Conveying Equipment Product Handbook
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1 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Conveying Equipment Product Handbook Rock Face to Load Out 1
2 PORTABLE CONVEYING REVOLUTION Did you know much of the technology used to design portable bulk handling conveyors was born in little old West Central Minnesota? Yep that s us! While Superior certainly didn t invent portable conveying, our significant advancements during the latter half of the 20th century revolutionized the technology. Today, we re the world s largest builder of portable bulk handling conveyors. 2 Superior Industries
3 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Telestacker Conveyor Defeat Material Segregation with the World s Best Selling Telescopic Conveyor AVOID PENALTIES WITH IN-SPEC STOCKPILES 01/ Radial travel blends material better than conical piles / Variable height keeps proper mix of coarse and fine materials. 03/ Adjustable discharge height eliminates material overrun / Windrow stockpiling blends fine, medium coarse materials. 05/ No need to blend material with loader during reclamation. 06/ Programmable automation effortlessly controls motion. Rock Face to Load Out 3
4 KING OF THE STOCKPILES With encouragement from our founder, two young Superior engineers were tasked to advance telescopic radial stacking conveyors in the 1990s. At the time, the technology was semi-portable at best. Years of research and development produced the first TeleStacker Conveyor in 1997 and by 2000 the brand quickly became the preferred standard for bulk handlers around the world. With 1,350 units manufactured and counting, our pursuit of excellence continues as we work together to defeat costly material segregation, accelerate road and pit portability and wipe out time-consuming maintenance TPH TPH ,000 TPH ,200 TPH ,500 TPH ,800 TPH ,400 TPH ,200 TPH 54 4,000 TPH ,000 TPH 72 4 Superior Industries
5 FEATURES / TOW EYE Heavier duty design for years of dependable durability. 02/ CHEVRON PULLEY Ejects fugitive material for longer lasting pulleys and belting. 03/ SEALING SYSTEM Maintains tight seal between belt and skirting for spillage free load zone. 04/ SONICSCOUT SENSOR If no material is present, automation is paused until action is taken. 05/ EXTERRA SFL DUAL BELT CLEANER Proper automatic tension maintained for life of primary and secondary blades. 06/ MATERIAL LEVEL SENSOR Contact free sensor is not affected by dust or debris. 07/ NAVIGATOR RETURN TRAINER Constantly guides and center belt to present misalignment. 08/ LOAD ROLLERS Each roller equally shares weight of stinger conveyor. 09/ STINGER SAFETY STOP Activates in event of cable failure to maintain position of stinger. 10/ CROSS BRACING Maintains structural rigidity under heavy materials and wind loads. 11/ SLIDETRACK SYSTEM Cable support system designed with no catch points and easy maintenance. 12/ FB UNDERCARRIAGE Provides maximum undercarriage support for safety and lateral stability. 13/ PILEPRO AUTOMATION Designed in-house with clean, easy to understand interface. Rock Face to Load Out 5
6 AXLE CONFIGURATIONS NEW FD AUTO LEVEL AXLE Automatically maintains level travel. Head pulley is always balanced. Prevents belt mistracking. Standard with automation. FD AXLE FD AXLE Hydraulically transfers stacker from inline to radial mode in seconds. Invented by Superior in 1997 with more than 800 FD models built since. Enclosed planetary drive is securely protected from damaging debris. Walking beam suspension properly balances conveyor and load. 6 Superior Industries
7 AXLE CONFIGURATIONS XTP SWING AXLE Pull T-Handle to engage power travel; no chain drive. Physically transfer from road to operation in minutes. Concrete pad provides level runway. Link arms secure road and radial tires. XTP SWING AXLE PIT PORTABLE AXLE PIT PORTABLE AXLE Made from heavy duty fabricated steel. Designed for highest capacity, highest tonnage applications. Designed for towing within the quarry. Rock Face to Load Out 7
8 HIGHLIGHTS PILEPRO AUTOMATION In-house engineers reduce reliance on third parties. Step by step program is easy to setup and understand. Diagnostics screen allows users to quickly pinpoint faults. Proactive maintenance reminders signal upkeep tasks. Volume estimator reports estimated pile tonnage. Save settings for up to four unique pile configurations. PILEPRO AUTOMATION SLIDETRACK SYSTEM No areas for fugitive material to build up. Proven to be more reliable in cold weather. Easy to see and access for maintenance. Retrofit kits for previous model TeleStacker Conveyors. SLIDETRACK SYSTEM LOAD ROLLERS Large diameter rollers support stinger conveyor. Center pivot design supports weight equally on all rollers. Rollers at top and bottom for additional stability. CAM ROLLERS 8 Superior Industries
9 HIGHLIGHTS FB UNDERCARRIAGE Designed with more steel for rock solid bracing. Fully-braced inner and outer structures. Perimeter positioning of cylinders increases structural support. FB UNDERCARRIAGE STINGER SAFETY STOP Continuously monitors cable tension to stinger conveyor. Immediately reacts if breakdown of cable occurs. Spring loaded, mechanical device is field tested and proven. STINGER SAFETY STOP LOW PROFILE Eliminate reliance on transfer conveyor for loading. Accepts feed directly from portable crushers and screens. Minimize the number of loads in portable spread. Reduce space requirements with less equipment. LOW PROFILE Rock Face to Load Out 9
