), cured with steam, then removed.this type of construction produces a hose with a fabric like overlapping finish. A Non wire, textile reinforced it consists of a rubber tube, plies of synthetic cord. C Wire reinforced hose, smooth cover it has at least one wire added to the reinforcement component of the construction. B Non wire, steel reinforced it consists of a rubber tube, plies of steel cord. D Nylon reinforced hose, Single and double helix designed for better weight, flexibility and crush resistance. 2. Extruded (braided) construction Tube, braid and cover are extruded and braided through a production line of machines in a continual single process. The product is cured using steam or hot sand, then coiled. This type of construction produces a hose with a smooth consistant finish. Non wire, braided hose consists of an extruded tube and cover with layers of braided synthetic cord. 27

31 HOSE USAGE GUIDE - Hose usage guide Hose Life We are often asked how long a length of hose may be expected to last and it is a question to which it is impossible to give a quantitative answer. We can however, consider the factors which may cause a hose to fail and it is convenient to break these down into chemical and mechanical failures, although the two factors frequently interact. Mechanical Industrial hoses frequently find themselves in mechanically damaging environments and deteriorating forces including but not limited to abrasion, impacts, tension, torsion, kinking, crushing and gouging. The ability of a hose to resist such damage depends partly on the design of the hose and partly on the severity and frequency of the forces subjected on the hose. Coon sense dictates that elimination or minimisation of abrasive conditions will prolong a hoses life. Where it is impossible to avoid such conditions, the choice of a quality hose designed for the application will pay dividends. Quality costs money but in the long run, quality is money well spent. Chemicals Frequently, hoses are required to transport oils, acids or chemicals and it is important that the compounds used in the construction of the hose are suitable for the materials to be carried. The chart on the following pages provides a guide, but ultimately it is necessary to evaluate the hose in the field. Oils and solvents cause swelling of rubbers and may also extract constituents from the rubber compounds. Probably the most important factor to remember when specifying a hose is: whatever the form of attack, it will be more rapid at higher temperatures; the rate of attack roughly doubles for every 10ºC rise in temperature. Hose life can be prolonged by draining the hose of its contents when not in use. Rubber Hose should be used as a transfer device and not a storage device. Oxygen and ozone in the atmosphere also attack rubber, coonly known as weathering. Attack by ozone is particularly vicious even when present to the extent of only a few parts per million. Coon exposure of hose to ozone comes from being in the vicinity of electric welding operations or of sparking electric motors and measures should be taken to minimise exposure to such conditions. Other oxidative elements sometimes present in the atmosphere (eg. Oxides of nitrogen or sulphur) can also be very damaging. Ozone is particularly damaging where a hose is under slight stress, eg. Over a coupling, at a kink or on the outside of a bend. The characteristics of ozone attack are the development of cracks across the line of stress. Where a hose is failing rapidly in service, it is important to identify whether this is for mechanical or chemical reasons. A slight change in the operating conditions may be all that is required to remove the damaging influences. Minimum Bend Radius Tight radius bends impose stresses on the structure of the hose which may be sufficient to cause reduction in the performance (temperature/vacuum) of a hose. In extreme cases, over bending a hose can cause permanent deformation and damage to the product. A hoses minimum bend radius depends on many factors of the construction including the thickness of the wall, the presence and strength of an embedded wire helix, the reinforcement method employed and the degree of reduction in performance which can be tolerated. For consistency, a minimum bend radius should be measured to the inside surface of the bent hose and care should be taken to consider the tightest part of the bend. Permeability All rubber is to some degree permeable. A hose conveying a gas will always have a slight permeation through the hose wall. Blistering of the hose will occur due to trapped gas beneath the cover if the rate of the permeation through the lining is faster than the hose. To assist in the dispersion of this gas, hose covers are often pricked during manufacturing. Storage Many of the above influences in deterioration are to be found in careless storing conditions. Ideally, hoses should be stored in a cool environment away from direct sunlight, sources of oil or chemical contamination and free from stresses (such as arise from stacking too high or coiling too tightly). Fluorescent or mercury lamps generate light waves harmful to rubber and should be avoided. 28

32 29 Chemicals and compounds change frequently. Please consult us if you are unable to find a match.

