OPERATORS MANUAL. JOKER Compact Disc. 6 RT and 8 RT. Horsch, LLC 2013

Transcription

1 OPERATORS MANUAL JOKER Compact Disc 6 RT and 8 RT Horsch, LLC 2013 * The German RT Joker has been discontinued for sales in North America. Contact your local authorized Horsch distributor. Page 1

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4 Contents Safety is Your Responsibility!... 5 Machine Registration... 5 Warranty Guidelines... 7 Delivery Form: DEALERS s Copy Product Specification In These O perating Instructions Authorized Operators Protective Clothing Information Regarding Safety Operational Safety Road Traffic Safety Hydraulic connections: Pressure Accumulator Changing I mplements In Operation Service and M aintenance Transport / Installation Delivery Installation Transport Technical Data Road Lighting Equipment Setting/Operation Cultivation discs Maintenance: Notes on cleaning: Packer Hitching Up/Unhitching the Machine Hitching-up: Folding/Unfolding: Maintenance and Servicing Cleaning Maintenance Periods Storage Lubricating Machine Service...44 Maintenance Schedule Lubrication Points Bolt tightening torques - Metric bolts...44 Bolt tightening torques Imperial bolts Notes:

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6 Safety is Your Responsibility! READ AND UNDERSTAND THIS MANUAL BEFORE YOU OPERATE THIS MACHINE. Learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. HORSCH will not accept any responsibility for any damage or malfunctions resulting from failure to comply with the operator s manual. If the information found in this manual is not completely understood or there are any questions, contact HORSCH customer service. HORSCH cares about your safety! This machine is designed to provide maximum possible safety; but no machine design can prevent operator error or carelessness. This Operator s Manual provides instructions for the safe operation and maintenance of this machine. Make sure the machine is in good operating condition. Check the Service Schedule in this book. This manual should be considered a permanent part of your machine and should remain with the machine when you sell it. Right hand and left hand are determined by facing the direction of forward travel. HORSCH reserves the right to alter illustrations as well as technical data and weights contained in this manual. This data is the property of HORSCH. All use and/or reproduction not specifically authorized by HORSCH are prohibited. All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. Some illustrations may show optional equipment. Illustrations may show shields, guards, etc. open or removed. All shields, guards etc. must be in place during operation. Machine Registration Please complete registration form on the next page and return to HORSCH ANDER- SON. Accurately record all the numbers to help in tracing the machine. Your dealer needs these numbers when you order parts. NO WARRANTY CLAIMS WILL BE ACCEPTED IF THIS MACHINE REGISTRATION IS NOT RETURNED. The warranty period begins on the date of the delivery. 5

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8 Warranty Guidelines 1. The period of warranty for material defects relating to HORSCH products will be 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply. They shall become effective upon delivery of the machine to the end customer. All wear parts are excluded from the warranty. 2. Warranty claims must be submitted to the HORSCH Customer Service Department in Andover, SD via your dealer. It is only possible to process claims which have been correctly completed and submitted no later than four weeks after the damage occurred. 3. In the case of deliveries made under the warranty which are subject to the return of the old parts, the warranty claim, together with the old parts, must be returned to HORSCH within 4 weeks after the damage occurred. 4. In the case of deliveries made under the warranty which are not subject to the return of the old parts, these parts must be kept for the purpose of further decisions for a period of four weeks after receipt of the warranty claim. 5. Warranty repairs to be carried out by outside companies, or repairs which are expected to take more than 2 working hours, must be approved in advance with the HORSCH Customer Service Department. HORSCH, LLC 200 Knutson St. Mapleton, ND USA Service.us@horsch.com 7

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10 Machine Registration Form No warranty claims will be accepted if this Machine Registration is not returned! To: Horsch th Ave. Andover, SD Machine Type:... Additional Equipment:... Serial Number:... Delivery Date:... Operator s Manual and Parts Book: February 2nd, I hereby confirm receipt of the Operator s Manual and Parts Book for the above mentioned machine. I have been instructed and informed by a HORSCH service technician/dealer about the operation and functions of the machine, as well as about the safety requirements.... Name of the service technician Dealer Name:... Postal Code:... Customer Name:... Postal Code:... Place:... Place:... Tel:... Tel:... Fax:... Fax: Customer No.... Customer No.... I am aware that a warranty claim will only be valid if, after the receipt of the machine, this form has been fully completed, signed and returned to the company HORSCH Place, Date Customer s Signature Customer Copy Note: After Signing, remove and/or copy this page. Keep signed delivery checklist in machine file at the dealership. 9