10 OPTIONS HYDRAULIC AXLE JACKS FD AXLE TRACKS URATHON RETURN ROLL MOBILE PIVOT BASE MOXIE ROLLS WALKWAYS PORTABILITY 4-Wheel Drive (FD Axle) Dual Power Travel (XTP Axle) Hydraulic Axle Jacks (XTP Axle) Tow Eye MOBILITY Tracked Mobile Pivot Base Two Wheel Mobile Pivot Base FD Axle Tracks MAINTENANCE Moxie Rolls Urathon Return Roll Self-Aligning Idlers Impact Idlers Auto Greaser Walkways ENVIRONMENT Mainframe Covers Stinger Conveyor Cover Spray Bars Epoxy Paint Galvanized Paint Cold Weather Kit OTHER Compensation Linkage Belt Scale Onboard Counterweight (XTP Axle) Belting Upgrade Wireless Remote Control Dual Power Source SPRAY BARS COMPENSATION LINKAGE 10 Superior Industries
11 PHOTO GALLERY FD AXLE IN TRANSPORT MODE EXPERIENCE UP TO 5,000 TPH SHIP LOADING BARGE LOADING HEAP LEACH MINING BARGE UNLOADING / DREDGE CAPPING Rock Face to Load Out 11
12 TSFD SPECIFICATIONS A B D E C F FD AXLE (TSFD) SPECIFICATIONS OPERATING DIMENSIONS * * (A) Conveyor Length (m) (33.5) (39.6) LP (41.5) (45.7) LP (48.0) (B) Highest Extended Discharge Height (m) 41-3 (12.6) 44-3 (13.4) 44-0 (13.4) 52-9 (16.1) (14.8) (C) Lowest Extended Discharge Height (m) (5.7) 16-1 (4.9) 18-6 (5.6) 19-6 (5.9) 19-6 (5.9) (D) Highest Retracted Discharge Height (m) 24-9 (7.5) 26-1 (7.9) 27-1 (8.2) (9.4) (9.4) (E) Lowest Retracted Discharge Height (m) 12-0 (3.6) 10-4 (3.1) 12-8 (3.8) 12-6 (3.8) 12-4 (3.7) (F) Anchor Pivot to Center of Axle (m) 39-8 (12.1) 49-0 (15.0) 55-4 (16.9) 54-9 (16.7) (21.6) H I J K G FD AXLE (TSFD) SPECIFICATIONS TRAVEL DIMENSIONS * * (G) Travel Length - Kingpin to Rear (m) 60-0 (18.2) 70-0 (21.3) 80-0 (24.4) 80-0 (24.4) 97-6 (29.7) (H) Travel Height (m) 12-5 (3.8) 12-1 (3.6) 13-0 (3.9) (4.2) 14-0 (4.3) Travel Width (m) (3.6) (3.6) (3.6) (3.6) 11-9 (3.5) (I) Kingpin to End of Tow Eye (m) 5-10 (1.7) 5-10 (1.7) 5-10 (1.7) 5-11 (1.8) 8-1 (2.4) (J) Kingpin to Axle (m) (11.5) 47-7 (14.5) 54-0 (16.4) (16.4) 70-0 (21.3) (K) Axle to Head Pulley (m) 22-0 (6.7) 21-5 (6.5) 25-6 (7.7) 26-1 (7.9) 27-6 (8.3) FD Axle Size FD40 FD40 FD40 FD50 FD50 Weight at Axle - 36 Belt Width (kg) 30,500 (13,830) 34,800 (15,785) 36,000 (16,329) 40,000 (18,144) 53,200 (24,131) Weight at Kingpin - 36 Belt Width (kg) 12,500 (5,670) 18,300 (8,300) 13,000 (5,897) 24,600 (11,158) 16,000 (7,257) 12 Superior Industries
13 TSSA SPECIFICATIONS A B D E C F XTP SWING AXLE (TSSA) SPECIFICATIONS OPERATING DIMENSIONS (A) Conveyor Length (m) (39.6) (45.7) (51.8) (57.9) (B) Highest Extended Discharge Height (m) 44-4 (13.5) 52-6 (16.0) 61-0 (18.5) 67-8 (20.5) (C) Lowest Extended Discharge Height (m) 14-2 (6.0) (6.0) (4.5) 16-1 (5.0) (D) Highest Retracted Discharge Height (m) 26-5 (8.0) 31-3 (9.5) 38-6 (11.0) 38-7 (11.0) (E) Lowest Retracted Discharge Height (m) 9-7 (2.9) 10-9 (3.2) 10-8 (3.2) 10-9 (3.2) (F) Anchor Pivot to Center of Axle (m) 48-6 (14.5) 56-4 (17.0) (22.5) (22.5) H I J K G XTP SWING AXLE (TSSA) SPECIFICATIONS TRAVEL DIMENSIONS (G) Travel Length - Kingpin to Rear (m) 69-9 (21.2) 80-0 (24.3) (30.5) (30.5) (H) Travel Height (m) 12-7 (3.8) 13-9 (4.2) 13-9 (4.2) 14-0 (4.2) Travel Width (m) (3.6) (3.6) (3.6) (3.6) (I) Kingpin to End of Tow Eye (m) 5-10 (1.7) 5-11 (1.8) 5-11 (1.8) 5-11 (1.8) (J) Kingpin to Axle (m) 52-3 (15.9) 59-9 (18.2) 77-3 (23.5) 77-3 (23.5) (K) Axle to Head Pulley (m) 17-5 (5.3) 20-4 (6.1) (6.9) (6.9) Weight at Axle - 36 Belt Width (kg) 37,500 (17,000) 38,000 (17,235) 46,000 (20,865) 47,000 (21,318) Weight at Kingpin - 36 Belt Width (kg) 13,600 (6,168) 18,550 (8,414) 20,865 (9,464) 22,500 (10,205) Rock Face to Load Out 13
14 STOCKPILE SPECIFICATIONS A D B E C F TSFD STOCKPILE TSSA STOCKPILE STOCKPILE DIMENSIONS (TSFD) * * (A) Maximum Pile Height (m) 39-2 (11.9) 43-0 (13.1) 43-2 (13.1) 50-0 (15.2) 47-3 (14.4) (B) Lowered Stockpile Height (m) 15-6 (4.7) (4.8) 14-9 (4.5) 16-7 (5.0) (5.7) (C) Anchor Pivot to Center of Pile (m) (30.5) (35.2) (38.5) (40.4) (44.3) STOCKPILE DIMENSIONS (TSSA) (D) Maximum Pile Height (m) 44-5 (13.5) 50-0 (15.2) 58-3 (17.7) 66-1 (20.1) (E) Lowered Stockpile Height (m) 11-5 (3.4) (3.9) (3.6) 14-3 (4.3) (F) Anchor Pivot to Center of Pile (m) (35.4) (38.1) (46.8) (49.7) * Low Profile Model Conveyor Length Stockpile Height ft x in (m) Conical MAXIMUM STOCKPILE CAPACITIES (MANUAL PILES)* Stockpile Volume in Cubic Yards (m 3 ) TSFD 39-0 (11.8) 4,900 (3,200) 19,700 (15,000) 34,400 (26,300) 49,200 (37,600) 6,600 (6,000) 26,600 (24,100) 46,500 (42,200) 66,500 (60,300) 130 TSFD 42-0 (12.8) 6,200 (4,700) 27,300 (20,900) 48,300 (37,000) 69,300 (53,000) 8,400 (7,600) 36,800 (33,400) 65,200 (59,100) 93,600 (84,900) 130 TSSA 45-6 (13.8) 6,700 (5,100) 27,700 (21,200) 48,700 (37,200) 69,700 (53,300) 9,000 (8,200) 37,400 (34,000) 65,800 (59,600) 94,200 (85,500) 136 TSFD-LP 41-6 (12.6) 6,900 (5,300) 30,000 (23,000) 53,300 (40,800) 76,500 (58,500) 9,300 (8,400) 40,600 (36,800) 71,900 (65,200) 103,200 (93,600) 150 TSFD 50-0 (15.2) 9,300 (7,100) 41,000 (31,300) 72,600 (55,500) 104,300 (79,800) 12,600 (11,400) 55,300 (50,200) 98,100 (89,000) 140,800 (127,700) 150 TSSA 50-0 (15.2) 9,200 (7,000) 40,100 (30,700) 71,000 (54,300) 102,000 (78,000) 12,400 (11,200) 54,100 (49,000) 95,900 (87,000) 137,700 (124,900) 158 TSFD-LP 47'-0" (14.3) 9,700 (7,400) 40,900 (31,300) 72,200 (55,200) 103,500 (79,100) 13,100 (11,900) 55,200 (50,100) 97,500 (88,400) 139,700 (126,800) 170 TSSA 58-0 (17.6) 12,900 (9,900) 56,100 (42,900) 99,300 (76,000) 142,400 (108,900) 17,500 (15,900) 75,800 (68,800) 134,000 (121,600) 192,300 (174,500) 190 TSSA 66-0 (20.1) 18,700 (14,300) 82,300 (63,000) 145,800 (111,500) 209,300 (160,000) 25,300 (23,000) 111,100 (100,800) 196,800 (178,500) 282,600 (256,400) 72x190 TSPP 61-0 (18.6) 16,700 (12,800) 75,700 (57,900) 134,800 (103,000) 193,800 (148,200) 22,500 (20,400) 102,200 (92,700) 181,600 (164,700) 261,600 (237,300 ) * Assumptions based on material which has a 37 angle of repose and 100 PCF (1.6 t/m3) material density. 270 Conical Stockpile Volume in Tons (MT) SPLT1123ENPR-03 Superior Industries