33 30

34 31

35 Terms and conditions Despite any other provision of these Terms and Conditions, if the Buyer supplies any of the goods to any person before all the money payable by the Buyer has been paid to TOTALRUBBER (and has not been claimed or clawed-back by any person standing in the place of or representing the Buyer), the Buyer agrees that: it holds the proceeds of re-supply of the goods on trust for and as agent for TOTALRUBBER iediately when they are receivable or are received; it must either pay the amount of the proceeds of re-supply to TOTALRUBBER iediately when they are received or pay those proceeds into a bank account as trustee for TOTALRUBBER; if the Buyer fails to pay for the goods within the period of credit extended by TOTALRUBBER to the Buyer,TOTALRUBBER may recover possession of the goods at any site owned, possessed or controlled by the Buyer and the Buyer agrees that TOTALRUBBER has an irrevocable licence to do so without incurring any liability to the Buyer or any person claiming through the Buyer. if required, it will assign to TOTALRUBBER any rights to any outstanding money relating to the re-supply of the goods. The Buyer irrevocably appoints TOTALRUBBER or its nominee as its attorney to sign all documents and do all things necessary to assign the debts to TOTALRUBBER under this clause, where the Buyer has failed to do so within 7 days of receiving written notice to do so, and ratifies any acts the attorney lawfully does or causes to be done with respect to any such assignment of debts. For the purpose of determining which goods have not been paid for, the Buyer will be deemed to have re-supplied the goods on a FIFO basis. The risk in the goods will transfer to the Buyer on delivery to the Buyer. LIABILITY TOTALRUBBER will not be liable for any claim, loss or expense whatsoever or howsoever arising which is made after the expiration of 3 days from the date of delivery or the date of the invoice (whichever is later). TOTALRUBBER will not, to the extent permitted by law, be subject to any liability which exceeds the replacement value of the subject goods. TOTALRUBBER will not be liable for any contingent, consequential or punitive damages arising in any way whatsoever. The Buyer acknowledges this express limitation of liability and agrees to limit any claim accordingly. TOTALRUBBER will not be liable for any claim, loss or expense sustained or incurred by any person arising in any way as a result of the unavailability of goods, any delay in delivery of the goods or any failure to deliver goods. Any advice, recoendation, information or representation provided by TOTALRUBBER as to the quality or performance of the goods or their suitability for a particular purpose or otherwise in relation to the goods is given in good faith but without any liability or responsibility on the part of TOTALRUBBER. The Buyer acknowledges that it has not relied upon or been induced by any representation of TOTALRUBBER. DEFAULT If the Buyer: fails to make any payment in accordance with these Terms and Conditions of Sale; fails to comply with any of these Terms and Conditions of Sale; being an individual coits any act of bankruptcy, or being a corporation passes a resolution for winding up or liquidation; enters into any composition or arrangement with creditors or if a receiver including a provisional receiver, or receiver and manager, trustee or administrator is appointed for any property or assets; has execution levied against it; or becomes liable to be wound up by reason of insolvency or if any petition is presented for its winding up,then the Buyer will be in default under these Terms and Conditions of Sale and TOTALRUBBER may at its option and without prejudice to any of its rights under these Terms and Conditions of Sale or in law or equity, do one or more of the following: suspend or terminate any contract; require the payment of cash before or on delivery of any further goods; charge default interest on all overdue payments, at the rate of 12% per annum, calculated daily, from the due date for payment until paid in full; suspend any further deliveries and iediately recover possession of any goods not paid for in full and sell them; require that all money owing by the Buyer, regardless of the due date, be due and payable; and/or sue the Buyer for breach of contract. TOTALRUBBER in these Terms and Conditions of Sale is Total Rubber Services (Aust) Pty Ltd ACN trading as TOTALRUBBER of 6-8 Siddons Way, Hallam, Victoria. ORDERS The Buyer, by ordering the goods from TOTALRUBBER, acknowledges and agrees: that it is expressly contracting with Total Rubber on these Terms and Conditions of Sale; and to be bound by these Terms and Conditions of Sale, unless otherwise expressly agreed to in writing by Total Rubber and: _ these Terms and Conditions of Sale are current as at the date on which they are delivered to the Buyer; TOTALRUBBER may revise these Terms and Conditions of Sale and provide updated Terms and Conditions of Sale to the Buyer; and _ the Buyer must comply with the revised Terms and Conditions of Sale within 30 days of them being delivered to the Buyer. TOTALRUBBER will not be bound to supply any goods to the Buyer until TOTALRUBBER raises an invoice in respect of any quote to supply goods. The minimum order for the Buyer, if located within Australia is $30.00 net value per order or, if located outside Australia, the minimum order is $ net value per order. PRICING AND PAYMENT Unless otherwise agreed in writing, all sales are made at TOTALRUBBER s price at the time of delivery, including goods placed on back order which may be subject to price variations between order and delivery. The price of goods quoted by TOTALRUBBER or on