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12 Machine Registration Form No warranty claims will be accepted if this Machine Registration is not returned! To: Horsch th Ave. Andover, SD Machine Type:... Additional Equipment:... Serial Number:... Delivery Date:... Operator s Manual and Parts Book: February 2nd, I hereby confirm receipt of the Operator s Manual and Parts Book for the above mentioned machine. I have been instructed and informed by a HORSCH service technician/dealer about the operation and functions of the machine, as well as about the safety requirements.... Name of the service technician Dealer Name:... Postal Code:... Customer Name:... Postal Code:... Place:... Place:... Tel:... Tel:... Fax:... Fax: Customer No.... Customer No.... I am aware that a warranty claim will only be valid if, after the receipt of the machine, this form has been fully completed, signed and returned to the company HORSCH Place, Date Customer s Signature Customer Copy Note: After Signing, remove and/or copy this page. Keep signed delivery checklist in machine file at the dealership. 11

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14 Machine Registration Form No warranty claims will be accepted if this Machine Registration is not returned! To: HORSCH th Ave. Andover, SD Machine Type:... Additional Equipment:... Serial Number:... Delivery Date:... Operator s Manual and Parts Book: February 2nd, I hereby confirm receipt of the Operator s Manual and Parts Book for the above mentioned machine. I have been instructed and informed by a HORSCH service technician/dealer about the operation and functions of the machine, as well as about the safety requirements.... Name of the service technician Dealer Name:... Postal Code:... Customer Name:... Postal Code:... Place:... Place:... Tel:... Tel:... Fax:... Fax: Customer No.... Customer No.... I am aware that a warranty claim will only be valid if, after the receipt of the machine, this form has been fully completed, signed and returned to the company HORSCH Place, Date Customer s Signature Horsch Copy Note: After Signing, remove and/or copy this page. Keep signed delivery checklist in machine file at the dealership. 13

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16 Predelivery Form After the machine has been completely assembled, inspect it to be sure it is ready to be operated, before it is delivered to the customer. The following check list is a reminder of important items to be inspected. Check off each item as it is found to be satisfactory, or after proper adjustments have been made. [ ] SMV sign and tail lights installed [ ] Road lighting works properly [ ] Safety Chain is attached. [ ] Safety decals are legible and intact. [ ] All shields are in place and in good condition. [ ] Hydraulic connections do not leak. [ ] Hydraulic hoses routed and secured properly. [ ] Hydraulics work as required (lift, fold/unfold) [ ] Entire machine has been inspected for loose bolts, nuts, etc. [ ] Tires inflated properly. [ ] Any scratches to paint have been touched up. [ ] All grease fittings have been lubricated. [ ] Ensure machine is leveled. [ ] This machine has been inspected thoroughly and to the best of my knowledge is ready for delivery to the customer. Date Predelivered:... Signature... [ ] After Inspection and signing, remove and/or copy this page. Keep signed checklist in ma- chine file at dealership. Dealer s Copy 15

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18 Predelivery Form After the machine has been completely assembled, inspect it to be sure it is ready to be operated, before it is delivered to the customer. The following check list is a reminder of important items to be inspected. Check off each item as it is found to be satisfactory, or after proper adjustments have been made. [ ] SMV sign and tail lights installed [ ] Road lighting works properly [ ] Safety Chain is attached. [ ] Safety decals are legible and intact. [ ] All shields are in place and in good condition. [ ] Hydraulic connections do not leak. [ ] Hydraulic hoses routed and secured properly. [ ] Hydraulics work as required (lift, fold/unfold) [ ] Entire machine has been inspected for loose bolts, nuts, etc. [ ] Tires inflated properly. [ ] Any scratches to paint have been touched up. [ ] All grease fittings have been lubricated. [ ] Ensure machine is leveled. [ ] This machine has been inspected thoroughly and to the best of my knowledge is ready for delivery to the customer. Date Predelivered:... Signature... [ ] After Inspection and signing, remove and/or copy this page. Keep signed checklist in ma- chine file at dealership. Dealer s Copy 17