15 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET PowerStacker Conveyor Variable Height Portable Stacker with High Speed Road to Radial Shifting Axles FD AXLE POWER FOLD Rock Face to Load Out 15
16 FEATURES / TOW EYE Adjustable pintle style hitch provides the most secure coupling. 02/ RADIAL RECEIVING HOPPER Bolt on design includes adjustable flashing in gathering trough. 03/ CHEVRON PULLEY Ejects fugitive material for longer lasting pulleys and belting. 04/ SUPERIOR IDLERS Trusted seal design provides shields bearing from fugitive material. 05/ V-PLOW Shields tail pulley from onslaught of damaging fugitive material. 06/ HYDRAULIC POWERFOLD Inverted design protects cylinder rods from debris during operation. 07/ FD AXLE Hydraulically transfers stacker from inline to radial mode in seconds. 08/ ENCLOSED POWER TRAVEL Enclosed planetary drive protected from debris. 09/ FOLD SUPPORT Protects conveyor and integrity of belting during folding/unfolding. 10/ HYDRAULIC CONTROL CENTER Quickly raise, lower, fold and unfold conveyor. 16 Superior Industries
17 FEATURES 01/ TOW EYE 02/ RADIAL RECEIVING HOPPER 05/ V-PLOW 07/ FD AXLE ASSEMBLY 09/ FOLD SUPPORT 10/ HYDRAULIC CONTROL CENTER Rock Face to Load Out 17
18 OPTIONS PORTABILITY 4-Wheel Drive (FD Axle) Tow Eye FD AXLE ONBOARD POWER RECEIVING HOPPER HYDRAULIC POWERFOLD EXTERRA SFL DUAL GALVANIZED PAINT OPERATION Hydraulic Powerfold Hydraulic Raise/Lower MOBILITY Onboard Power All Wheel Drive 4-Wheel Drive MAINTENANCE Moxie Rolls Urathon Return Rolls Sealing System Impacts Rolls Impact Bed Exterra SFL Dual Belt Cleaner Receiving Hopper Auto Greaser ENVIRONMENT Belt Covers Epoxy Paint Galvanized Paint OTHER Belt Scale Sonicscout Material Sensor Anchor Pivot Plate Class II Reducer BELT SCALE 18 Superior Industries
19 SPECIFICATIONS A C D E B OPERATING SPECIFICATIONS (A) Conveyor Length (m) 95-0 (29.0) (33.5) (38.1) (45.7) (B) Conveyor Ground Length (m) 88-4 (26.9) (31.1) (36.2) (42.8) (C) Raised Height to Center of Pulley (m) 32-3 (9.8) 36-4 (11.1) 41-4 (12.6) 48-0 (14.6) (D) Lowered Height to Center of Pulley (m) 13-8 (4.2) 17-2 (5.2) 17-7 (5.4) 15-2 (4.6) (E) Anchor Pivot to Center of Axle (m) 47-7 (14.5) 56-3 (17.2) 60-2 (18.3) 79-6 (24.1) F G H I J TRAVEL SPECIFICATIONS (F) Travel Length - Kingpin to Rear (m) 73' -7" (22.4) 54' -10" (16.7) 64' -9" (19.7) 74' -9" (22.7) (G) Travel Height (m) 13' -6" (4.2) 14' -1" (4.3) 14'-0 (4.3) 13' -11" (4.2) Travel Width (m) 11-7 (3.5) 11-8 (3.5) (3.6) (3.6) (H) Kingpin to End of Tow Eye (m) 5' -1" (1.6) 5' -11" (1.8) 6-0 (1.8) 5' -11" (1.8) (I ) Kingpin to Axle (m) (15.5) 29-2 (8.9) 33-6 (10.2) 49-6 (15.1) (J) Axle to Head Pulley (m) 22-8 (6.9) 25-8 (7.9) 31-3 (9.5) 25-3 (7.7) FD Axle Size FD15 FD20 FD40 FD50 Weight at Axle - 36 Belt Width (kg)) 17,750 (8,051) 19,940 (9,044) 33,000 (14,969) 34,200 (15,513) Weight at Kingpin - 36 Belt Width (kg) 4,000 (1,814) 3,060 (1,388) 3,500 (1,588) 10,200 (4,627) Rock Face to Load Out 19
20 STOCKPILE SPECIFICATIONS K L N M STOCKPILE SPECIFICATIONS (K) Raised Stockpile Height (m) 32-0 (9.8) 37-0 (11.3) 42-0 (12.8) 50-0 (15.2) (L) Lowered Stockpile Height (m) 12-4 (3.8) 16-2 (4.9) 17-3 (5.3) 13-8 (4.2) (M) Radius of Pile (m) 41-1 (12.5) 47-2 (14.4) 54-6 (16.6) 61-8 (18.8) (N) Anchor Pivot to Center of Pile (m) 91-0 (27.7) (31.9) (36.2) (43.9) Conveyor Length Stockpile Height ft x in (m) Conical MAXIMUM STOCKPILE CAPACITIES (MANUAL PILES)* Stockpile Volume in Cubic Yards (m 3 ) (9.8) 2,300 (1,800) 9,600 (7,300) 16,900 (12,900) 24,200 (18,500) 3,100 (2,800) 13,000 (11,800) 22,800 (20,700) 32,700 (29,700) (11.3) 3,500 (2,700) 14,500 (11,100) 25,600 (19,600) 36,600 (28,000) 4,700 (4,300) 19,600 (17,800) 34,500 (31,300) 49,400 (44,800) (12.8) 4,900 (3,700) 20,800 (16,000) 36,700 (28,100) 52,600 (40,200) 6,700 (6,100) 28,100 (25,500) 49,600 (45,000) 71,000 (64,400) (14.9) 8,200 (6,300) 35,000 (26,800) 61,900 (47,300) 88,700 (67,800) 11,100 (10,100) 47,300 (42,900) 83,500 (75,700) 119,700 (108,600) * Assumptions based on material which has a 37 angle of repose and 100 PCF (1.6 t/m3) material density. 270 Conical Stockpile Volume in Tons (MT) SPLT1095ENPR-02 Superior Industries
21 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Pinnacle Conveyor Setback Axle Allows Stacking Angle of 22 For Higher Capacity Stockpiles FD AXLE XTP SWING AXLE Rock Face to Load Out 21
22 FEATURES / TOW EYE Adjustable pintle style hitch provides the most secure coupling. 02/ RADIAL RECEIVING HOPPER Bolt on design includes adjustable flashing in gathering trough. 03/ CHEVRON PULLEY Ejects fugitive material for longer lasting pulleys and belting. 04/ SUPERIOR IDLERS Trusted seal design provides shields bearing from fugitive material. 05/ V-PLOW Shields tail pulley and drive from onslaught of damaging fugitive material. 06/ SETBACK AXLE Creates a 22 incline for higher volume piles without burying the axle. 07/ FD AXLE* Hydraulically transfers stacker from inline to radial mode in seconds. 08/ ENCLOSED POWER TRAVEL Enclosed planetary drive protected from debris. 09/ FOLD SUPPORT Protects conveyor and integrity of belting during folding/unfolding. * XTP Swing Axle model is standard. 22 Superior Industries
23 FEATURES 02/ RADIAL RECEIVING HOPPER 03/ CHEVRON PULLEY 05/ V-PLOW 06/ SETBACK AXLE 09/ FOLD SUPPORT Rock Face to Load Out 23
24 OPTIONS XTP AXLE HYDRAULIC RAISE/LOWER RECEIVING HOPPER HYDRAULIC POWERFOLD SEALING SYSTEM BELT SCALE PORTABILITY 4-Wheel Drive (FD Axle) Dual Power Travel (XTP Axle) Hydraulic Axle Jacks (XTP Axle) Tow Eye OPERATION Hydraulic Powerfold Hydraulic Raise/Lower MAINTENANCE Moxie Rolls Urathon Return Rolls Sealing System Impacts Rolls Impact Bed Exterra SFL Dual Belt Cleaner Receiving Hopper Auto Greaser ENVIRONMENT Belt Covers Epoxy Paint Galvanized Paint OTHER Belt Scale Sonicscout Material Sensor Anchor Pivot Plate Class II Reducer SONICSCOUT SENSOR 24 Superior Industries