TOTALRUBBER s price list is exclusive of GST. In addition to the price payable for the goods, the Buyer must pay to TOTALRUBBER, on demand, the GST payable in respect of the supply of those goods. For the purposes of these Terms and Conditions of Sale, GST has the same meaning as that word is given in the A New Tax System (Goods and Services Tax) Act 1999 (as amended). Unless otherwise agreed in writing all prices are strictly net and the Buyer must pay the full purchase price of the goods as set out on TOTALRUBBER s invoice within 30 days after the month of delivery. Payment by the Buyer, if located within Australia, may be made by Visa, Mastercard or Bankcard. Payment by the Buyer, if located outside Australia, is to be by one of the following methods irrevocable letter of credit, telegraphic transfer bank to bank, Visa or Mastercard. Open accounts may be opened by arrangement. DELIVERY All shipments are FOB unless special arrangements have been agreed. Consult TOTALRUBBER for details. Where a delivery date is specified, TOTALRUBBER will use its best endeavours to deliver the goods on the due date. TOTALRUBBER may unilaterally delay or suspend any delivery for any period or cancel any agreement for sale without any liability whatsoever. The Buyer must notify TOTALRUBBER of any shortages in orders within 3 days of delivery, otherwise the Buyer will be deemed to have accepted the order. SPECIFICATION CHANGES TOTALRUBBER reserves the right to alter designs and specifications when conditions warrant without notice. For critical applications technical advice should be requested before ordering. RETURNS AND WARRANTY A 10% handling fee will be levied for goods returned which are incorrectly ordered or surplus to requirement. No goods will be accepted for return without prior notice. No claims or return of goods will be accepted after 7 days from the date of delivery of the goods. All claims, requests for credit, or return of goods must quote the delivery docket number or invoice number that goods were supplied against. No returns will be accepted of cut lengths of hose or goods manufactured specifically for any customer. Freight must be prepaid on all returns. TOTALRUBBER warrants its products to be free from defects in material and workmanship but, to the extent permitted by law, limits its obligations to replacing goods, which after examination by TOTALRUBBER are deemed to be defective. The Buyer must notify TOTALRUBBER of any defects in goods within 90 days of shipment. PROPERTY AND RISK Property in the goods will remain with TOTALRUBBER until TOTALRUBBER has been paid in full for the goods under all individual contracts for the supply of the goods between TOTALRUBBER and the Buyer. While the goods remain the property of TOTALRUBBER, the Buyer agrees with TOTALRUBBER that: the Buyer has no right or claim to any interest in the goods to secure any liquidated or unliquidated debt or obligation TOTALRUBBER owes to the Buyer; the Buyer cannot claim any lien over the goods; the Buyer will not create any absolute or defeasible interest in the goods in relation to any third party, except with TOTALRUBBER s prior written consent; the Buyer is a bailee of the goods until such time as property in them passes to the Buyer and that this bailment continues in relation to each of the goods until the price of the goods has been paid in full; pending payment in full for the goods, the Buyer: must not supply any of the goods to any person outside its ordinary or usual course of business; must not allow any person to have or acquire any security interest in the goods; must insure the goods for their full insurable or replacement value (whichever is higher) with an insurer licensed or authorised to conduct the business of insurance in the place where the Buyer carries on business; must not remove, deface or obliterate any identifying mark or number on any of the goods. GENERAL No agent, employee or representative of TOTALRUBBER will have any authority whatsoever to bind TOTALRUBBER to any affirmation, representation, warranty or condition concerning the goods sold under these Terms and Conditions of Sale unless such affirmation, representation, warranty or condition is specifically included in writing within these Terms and Conditions of Sale. The Buyer agrees that all contracts made with TOTALRUBBER will be deemed to be made in the State of Victoria and the Buyer agrees to submit to the jurisdiction of appropriate court in the State of Victoria. The provisions of these Terms and Conditions of Sale will be separate and severable from each other to the extent that if any provision or provisions are considered to be inoperative then the remaining provision or provisions will be binding on and enforceable by the parties. In these Terms and Conditions of Sale, unless the context otherwise requires: Buyer means and includes the Buyer and any servant, agent, partner, contractor or employee of that person; TOTALRUBBER includes all TOTALRUBBER s employees and agents; a reference to including means including without limitation ; any agreement, warranty, representation or obligation which binds or benefits 2 or more persons, binds or benefits those persons jointly and severally; and $ or dollars is a reference to the lawful currency of Australia. 32

36 ABOUT US. Totalrubber has grown from a small company in Melbourne, to become a respected pillar of the Rubber Industry in Australia. Trading from 11 branches, with hundreds of distributers, we supply an extensive range of industrial products such as hose, fittings, v-belts,sheet rubber and matting to customers that can rely on us. WE NOW ALSO DO... Sunflex Hydraulic Hose & Fittings. Catalogue available on request. HOSE & FITTINGS