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20 Delivery Form: DEALERS s Copy At the time the machine is delivered, the following checklist is a reminder of information which should be conveyed directly to the customer. Check off each item as it is fully explained to customer. [ ] Make the customer aware of all safety precautions that must be exercised while using this machine. Point out all Warning and Caution safety labels/decals on the machine. [ ] Point out the location of the Serial Number Tag (product identification numbers), for future reference of the machine. [ ] Give the Operator s Manual to the customer. Encourage customer to read the manual in its entirety. [ ] Explain all operating adjustments. [ ] Review recommended procedures for attaching and detaching machine from tractor. [ ] Make the customer aware of all safety precautions that must be observed when transporting the machine in field and on public roads. [ ] When the machine is transported on a road or highway at night, or during the day, accessory lighting and devices should be used for adequate warning to operators of other vehicles. In this regard, tell the customer to check local governmental regulations. The machine should be equipped with road lighting and slow moving vehicle sign. [ ] Explain to the customer that the life expectancy of this or any other machine depends on regular lubrication as directed in the Operator s Manual. Follow all maintenance and lubrication schedules for the machine. [ ] Discuss with the customer the use of proper tools and equipment for service of the machine. [ ] Have customer record Serial Number(s) in the Product Specification section. [ ] To the best of my knowledge, this machine has been delivered ready for field use and the customer has been fully informed as to proper operation and care. Signed:... (Customer) Signed:... (Dealer Representative) Date:... 23

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22 Product Specification Each machine manufactured and assembled is serialized and provided a number for tracking purposes. There is a model number, which is the category for product family of the machine, and there is a serial number. The serial number may also be known as, or part of, a Product Identification Number. This number is a formulated number which details the machines build information for tracking purposes and easy identification later during time of service, maintenance and replacement part ordering. The Serial number, along with Model number of the machine, can be found on the Serial Number Tag. HORSCH LLC has placed a Serial Number Tag (reference picture below) on the machine with the above mentioned information. It is located on the main frame cross member tube directly behind the front hitch, just off center towards the left hand side of each machine. Record the Model and Serial number of the machine below. Retain this page for customer use only! For future reference, the information will be used whenever the machine is being serviced, for ordering replacement parts or when requesting information for the machine such as replacement Owner s Manual or a Parts Catalog. Be sure to provide both, the model number and serial number, when contacting your dealer, for better assistance and quicker support of your machine. HORSCH, LLC Serial Number Tag Date of Purchase: Dealer Information: Name: Address: Phone: 25

23 In These O perating Instructions The operating instructions distinguish between three different types of warning and safety instructions. The following graphic symbols are used: Important instructions! If there is a risk of injury! If there is a risk to life and limb! It is important that all the safety instructions contained in these operating instructions and all the warning signs on the machine are read thoroughly. Ensure that the warning signs are legible and replace any signs that are missing or damaged. These instructions must be followed in order to prevent accidents. Inform other users of the warnings and safety instructions. Do not carry out any operations which may affect the safe use of the machine. Authorized Operators Only those persons who have been authorized and instructed by the operator may operate the machine. Operators must be at least 16 years of age. The operator must hold a valid driving license. He is responsible for third parties in the operating area. The person in charge must: make the operating instructions available to the operator. ensure that the operator has read and understood the operating instructions. The operating instructions are a component part of the machine. Protective Clothing For operation and maintenance you need: snug fitting clothing. safety gloves and goggles to protect against dirt and sharp edged machine parts. 26

24 Information Regarding Safety The following warnings and safety instructions apply to all sections in these operating instructions. Safety Symbols On the machine: Read and adhere to the operating instructions before starting up the machine! Stay clear of swinging area of retractable and extendible machine parts! Switch the engine off and pull out the key before starting maintenance and repair work! Never reach into areas where there is a risk of crushing, as long as parts could still be moving! Watch out for fluids spraying out under high pressure, follow the operating instructions! It is only permitted to remain in the danger zone if the safety support is in place! 27