25 SPECIFICATIONS A C D E B OPERATING DIMENSIONS (A) Conveyor Length (m) 80-0 (24.4) (30.5) (38.1) (B) Conveyor Ground Length (m) 72-3 (22.0) 91-8 (27.9) (35.4) (C) Raised Height to Center of Pulley (m) 32-5 (9.9) 39-4 (12.0) 50-8 (15.4) (D) Lowered Height to Center of Pulley (m) 18-1 (5.5) 20-1 (6.1) 18-2 (5.4) (E) Anchor Pivot to Center of Axle (m) 32-2 (9.8) 39-4 (11.9) 46-5 (14.2) H I F J G TRAVEL DIMENSIONS (F) Travel Length - Kingpin to Rear (m) 53' -7" (16.4) 68' -8" (21.0) 84' -2" (25.7) (G) Travel Height (m) 13' -5" (4.0) 13' -2" (4.0) 13'-11 (4.2) Travel Width (m) 11-7 (3.5) 12-2 (3.7) 11-6 (3.5) (H) Kingpin to End of Tow Eye (m) 5' -1" (1.5) 5' -7" (1.7) 5-6 (1.7) (I) Kingpin to Axle (m) 34-7 (10.6) 39-7 (12.1) 49-4 (15.1) (J) Axle to Head Pulley (m) 19-0 (5.8) 29-1 (8.9) (10.6) FD Axle Size FD15 FD20 FD40 Weight at Axle - 36 Belt Width (kg) 20,000 (9,072) 27,250 (12,360) 39,500 (17,917) Weight at Kingpin - 36 Belt Width (kg) 6,500 (2,948) 6,300 (2,858) 9,500 (4,309) Rock Face to Load Out 25
26 STOCKPILE SPECIFICATIONS A B D C STOCKPILE DIMENSIONS (A) Raised Stockpile Height (m) 33-0 (10.1) 40-0 (12.2) 50-0 (15.2) (B) Lowered Stockpile Height (m) 18-1 (5.5) 20-1 (6.1) 18-2 (5.5) (C) Radius of Pile (m) 42-2 (12.9) 51-7 (15.8) 66-5 (20.3) (D) Anchor Pivot to Center of Pile (m) 74-6 (22.7) 93-0 (28.4) (35.0) Conveyor Length Stockpile Height ft x in (m) Conical Stockpile Volume in Cubic Yards (m 3 ) (10.1) 2,500 (1,900) 8,600 (6,600) 14,900 (11,400) 21,100 (16,100) 3,300 (3,000) 11,700 (10,600) 20,100 (18,200) 28,500 (25,900) (12.2) 4,500 (3,500) 16,300 (12,500) 28,000 (21,400) 39,700 (30,400) 6,100 (5,500) 21,900 (20,000) 37,700 (34,200) 53,600 (48,600) (15.2) 8,500 (6,500) 31,000 (23,700) 52,900 (40,500) 75,000 (57,400) 11,400 (10,300) 41,400 (37,600) 71,400 (64,800) 101,400 (92,000) * Assumptions based on material which has a 37 angle of repose and 100 PCF (1.6 t/m3) material density. MAXIMUM STOCKPILE CAPACITIES (MANUAL PILES)* 270 Conical Stockpile Volume in Tons (MT) SPLT1092ENPR-02 Superior Industries
27 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Portable Radial Stacking Conveyor More Sizes, More Options and More Strength Designed Into This Go Anywhere Stacker 4 TO 8 TIRES ON 42 X 60 AND UP MANUAL SWIVEL ROAD/RADIAL TIRES Rock Face to Load Out 27
28 OPTIONS ONBOARD POWER HYDRAULIC RAISE AUTO GREASER SINGLE WHEEL DRIVE AT TAIL MOXIE ROLLS RECEIVING HOPPER MOBILITY Onboard Power Telescoping Radial Tires FD Axle with Power Travel All Wheel Drive Pintle Hitch Single Wheel Drive at Tail OPERATION Anchor Pivot Plate Hydraulic Axle Jacks Manual Pin Landing Gear Crank Down Landing Gear Hydraulic Raise/Lower Hydraulic Powerfold Manual Top/Side Fold MAINTENANCE Moxie Rolls Urathon Return Rolls Navigator Return Trainer Exterra SFL Dual Belt Cleaner Impact Bed Auto Greaser Receiving Hopper Compensation Linkage ENVIRONMENT Belt Covers Epoxy Paint Galvanized Paint OTHER Class II Reducer Belt Scale Tank Heater GALVANIZED PAINT CLASS II REDUCER 28 Superior Industries
29 SPECIFICATION A C D E B OPERATING SPECIFICATIONS (A) Conveyor Length (m) 50-0 (15.2) 60-0 (18.2) 80-0 (24.4) 95-0 (29.0) (30.4) (33.5) (38.1) (45.7) (B) Conveyor Ground Length (m) 45-9 (14.0) 55-2 (16.8) 74-0 (22.5) 88-7 (27.0) 93-0 (28.5) (31.1) (35.4) (42.6) (C) Raised Height to Center of Pulley (m) (5.5) 21-4 (6.5) 28-1 (8.3) 31-7 (9.6) (10.3) 36-0 (11.0) (12.2) 49-6 (15.1) (D) Lowered Height to Center of Pulley (m) 12-5 (3.8) 13-0 (3.9) 14-1 (4.2) 14-4 (4.3) 13-6 (4.1) 17-0 (5.2) 19-5 (5.9) (5.5) (E) Anchor Pivot to Center of Axle (m) 25-5 (7.8) 31-2 (9.5) (12.4) 48-4 (14.6) 51-5 (15.6) 56-7 (16.9) 60-2 (18.4) 77-3 (23.6) F H G I J TRAVEL SPECIFICATIONS* (F) Travel Length - Kingpin to Rear (m) 49-5 (15.1) 59-5 (18.1) 63' -7" (19.4) 73' -8" (22.3) 78-8 (24.0) 60' -10" (18.6) 70' -9" (21.6) 80' -7" (24.6) (G) Travel Height (m) 11-8 (3.6) 11-0 (3.3) 12'-3 (3.7) 14' -1" (4.2) 13-6 (4.2) 14' -1" (4.3) 14'-0 (4.3) 13' -11" (4.2) Travel Width (m) 11-6 (3.5) 12-0 (3.6) 11-9 (3.5) 11-9 (3.5) 12-0 (3.6) 12-8 (3.9) (3.6) (3.6) (H) Kingpin to End of Tow Eye (m) 5-3 (1.6) 5-3 (1.6) 5-2 (1.6) 5-2 (1.6) 5-3 (1.6) 5' -11" (1.8) 6-0 (1.8) 5' -11" (1.8) (I) Kingpin to Axle (m) 24-8 (7.6) (9.4) 40-9 (12.5) 48-5 (14.8) 53-8 (16.4) 29-2 (8.9) 33-6 (10.2) 49-6 (15.1) (J) Axle to Head Pulley (m) 24-9 (7.6) 28-7 (8.7) (7.0) 25-3 (7.3) (7.6) 25-8 (7.9) 31-3 (9.5) 25-3 (7.7) FD Axle Size (If Equipped) FD15 FD15 FD15 FD15 FD20 FD40 FD40 FD50 Weight at Axle - 36 Belt Width (kg) 7,000 (3,175) 7,500 (3,402) 11,300 (6,124) 14,000 (6,350) 18,000 (8,165) 33,000 (14,969) 33,000 (14,969) 34,200 (15,513) Weight at Kingpin - 36 Belt Width (kg) 625 (283) 925 (420) 3,000 (1,361) 2,500 (1,134) 2,000 (1,769) 3,500 (1,588) 3,500 (1,588) 10,200 (4,627) * 80 (24.3m) and higher, have folds in structure for road travel. Rock Face to Load Out 29
30 STOCKPILE SPECIFICATION A B D C STOCKPILE SPECIFICATIONS (A) Raised Stockpile Height (m) 18-6 (5.7) 21-6 (6.5) 28-0 (8.5) 32-0 (9.7) 34-0 (10.4) 37-0 (11.3) 42-0 (12.8) 49-0 (14.9) (B) Lowered Stockpile Height (m) 11-2 (3.4) 11-0 (3.4) 13-3 (4.1) 13-0 (4.0) 16-2 (4.9) 17-3 (5.3) 17-3 (5.3) 13-8 (4.2) (C) Radius of Pile (m) 21-0 (6.4) 27-0 (8.2) 36-6 (11.2) 41-4 (12.6) 42-9 (13.0) 47-0 (14.3) 55-4 (16.9) (18.9) (D) Anchor Pivot to Center of Pile (m) (14.6) 57-6 (17.6) 76-5 (23.3) 90-6 (27.6) 95-3 (29.1) (31.9) (36.2) (43.7) Conveyor Length Stockpile Height ft x in (m) Conical MAXIMUM STOCKPILE CAPACITIES (MANUAL PILES)* Stockpile Volume in Cubic Yards (m 3 ) (5.7) 430 (330) 1,700 (1,300) 2,900 (2,200) 4,200 (3,200) 580 (530) 2,300 (2,100) 4,000 (3,600) 5,600 (5,100) (6.6) 680 (520) 2,700 (2,100) 4,800 (3,700) 6,800 (5,200) 920 (840) 3,700 (3,400) 6,400 (5,800) 9,200 (8,300) (8.5) 1,500 (1,200) 6,000 (4,600) 10,500 (8,000) 15,000 (11,500) 2,000 (1,800) 8,100 (7,300) 14,200 (13,000) 20,200 (18,300) (9.8) 2,300 (1,800) 9,600 (7,300) 16,900 (12,900) 24,200 (18,500) 3,100 (2,800) 13,000 (11,800) 22,800 (20,700) 32,700 (29,700) (10.4) 2,700 (2,100) 11,100 (8,500) 19,500 (14,900) 28,600 (21,400) 3,600 (3,300) 15,000 (13,600) 26,400 (23,900) 38,000 (34,500) (11.3) 3,500 (2,700) 14,500 (11,100) 25,600 (19,600) 36,600 (28,000) 4,700 (4,300) 19,600 (17,800) 34,500 (31,300) 49,400 (44,800) (12.8) 4,900 (3,700) 20,800 (15,900) 36,700 (28,100) 52,600 (40,200) 6,700 (6,100) 28,100 (25,500) 49,600 (45,000) 71,100 (64,500) (14.9) 8,200 (6,300) 35,000 (26,800) 61,900 (47,300) 88,700 (67,800) 11,100 (10,100) 47,300 (42,900) 83,500 (75,700) 119,700 (108,600) * Assumptions based on material which has a 37 angle of repose and 100 PCF (1.6 t/m 3 ) material density. 270 Conical Stockpile Volume in Tons (MT) SPLT1094ENPR-02 Superior Industries
31 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Fixed Radial Stacking Conveyor High Capacity, Fully Braced Radial Stacking Conveyors Custom Designed Per The Application Rock Face to Load Out 31
32 FEATURES / CHEVRON PULLEY Ejects fugitive material for longer lasting pulleys and belting. 02/ SEALING SYSTEM Maintains tight seal between belt and skirting for spillage free load zone. 03/ SUPERIOR IDLERS Trusted seal design provides shields bearing from fugitive material. 04/ WEIGHTED TAKE-UP Snub pulley with weighted take-up eliminates belt slippage. 05/ V-PLOW Shields tail pulley and drive from onslaught of damaging fugitive material. 06/ PIT PORTABLE AXLE Raise or rotate axle assembly to tow stacker in quarry. 07/ FB UNDERCARRIAGE Provides maximum undercarriage support for safety and lateral stability. 08/ RAISE CYLINDERS Counterbalance valve stops lowering in event of hydraulic failure. 09/ EXTERRA BELT CLEANER Designed with thicker blade tip/ edge for longer lasting blades. 32 Superior Industries
33 OPTIONS WEIGHTED TAKE-UP WALKWAY BELT SCALE GALVANIZED PAINT BELT CARE Exterra SFL Dual Belt Cleaner Navigator Return Trainer Weighted Take-Up OPERATION Belt Scale Discharge Hood E-Stop Hydraulic Raise Lighting Power Travel Radial Receiving Hopper Tank Heater MAINTENANCE Galvanized Paint Crossover Platform Urathon Return Rolls Walkway AXLE CONFIGURATION PIT PORTABLE SWING AXLE Made from heavy duty fabricated steel. Designed for highest capacity, highest tonnage applications. Stationary applications. Rock Face to Load Out 33
34 STOCKPILE SPECIFICATIONS Conveyor Length Stockpile Height ft x in (m) Conical MAXIMUM STOCKPILE CAPACITIES (MANUAL PILES)* Stockpile Volume in Cubic Yards (m 3 ) (12.8) 4,900 (3,700) 20,800 (15,900) 36,700 (28,100) 52,600 (40,200) 6,700 (6,100) 28,100 (25,500) 49,600 (45,000) 71,100 (64,500) (14.9) 8,200 (6,300) 35,000 (26,800) 61,900 (47,300) 88,700 (67,800) 11,100 (10,100) 47,300 (42,900) 83,500 (75,700) 119,700 (108,600) (18.0) 13,000 (10,600) 59,200 (45,300) 104,600 (80,000) 150,000 (114,700) 18,600 (16,900) 80,000 (72,600) 141,200 (128,100) 202,500 (183,700) (19.8) 18,600 (14,200) 80,300 (61,400) 141,900 (108,800) 203,600 (155,700) 25,100 (22,800) 108,300 (98,200) 191,600 (173,800) 274,900 (249,400) * Assumptions based on material which has a 37 angle of repose and 100 PCF (1.6 t/m 3 ) material density. 270 Conical Stockpile Volume in Tons (MT) PHOTO GALLERY 34 SPLT1048ENPR-02 Superior Industries
35 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Tripper Conveyor Build and Maintain Large Volume Stockpiles on Limited, Linear Footprints. Rock Face to Load Out 35
36 PHOTO GALLERY SPLT1125ENPR-02 Superior Industries
37 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Trailblazer Conveyor 500-Foot (152M) Pre-Assembled Portable Groundline Folds Into 84-Foot (25.6M) Towable Load. Rock Face to Load Out 37
38 FEATURES / KINGPIN Connects to fifth wheel hitch for towable package. 02/ SNUB PULLEY Improves belt traction around drive pulley and reduces damaging tension. 03/ GRAVITY TAKE-UP Ensures adequate belt tension near the drive pulley to avoid slippage. 04/ LIFTING EYE Installed at joint points that require lifting assistance. 05/ CONVEYOR HINGE Structure jointed in 10-6 (3.2m) sections for folding and unfolding. 06/ SUPPORT STANDS Conveniently stored over fifth wheel hitch during transportation. 07/ V-PLOW Shields tail pulley and drive from onslaught of damaging fugitive material. 08/ SELF-ALIGNING IDLER Concave-shaped urethane side guide rollers avoid abusing belting. 09/ NAVIGATOR RETURN TRAINER Constantly guides and center belt to present misalignment. 10/ CHEVRON PULLEY Ejects fugitive material for longer lasting pulleys and belting. 38 Superior Industries
39 HIGHLIGHTS 84-FT (25.6M) PACKAGE QUICK SET-UP ROLL ON OR OFF DOVETAIL SUPPORT STANDS SECURE FOLDED SECTIONS RECEIVING HOPPER CRANKDOWN LANDING GEAR Rock Face to Load Out AREA GUARDING 500-FT (150M) 39
40 SPECIFICATIONS B A C OPERATING SPECIFICATIONS 36 BW 42 BW (A) Feed Height to Hopper (m) 4-2 (1.3) 4-4 (1.3) (B) Discharge Height to Center of Head Pulley (m) 12-6 (3.8) 12-6 (3.8) (C) Conveyor Length (m) (152.4) (152.4) Tons per Hour (tonnes per hour) 1,000 (907) 1,500 (1,360) E D TRAVEL SPECIFICATIONS 36 BW 42 BW (D) Travel Length (m) 89-4 (27.2) 92-0 (28.0) (E) Travel Height (m) 14-0 (4.3) 14-0 (4.3) Travel Width (m) 11-4 (3.5) (3.6) Weight at Axle (kg) 41,500 (18,824) 47,500 (21,545) Weight at Kingpin (kg) 28,000 (12,700) 40,000 (18,143) 40 SPLT1095ENPR-02 Superior Industries
41 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Zipline Conveyor Pre-Engineered, Modular Overland System Designed For Quick, Toolless Installations. PRE-ASSEMBLED HEAD AND TAIL SECTIONS TOOLLESS IDLER ASSEMBLY Rock Face to Load Out 41