25 When hitching up the drill and when operating the hydraulic system, no persons should be between the machines! Before starting road travel remove the aluminum clips, as otherwise the packers will collide when folding in. No passengers are allowed to ride on the machine! Shut off the hose to depressurize the hydraulic hoses before decoupling. Do not climb on rotatable parts. Use mounting steps provided for this purpose! Lifting hook; attach lifting tackle (chains, ropes, etc.) here when performing loading work! 28

26 Operational Safety The machine must only be put into operation after receiving instructions by employees of the authorized dealer or a HORSCH employee. The machine registration form has to be completed and returned to HORSCH. Road Traffic Safety The valid road traffic regulations are to be observed when travelling on public roads, paths and areas. Do not exceed the maximum permissible transportation widths and heights and install road lighting equipment, warnings and safety covers. Do not exceed the permissible axle loads, tire carrying capacities and total weights, in order to ensure sufficient steering and braking capabilities. Handling is affected by the implement connected. It is important to take into account the large overhang and the centrifugal mass of the implement, particularly when cornering. DO NOT EXCEED A MAXIMUM SPEED OF 20 MPH DURING TRANSPORTATION. LOSS OF VEHICLE/MACHINE CONTROL CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH! The whole machine is to be cleaned of soil that has been collected before travel on public roads. Passengers are strictly forbidden to ride on the machine. Hydraulic connections: Do not connect hydraulic lines to the tractor, before both hydraulic systems (machine and tractor) are de-pressurized. The hydraulic system is under high pressure. Check all lines, hoses and screwed connections regularly for leaks and any visible external damage! Only use appropriate aids when checking for leaks. Repair any damage immediately! Oil sprays can cause injuries and fire! In the case of injury, contact a doctor immediately! Pressure Accumulator The control units on the tractor must be secured or locked when not in use or when the machine is in transport position, in order to prevent accidents caused by unintended hydraulic movements or movements caused by persons other than the operator (children, passengers). Depending on the equipment of the machine, the hydraulic system may have a pressure accumulator installed. Do not open or work (welding, drilling) on the pressure accumulator. Even after being emptied, the accumulator is still preloaded by gas pressure. Always depressurize the pressure accumulator before starting work on the hydraulic system. The pressure gauge should not indicate any pressure. The pressure gauge reading should drop to 0 psi. Only then may work be carried out on the hydraulic system. 29

27 Changing I mplements Secure the machine against unintended rolling! Secure lifted frame parts, under which you will be working, with suit- able supports! Caution! Danger of injury caused by protruding parts (tines, discs)! Do not use the packer or other rotating parts when climbing onto the machine. These could start to rotate and you could fall and be seriously injured. In Operation Check the area around the machine (for children!) before setting off and starting operation of the machine. Ensure sufficient visibility! Stay clear of the operating range of hydraulically operated parts. Passengers are not allowed to ride on the machine during operation! Service and Maintenance Ensure that regular tests and inspections are always carried out to schedule, as specified in the operating instructions. Prior to performing maintenance and servicing work, ensure that the ma- chine is positioned on firm, level ground and that it is properly secured against rolling away. Depressurize the hydraulic system and lower or support the implement. After cleaning, check all hydraulic lines for leaks and loose connections. Check hoses for chafing and signs of other damage. Remedy any faults immediately! Prior to working on the electrical system, disconnect it from the electric power supply. Retighten screwed connections which had been loosened during servicing and maintenance work. Do not wash new machines with a steam-jet or high-pressure cleaner. The paint takes approx. 3 months to cure and could thus be damaged if this time has not yet expired. 30

28 Transport / Installation Higher danger of accident during initial installation. Please pay attention to the notes in the corresponding chapters. Delivery The machine with implements is normally delivered completely assembled on a low loader. If parts or modules had to be disassembled for transportation purposes, these will be assembled by our distributor. Depending on the design of the low loader the machine can be unloaded with a tractor, or needs to be lifted off with suitable lifting gear (forklift truck or crane). Sufficient load bearing capacity of lifting gear and lifting tackle must therefore be assured. Lifting and latching points are identified by labels. When using other lifting points pay careful attention to the center of gravity and the weight distribution. These points must, in any case, only be on the frame of the machine. Installation Instruction of the operator and initial installation of the machine will be carried out by our service engineers or distributors. Any use of the machine without dealer/distributor training is prohibited! The machine can only be released for operation after the instruction session conducted by our service engineer / distributor and after the operating instructions have been read. Higher danger of accident during installation and maintenance. Before performing any installation and maintenance work, make yourself familiar with the machine and read the operating instructions. Depending on scope of equipment: Take loosely delivered parts off the machine. Check all important screw connections! Lubricate all grease nipples! Check air pressure in tires! Check all hydraulic connections and hoses for correct fastening and function. Immediately rectify any occurring damage or have it corrected! 31