42 FEATURES / HEAD SECTION 40-foot (12m) long section is skidmounted for quick installation. 02/ EXTERRA PRIMARY BELT CLEANER Designed with thicker blade tip/ edge for longer lasting blades. 03/ NAVIGATOR RETURN TRAINER Constantly guides and centers belt to prevent misalignment. 04/ E-STOP One side switch with pull cable. 05/ INTERMEDIATE SECTIONS 10-foot (3m), galvanized sections hook to top of H-supports without tools. 06/ H-SUPPORTS 2-foot (61cm) high, galvanized stands support intermediate section. 07/ IDLERS Off-the-shelf rollers in stand CEMA frames attached with brackets and j-bolts. 08/ TAIL SECTION Fully-assembled, skid-mounted section incorporates 5-foot (1.5m) gathering trough. 09/ CHEVRON PULLEY Ejects fugitive material for longer lasting pulleys and belting. 42 Superior Industries
43 HIGHLIGHTS PRE-ENGINEERED AND PRE-ASSEMBLED HEAD SECTION INTERMEDIATE SECTION GALVANIZED H-SUPPORTS OFF-THE-SHELF IDLERS NAVIGATOR RETURN TRAINER PRE-ASSEMBLED TAIL SECTION Rock Face to Load Out 43
44 SPECIFICATIONS BELT WIDTHS Max. Tons per Hour (tonnes/hour) 500 (453.6) 500 (453.6) 1,000 (907.1) 1,000 (907.1) 1,500 (1,360.7) 1,500 (1,360.7) Max. Length at 6 Incline (m) (76.2) (152.4) (76.2) (121.9) (76.2) (106.7) Max. Lift at 6 Incline (m) 30-0 (9.9) 52-6 (16.0) 27-0 (8.2) 42-0 (12.8) 22-0 (6.7) 39-0 (11.9) Max Length at Flat (m) (152.4) 1,000-0 (304.8) (152.4) 1,000-0 (304.8) (152.4) 1,000-0 (304.8) Max Lift at Flat (m) 10-0 (3.9) 10-0 (3.9) 10-0 (3.9) 10-0 (3.9) 10-0 (3.9) 10-0 (3.9) Horsepower (kwh) 30HP (22.4) 50HP (37.3) 50HP (37.3) 75HP (56.0) 60HP (44.7) 100HP (74.6) Belt Speed (m) (121.9) (121.9) (121.9) (121.9) (137.2) (137.2) ADDITIONAL DIMENSIONS STANDARDS Head Section Length (m) 39-8 (12.9) Discharge Height to Center of Pulley (m) 8-6 (2.6) Rock Box Hopper Feed Height (m) 4-11 (1.5) Sloped Hopper Feed Height (m) 5-7 (1.7) Intermedial Channel Section Length (m) 9-11 (3.0) 4 (10.2cm) Structural Channel Medium Duty Pillow Block Bearings CEMA C5 Idlers 4-0 (1.2) to 5-0 (1.5) Idler Spacing Galvanized Intermediate Sections Stand Height to Center of Return Roll (m) 1-1 (0.6) 44 SPLT1134ENPR-02 Superior Industries
45 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Overland Conveyor Custom Engineered Structural System With Performance-Matched Conveyor Components 40-TON HAUL TRUCK 42 (106CM) OVERLAND CONVEYOR Number of Trucks 2 Net Elevation Change 40 (12m) Tons Per Load 40 Tons Per Hour 500 Cycle Time 10 Minutes Horsepower 50 Purchase Price $300, Purchase Price $250, Depreciation Schedule 7 Years Depreciation Schedule 20 Years Expected Life 30,000 Hours Site Preparation $10,000 Maintenance/Fuel Per Hour $56.00 Electricity (kwh) Per Hour $0.08 Lifetime Maintenance $70, Conveyor Sections 1 Cost Per Ton $0.43 Cost Per Ton $0.03 1,000 (305m) haul length; 10 hours/day; 5 days/week; $25.00/hour labor Conveyor: 3 hours/20 (6m) installation; 3 minutes/hour maintenance; 1% of total cost/4 years bearings; 2% of total cost/2 years idlers; 1% of total cost/4 years pulleys; $20/foot belting replaced every 5 years Rock Face to Load Out 45
46 TRUSS FRAME OVERLAND COST PER TON (2,500-FOOT / 762-METER TRANSFER) CONVEYOR $0.06 PER TON HAUL TRUCK $0.57 PER TON $0.10 $0.20 $0.30 $0.40 $0.50 $ Superior Industries
47 CHANNEL FRAME OVERLAND QUALITY CONTROL APPROVED COST PER TON BY DEGREE OF INCLINE COST PER TON Rock Face to Load Out 47
48 GALLERY OVERLAND DISADVANTAGES OF HAUL TRUCKS Haul trucks are negatively affected by unstable fuel prices. Conveyors use electricity. Electricity costs are fairly stable compared to diesel prices. Truck dust, noise and traffic concerns neighborhoods.»» Conveyors can be designed to blend with environment. Additional downtime is required for maintenence. Conveyor parts are consistently available locally. $3.89/gal Trucks emit and stir pollution along entire transfer path. Conveyors drastically reduce particle emissions. 48 Superior Industries
49 SUPERIOR CONVEYOR COMPONENTS CHEVRON PULLEYS DRUM PULLEYS DRIVE PACKAGES CONVEYOR IDLERS MOXIE ROLLS URATHON RETURN ROLLS NAVIGATOR RETURN TRAINERS EXTERRA BELT CLEANERS IMPACT BEDS IMPACT CRADLES SAFETY GUARDING BELT COVERS ENVIRONMENTAL IMPACT (POUNDS OF PM-10 EMISSIONS PER YEAR) CONVEYOR 3 LBS/YEAR HAUL TRUCK 54 LBS/YEAR 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 Rock Face to Load Out 49
50 OVERLAND CONVEYOR OPERATION BENEFITS QUALITY CONTROL APPROVED CONVEYORS OPERATE AT MAXIMUM EFFICIENCY CONVEYORS MAINTAIN PRODUCT QUALITY CONVEYORS MAINTAIN CONTINUOUS FLOW CONVEYORS ARE LESS AFFECTED BY WEATHER 50 SPLT1080ENPR-02 Superior Industries
51 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET In-Plant Conveyors Conveyor and Components Custom-Engineered from Head to Tail Rock Face to Load Out 51
52 PHOTO GALLERY 52 SPLT1158ENPR-01 Superior Industries
53 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Slide-Pac Conveyors Quickly and Safely Roll Conveyors From Transport to Operation Instead of Risky Lifting SLIDE-PAC TRANSFER CONVEYORS SLIDE-STAC CONVEYOR STOCKPILING Rock Face to Load Out 53
54 SPECIFICATIONS A B A B SLIDE-PAC CONVEYORS SLIDE-STAC CONVEYORS OPERATING DIMENSIONS (A) Conveyor Length (m) 60-0 (18.3) 70-0 (21.3) 80-0 (24.4) 60-0 (18.3) 70-0 (21.3) (B) Conveyor Ground Length (m) 58-9 (18.0) to 59-7 (18.2) (21.8) to 69-7 (21.2) 79-1 (24.1) to 79-7 (24.3) 56-7 (17.2) 66-1 (20.1) Raised Height to Center of Pulley (m) Varies Varies Varies Varies Varies Lowered Height to Center of Pulley (m) Varies Varies Varies Varies Varies C D C E D E SLIDE-PAC CONVEYORS SLIDE-STAC CONVEYORS TRAVEL DIMENSIONS (C) Travel Length (m) 59-8 (18.2) 69-8 (21.2) 79-8 (24.2) 59-8 (18.1) 69-8 (21.2) (D) Travel Height (m) 13-6 (4.1) 13-6 (4.1) 13-3 (4.0) 13-2 (4.0) 13-5 (4.0) Travel Width (m) 10-1 (3.1) 9-11 (3.0) 9-11 (3.0) (3.6) 12-0 (3.6) (E) Kingpin to Axle (m) 44-9 (13.6) 54-9 (16.6) 64-9 (20.0) (11.2) 49-2 (15.0) Weight at Axle (kg) 19,000 (8,618) 21,000 (9,525) 22,000 (9,979) 24,700 (11,203) 28,300 (12,836) Weight at Kingpin (kg) 10,000 (4,535) 12,700 (5,760) 13,900 (6,304) 6,800 (3,084) 11,200 (5,080) 54 SPLT1118ENPR-02 Superior Industries
55 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Stackable Conveyors Bundle Up to 8 Conveyors in One Load for Substantial Freight Savings Rock Face to Load Out 55
56 OPTIONS PORTABILITY Tow Eye TOW EYE MOXIE ROLLS EXTERRA SFL DUAL RECEIVING HOPPER OPERATION 6-foot (1.8m) Discharge Support Telescoping Tail Support Legs Hinged Tail Bend MAINTENANCE Exterra Primary Belt Cleaner Moxie Rolls Urathon Return Rolls Impact Rolls Radial Receiving Hopper ENVIRONMENT Epoxy Paint Galvanized Paint OTHER Belt Scale STACKABLE PLUS Heavier Truss Anchor Pivot Plate Tow Eye Manual Raise Undercarriage 9-foot (2.7m) Hinged Tail Bend Hand Crank Axle Jacks HINGED TAIL BEND HAND CRANK AXLE JACKS 56 Superior Industries
57 SPECIFICATIONS A C D B STACKABLE (A) Conveyor Length (m) 50-0 (15.2) 60-0 (18.3) (B) Conveyor Ground Length (m) 48-8 (14.8) 59-8 (18.1) (C) Raised Height to Center of Pulley (m) Up to (5.5) Up to 21-0 (6.4) Lowered Height to Center of Pulley (m) 12-5 (3.8) 12-5 (3.8) (D) Anchor Pivot to Center of Axle (m) 25-5 (7.8) 31-2 (9.5) A C D B STACKABLE PLUS 50 CONVEYOR 60 CONVEYOR (A) Conveyor Length (m) 50-0 (15.2) 60-0 (18.3) (B) Conveyor Ground Length (m) 49-2 (15.0) 57-3 (17.4) (C) Raised Height to Center of Pulley (m) 16-7 (5.0) 19-4 (5.8 ) Lowered Height to Center of Pulley (m) 9-0 (2.7) 7-11 (2.4) (D) Anchor Pivot to Center of Axle (m) (8.2) 32-9 (10.0) Maximum Stockpile Height - Feet (M) 18-6 (5.7) 21-6 (6.6) Maximum Stockpile Capacity - Cubic Yards (M 3 ) 430 (328) 680 (519) 18 Straight Incline - Tons (MT) 580 (526) 920 (834) Rock Face to Load Out 57
58 SPECIFICATIONS CONTINUED C D B A STACKABLE PLUS WITH BEND 50 CONVEYOR 60 CONVEYOR (A) Conveyor Length - Center of Pulley to Center of Pulley (m) 50-0 (15.2) 60-0 (18.3) (B) Conveyor Ground Length (m) 47-5 (14.4) 57-0 (17.3) (C) Raised Height to Center of Pulley (m) 15-5 (4.7) 18-6 (5.6) Lowered Height to Center of Pulley (m) 4-6 (1.3) 4-7 (1.3) (D) Anchor Pivot to Center of Axle (m) 28-2 (8.6) (11.8) Maximum Stockpile Height - Feet (M) 19-6 (6.0) 22-6 (6.9) Maximum Stockpile Capacity - Cubic Yards (M 3 ) 490 (374) 780 (596) 19 Straight Incline - Tons (MT) 660 (598) 1,100 (997) 58 SPLT1092ENPR-02 Superior Industries
59 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Jump Conveyors Workhorse, Custom-Engineered Conveyors Easily Shift Into Operation Rock Face to Load Out 59
60 OPTIONS OPERATION Radial Receiving Hopper 6-foot (1.8m) Discharge Support Anchor Pivot Plate Belt Scale MAINTENANCE Exterra Primary Belt Cleaner Moxie Rolls Urathon Return Rolls Impact Rolls Auto Greaser MOBILITY Power Travel Strut Axle Landing Gear Fifth Wheel Hitch Lights and Brakes Tow Eye SPECIFICATIONS A C B OPERATING DIMENSIONS (A) Conveyor Length (m) 40-0 (12.1) 50-0 (15.2) 58-9 (17.9) 80-0 (24.4) (30.5) (B) Conveyor Ground Length (m) 40' -3" (12.2) 45' -10 (14.0) 49' -4 (15.0) 79' -9 (24.4) 94-9 (28.9) (C) Raised Height to Center of Pulley (m) 11' -7" (3.5) 12' -4 (3.7) 13-7 (4.1) 12' -2 (3.7) (3.6) Lowered Height to Center of Pulley (m) 7' -4" (2.2) 7' -10 (2.3) 6' -11 (2.1) 6' -10 (2.0) 7-9 (2.3) E D TRAVEL DIMENSIONS (D) Travel Length - 36 Belt Width (m) 44' -8" (13.6) 54-9 (16.7) 64-9 (19.8) 84-9 (25.9) 71-6 (21.7) (E) Travel Height - 36 Belt Width (m) 8' -11" (2.7) 8-10 (2.6) 9-4 (2.8) 9-5 (2.8) 14-1 (4.2) Travel Width - 36 Belt Width (m) 8' -6" (2.5) 8-0 (2.4) 9-3 (2.8); Dual 10-1 (3.0) 9-1 (2.7) (3.6); Dual 10-5 (3.1) Weight at Axle - 36 Belt Width (kg) 5,186 (2,352) 4,553 (2,065) 4,700 (2,131) 7,000 (3,175) 8,700 (3,946) Weight at Kingpin - 36 Belt Width (kg) 1,463 (663) 1,910 (866) 2,400 (1,088) 3,000 (1,360) 2,900 (1,315) 60 SPLT1056ENPR-02 Superior Industries
61 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET RazerTail Truck Unloader Unload From Truck to Target to Avoid Double Handling Material NEW DUAL LANE MODEL DOUBLES TRUCK TRAFFIC Rock Face to Load Out 61
62 FEATURES / CHEVRON PULLEY Ejects fugitive material for longer lasting pulleys and belting. 02/ TAIL PULLEY ACCESS Access steps to operator platform is hinged for convenient access to tail pulley and take-up. 03/ SELF-CLEANING RAMPS Hydraulically-controlled ramps automatically or manually dump any leftover material into hopper. 04/ DRIVE OVER GRATES Versus permanently fixed, these bolt on grates can be removed for maintenance. 05/ OPERATOR PLATFORM(S) Equip on one or both sides of hopper area to monitor production. 06/ HYDRAULIC POWERFOLD Inverted design protects cylinder rods from debris during operation. 07/ WRAP DRIVE Accessible from ground level, the combination of pulleys creates better tensioning and reduced spillage. 08/ TRUSS FRAME Versus channel frame designs, this robust design is less prone to bending. 09/ ADJUSTABLE HEIGHT DISCHARGE Maintains structural rigidity under heavy materials and wind loads. 10/ ADJUSTABLE FLOW GATE You set the height to control the flow of material from the hopper. 11/ IMPACT IDLERS Rubber cushioned idlers absorb shock to protect belt from falling material. 62 Superior Industries