29 Transport Depending on country specific regulations and working width, the equipment can be transported on public roads, either attached to a tractor or on a trailer or low loader. The permissible dimensions and weights for transport must be complied with. The tractor must be big enough, so that sufficient steering and braking abilities are assured. If the machine is hitched up in two-point mode, the tractor link arms must be blocked against swinging sideways. For road transport the piston rods must be filled up with spacers and the machine must be lowered on these spacers. On a trailer or low loader the machine must be secured with tensioning straps or other means. Attach lifting tackle only at the specially marked points. DO NOT EXCEED A MAXIMUM TRANSPORTATION SPEED OF 20 MPH (32 KPH) DURING TRANSPORTATION. LOSS OF VEHICLE/MACHINE CONTROL CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH! Front Hitch decal 32

30 Technical Data Joker 6 RT Working width:...20 Length: Transport height: Transport width: Weight with RollFlex Packer: lbs. Axle load: lbs. Drawbar weight: lbs. Weight with DoubleDisc Packer: lbs. Axle load: lbs. Drawbar weight: lbs. Tires:...400/ Number of discs:...48 Hyd. control units:...3 Hitching:...Drawbar Power requirements:...from HP Joker 8 RT Working width:...26 Length: Transport height: Transport width: Weight with RollFlex Packer: lbs. Axle load: lbs. Drawbar weight: lbs. Weight with DoubleDisc Packer: lbs. Axle load: lbs. Drawbar weight: lbs. Tires:...400/ Number of discs:...60 Hyd. control units:...3 Hitching:... Drawbar Power requirements:...from HP 33

31 Road Lighting Equipment Hydraulics Joker 6/8 RT Hydraulics Joker 6/8 RT 1 Control unit 2 Hyd. coupling 3 Hyd. shut-off valve 4 Hyd. shut-off valve - single sided 5 Pressure accumulator 6 Hyd. cylinder "Folding" 7 Hyd. cylinder, chassis 8 Hyd. cylinder for drawbar 9 Three-way valve 10 Check valve 11 Three-way valve 12 Hyd. cylinder, packer Check the road lighting equipment at regular intervals, to prevent any other road users from being endangered by negligence! 34

32 Setting/Operation Cultivation Discs The serrated discs cut the harvest residues and the soil and mix the harvest residues in down to working depth. Maintenance: The bearings are oil filled and therefore maintenance free. Disc feeder bearing Check the discs regularly for clearance leaks, leak tightness and unrestricted rotation. Notes on cleaning: The mechanical seals are very sensitive if water has entered and the machine is then parked over a longer period of time. This can cause corrosion and both mechanical seal rings may stick together. The mechanical seal rings will then rotate around the O-ring and damage it. Oil would run out and the bearing would be damaged after a short while. Bearings must therefore not be cleaned with high pressure cleaning equipment. Before longer periods of rest the bearing locations should be sprayed with a rust dissolver or similar lubricant. Before resuming operation the discs should be turned by hand and checked for unrestricted rotation. 35

33 Packer RollFlex packer system comes standard on all RT models. In use the machine always travels on the packer. Due to the weight of the machine a high consolidation and a fine crumbly, level surface is achieved. With cohesive soils the packers may pick up more soil and thus become considerably heavier. This can overload components or soil the roads during transportation. Packers must therefore always be cleaned before road transportation, if they have picked up soil. 36

34 Hitching Up/Unhitching the Machine Nobody is to remain between the tractor and the machine when hitching up and unhitching. Hitching-up: Hitch up the machine to the trailer coupling ring on the tractor. Connect hydraulic lines. Connect the road lighting equipment plug and check the function. Remove the support. Fold the side sections in. Hydraulic lines are identified by symbols on the brackets additionally marked with colored cable straps to avoid mixing up by mistake. Colored marking: Lift Packer/drawbar blue Lift Undercarriage orange Fold Outer wings yellow Fold Inner wings red Do not transport the machine in a position higher than necessary. With the Joker 8 consider the transport height, especially in case of bridges or low hanging power lines. Folding/Unfolding: Folding movements must only be performed on firm and level ground. The folding process should only be performed in the field, because the coulter discs could get caught in the ground. On the road, discs and road surface layer could get damaged. Switch over "Road - Field" Hydraulic cylinder "Packer" with aluminum clips 37

35 Joker 6 and 8 RT Folding: Switch the three-way valve to "Road". Lower the undercarriage and lift the rear of the machine out completely. Extend the drawbar and raise the machine at the front completely. Fold in the side wings. Lower the hydraulics for the drawbar. The packer rollers are thereby retracted to transport width and the middle packer is raised. Operate the drawbar hydraulics and raise the machine at the front completely. Insert aluminum clips at the drawbar and at the rear on the undercarriage lift cylinder. Lower undercarriage and drawbar to the aluminum clips (regulation for road travel). Unfolding: Extend undercarriage and drawbar and raise the machine completely. Remove the aluminum clips for transport safety. Unfold the wings and pre-load with 1,000 to 1,300 PSI for work. Raise the chassis completely. Switch the three-way valve to "Field". Extend the drawbar completely. Unfolding: When unfolding, make sure that the right wing unfolds first. The wing would otherwise drop out at the area of the slot during folding. If possible place the machine on slightly sloping ground so that the right wing is slightly lower. Raise the machine with undercarriage (orange) and drawbar (blue). Remove the aluminum clips for transport safeguard. Lower the machine by the undercarriage (orange) to rest the middle packer on the ground. Level the machine by means of the drawbar. Unfold the inside wing (red); the right wing should unfold first. Unfold the outside wings (yellow). Raise the undercarriage (orange) completely. Switch the three-way valve to "Field". Extend the drawbar completely. 38

36 Parking the machine Only park the machine on a firm and level surface. The Joker can be parked folded in transport position. Take the support out of the transport bracket and fasten it at the front. Remove the aluminum clips from the drawbar and lower the drawbar, until the support is vertical. The shut-off valve can be closed to couple or decouple hydraulic lines. Disconnect hydraulic lines and road lighting equipment. Unhitch the machine. Depth setting In working position the packer carriers the machine at the rear. The inclination of the machine is determined by the drawbar. Aluminum clips are used to set both adjustment points to a fixed working depth. Setting: In the field remove the aluminum clips from the packer cylinders, until the required working depth is reached. Level the machine by the drawbar and fix with aluminum clips when the working depth is reached. The same number of aluminum clips of identical thickness must be added on each packer cylinder Hydraulic cylinder "Packer" 39

37 Drawbar adjustment Level the machine by the drawbar and add aluminum clips to the piston rod when the working depth is reached. Depth setting and shut-off valve on drawbar Use: In use the machine is only lifted by the control unit for packer and the drawbar when the head- land is reached. The undercarriage remains fully raised. Setting the support wheels Joker 8 and 12 RT are equipped with support wheels at the front. The support wheels keep the machine steady and maintain the working depth in the ground. The wheels only have a sensing and supporting function. They are not designed as load bearing transport wheels. Support wheel - Joker The setting is made after the depth setting has been completed. When starting work the support wheel is raised or only the lower bolt is removed. Lower the disc harrow into the soil and adjust the support wheels when the working depth is reached. The depth stop is set by the lower bolt. The upper bolt serves as stop, so that the wheel is lifted at the headland. 40