63 MODELS 48-INCH (1,219MM) Up to 1,000 STPH (892 MTPH) Up to 4-inch minus (101mm) materials lumps 10-foot (3m) x 5-foot (1.5m) grate unload area 5-inch (127mm) grate openings Accommodates belly or end dump trucks 72-INCH (1,828MM) Up to 1,500 STPH (1,339 MTPH) Up to 4-inch minus (101mm) materials lumps 10-foot (3m) x 7-foot (2.1m) grate unload area 5-inch (127mm) grate openings Accommodates belly or end dump trucks 48-INCH (1,219MM) HAUL TRUCK Up to 1,000 STPH (892 MTPH) Up to 8-inch minus (101mm) materials lumps 12-foot (3.7m) x 5-foot (1.5m) grate unload area 7-inch (178mm) grate openings Accommodates rigid and articulated 30-ton haul trucks 72-INCH (1,828MM) HAUL TRUCK Up to 2000 STPH (1,786 MTPH) Up to 8-inch minus (101mm) materials lumps 14-9 (4.5m) x 7-foot (2.1m) grate unload area 9-inch (229mm) grate openings Accommodates rigid and articulated 40-ton haul trucks Rock Face to Load Out 63
64 OPTIONS MANUAL ONBOARD RAMPS EARTHEN RAMPS TRUCK ACCESS Hydraulic Onboard Truck Ramps Manual Folding Onboard Truck Ramps Earthen Ramps OPERATION Folding Adjustable Height Discharge Conveyor Onboard, Self-Contained Power Wireless Remote Control Operator Platform(s) Hydraulic Landing Jacks Discharge Hood MAINTENANCE Self-Cleaning Ramps Moxie Rolls Impact Idlers ADJUSTABLE DISCHARGE SELF-CONTAINED POWER OPERATOR PLATFORM(S) DISCHARGE HOOD SELF-CLEANING RAMPS 64 Superior Industries
65 APPLICATIONS BELLY DUMP END DUMP DUAL LANE RAILCAR LOADING BARGE LOADING SHIP LOADING Rock Face to Load Out 65
66 OPERATING SPECIFICATIONS 48-INCH CONVEYOR E A B F D C 48-INCH W/ FOLDING DISCHARGE CONVEYOR A B F E D C 72-INCH W/ FOLDING DISCHARGE CONVEYOR E A B F D C 72-INCH HAUL TRUCK W/ FOLDING DISCHARGE CONVEYOR E A B F D 72-INCH DUAL LANE W/ FOLDING DISCHARGE CONVEYOR C E A B C F D OPERATING * 72 * 72 HAUL TRUCK * 72 DUAL LANE* Tons Per Hour (tonnes/hour) 1,000 (907) 1,000 (907) 1,500 (1,360) 2,000 (1,814) 1,500 (1,360) Maximum Material Size (mm) 4 Minus (101) 4 Minus (101) 4 Minus (101) 8 Minus (203) 4 Minus (101) Cycle Time per Minute (tonnes) 2.5 for 30 Tons (27) 2.5 for 30 Tons (27) 2.5 for 30 Tons (27) 2.5 for 40 Tons (36) 2.5 for 30 Tons (27) (A) Earth Ramp Height (mm) 25 (635) 25 (635) 25 (635) 37 (939) 25 (635) (B) Discharge Height (m) 6-6 (1.9) 7-2 (2.2) (3.5) 7-9 (2.3) (3.8) 7-9 (2.3) (3.8) 7-9 (2.3) (3.8) (C) Conveyor Length (m) 53' -6 (16.3) 73' -10 (22.5) (24.3) 84' -9 (25.8) 91-9 (27.9) (D) Conveyor Width (m) 5' -0" (1.5) 5-0 (1.5) 7-0 (2.1) 7 0 (2.1) 7 0 (2.1) (E) Load Ramp Width (m) 10-2 (3.0) 10-2 (3.0) 10-0 (3.0) 15-5 (4.7) 11-1 (3.3) (F) Load Ramp Length (m) (6.9) 22-8 (6.8) 24-0 (7.3) 24-0 (7.3) 56-6 (17.2) 66 Superior Industries * With Adjustable Discharge, ** Weights including hydraulic onboard truck ramps
67 TRAVEL SPECIFICATIONS 48-INCH CONVEYOR H 48-INCH W/ FOLDING DISCHARGE CONVEYOR G H G 72-INCH W/ FOLDING DISCHARGE CONVEYOR H G 72-INCH HAUL TRUCK W/ FOLDING DISCHARGE CONVEYOR H G 72-INCH DUAL LANE W/ FOLDING DISCHARGE CONVEYOR H G TRAVEL * 72 * 72 HAUL TRUCK * 72 DUAL LANE* (G) Travel Length (m) 52' -4" (16.0) 46-8 (14.2) 52' -6 (16.0) 57' -6" (17.5) 66' -4" (20.2) (H) Travel Height (m) 12-9 (3.8) 12-6 (3.8) 12-6 (3.8) 13-4 (4.0) 15' -11" (4.8) Travel Width (m) 12' -1" (3.7) 11-1 (3.3) 11' -10" (3.6) 11' -10" (3.6) 12' -3" (3.7) Weight at Axle (kg) 16,100 (7,300) 19,500 (8,845) 27,000 (12,245) 26,400 (11,975) 44,000 (19,960) Weight at Axle** (kg) 19,800 (8,980) 23,700 (10,750) N/A 29,200 (13,245) N/A Weight at Kingpin (kg) 11,300 (5,125) 13,100 (5,940) 18,000 (8,165) 19,400 (8,800) 39,800 (18,050) Weight at Kingpin** (kg) 16,300 (7,395) 19,600 (8,890) N/A 24,200 (10,975) N/A Axles Single Tandem Tandem Tandem Tandem Rock Face to Load Out * With Adjustable Discharge, ** Weights including hydraulic onboard truck ramps 67
68 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Stationary Drive Over Truck Unloader Rugged, Custom-Designed Unloading for Fixed Applications 68 SPLT1100ENPR-02 Superior Industries
69 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Razerlink Mobile conveyors Highly Mobile Feed System Eliminate Double Handling of Material TRACKS, DRIVE TIRES OR TOWABLE TIRES FIXED, POWERFOLD OR TELESCOPING Rock Face to Load Out 69
70 SPECIFICATIONS D E B 55 C A K G H I J F M L OPERATING (A) Rotated Discharge Conveyor Distance (m) 47-2 (14.4) 47-2 (14.4) (B) Discharge Conveyor Width (m) 6' -4" (2.0) 7' -7" (2.3) OPERATING Tons Per Hour (tonnes/hour) 1,000 (907) 1,500 (1,360) Maximum Material Size (mm) 5 (127) 5 (127) (C) Load Ramp Width (m) 11-7 (3.5) 11-7 (3.5) (D) Main Conveyor Width (m) 54 (1.3) 66 (1.6) (E) Load Ramp Length (m) 28-8 (8.7) 30-4 (9.2) (F) Conveyor Length (m) 94' -1 (28.7) 94-1 (28.7) PIT TRAVEL (L) Length to Head Pulley Center (m) 81-5 (24.8) 81-5 (24.8) (M) Height to Head Pulley Center (m) 17-1 (5.2) 17-1 (5.2) (G) Lowered Height to Center of Pulley; Retracted (m) 9-0 (2.7) 9-0 (2.7) (H) Raised Height to Center of Pulley; Retracted (m) 17-8 (5.4) 17-8 (5.4) (I) Lowered Height to Center of Pulley; Extended (m) 11-2 (3.4) 11-2 (3.4) (J) Raised Height to Center of Pulley; Extended (m) 22-9 (6.9) 22-9 (6.9) (K) Discharge Conveyor Extension Length (m) 18-6 (5.6) 18-6 (5.6) 70 SPLT1099ENPR-02 Superior Industries
71 CRUSHING SCREENING WASHING CONVEYING COMPONENTS PLANTS CONSTRUCTION AFTERMARKET Tunnel Reclaim Conveyor On Demand Access to Surge Pile for Continuous Feed to Plant BENEFITS Stress shedding design handles heavy loads Operate fully engaged loaders and dozers across entire length Maintain a continuous feed of material to processing plant Modular design simplified future modifications SPECIFICATIONS Styles: Arch or Box Widths: 8 2.4m), 10 (3.0m) or 12 (3.6m) Lengths: 17 (5.1m) or 51 (15.5m) Rock Face to Load Out 71
72 SPECIFICATIONS SIDE VIEW FEED VIEW HOPPER DISCHARGE VIEW DISCHARGE VIEW PHOTO GALLERY ARCHED TUNNEL BOXED TUNNEL 72 SPLT1126ENPR-02 Superior Industries
73 Rock Face to Load Out 73
74 74 SPLT1024ENWB-02 Superior Industries
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