38 Setting: Raise the support wheel and pull out the adjustment bolt. Lower the support wheel to the ground. Insert the bolt into the next higher hole and lock it. Check the setting again after travelling for a few yards. The tires should only support the machine on the ground in case of contour following. The frame must always rest on the stop screws. The wheels should not lift up the side wings. End of the Season If the machine is to be parked over a longer period of time, e.g. after the end of the season, the brake should be released to prevent the brake pads from sticking to the brake drum, making restarting more difficult. For functional safety of the valves, anti-freeze agent should be mixed to the com- pressed air (follow the operating instructions of the tractor manufacturer). This agent maintains the elasticity of the seals and reduces rust deposits in lines and reservoirs. As a preventive measure against damage caused by moisture, the pneumatic brake hose couplings can be covered with plastic lids or a plastic bag. Maintenance: Drain the air reservoir every day during operation. Clean the line filter as required, but at least once every year. Readjust the brake as required; In braking position the brake lever and fork should form a 90 angle. In released position the brake lever should touch the fork at the front and the wheels must be free to turn. 41

39 Maintenance and Servicing Observe the safety instructions for maintenance and servicing. Your machine has been designed and constructed for maximum power, efficiency and user-friendliness according to a multitude of operating conditions. Your machine has been checked at the factory and by your appointed dealer prior to delivery in order to determine that the machine is in perfect condition. The recommended maintenance and servicing work should be carried out at regular intervals in order to maintain failure-free operation. Cleaning The recommended cleaning and maintenance work should be carried out at regular intervals in order to maintain operational availability and guarantee optimum performance. The hydraulic cylinders and bearings should not be cleaned with a highpressure cleaner or direct water jet. The seals and bearings are not waterproof under high pressure. Maintenance Periods The maintenance intervals are determined by various different factors. Various operating, weather and soil conditions as well as working speeds affect the maintenance intervals, but also the quality of the lubricants and cleaning agents used determines the time interval required until the next period of maintenance work. The specified maintenance intervals can therefore only be regarded as an indication. The intervals of maintenance work affected have to be adjusted to suit the conditions should there be any deviations from normal operating conditions. Regular maintenance forms the basis for a serviceable machine. Serviced ma- chines lower the risk of malfunctions and guarantee the efficient application and operation of machines. Storage Should the machine not be used for a longer period of time: If possible, store machine under a roofed area. Protect the machine against rust. Only spray with biologically degradable oils i.e. rape oil. 42

40 Lubricating Machine The machine should be lubricated regularly and after every pressure wash. This ensures operational reliability and reduces the costs of repair work and down times. Hygiene When used according to regulations, lubricants and mineral oil products present no danger to health. You should, however, avoid longer contact to the skin and not breathe in any fumes. Exposure to Lubricants CAUTION: Avoid direct contact with oils by wearing gloves or protective creams. Thoroughly wash off traces of oil on the skin with warm water and soap. Do not clean your skin with petrol, diesel fuel or other solvents. Oil is poisonous. You should immediately visit your doctor if you have swallowed oil. Ensure that lubricants are kept out of reach of children. Never store lubricants in open or unlabeled containers. Avoid skin contact with oily clothes. Change dirty clothing. Never keep oily cloths in your pockets. Dispose of oily shoes as hazardous waste. Rinse oil that has splashed into your eyes with clean water and visit your doctor, if necessary. Absorb spilt oil with suitable bonding agents and dispose of. Never extinguish oil fires with water. Only use permissible and suitable extinguishing agents and wear breathing apparatus. Oily waste and waste oil have to be disposed of according to the legal regulations. 43

41 Service HORSCH hopes you are completely satisfied with your machine and the HORSCH company itself. Please contact your distribution partner in the event of a problem. The customer service employees of our distribution partners and customer service employees of the company HORSCH are available for your support. Please help us solve any technical faults as soon as possible. Provide the customer service staff with the following details in order to prevent unnecessary queries. Customer No. Name of customer service advisor Name and address Machine model and serial number Purchase date and operating hours Type of problem 44

42 Maintenance Schedule 45

43 Lubrication Points Lubrication points: Drawbar, wing bolts and wing cylinders Lubrication points: Packer shaft lift bearing Lubrication points: Wing cylinders and packer shaft lift bearings Lubrication points: Wheel hub support wheel and undercarriage Lubrication points: Packer bearing 43

44 Bolt tightening torques - Metric bolts 44

45 Bolt tightening torques Imperial bolts 45

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47 Notes: Go to Top 47

48 HORSCH, LLC * 200 Knutson St. Mapleton ND USA * * info.us@horsch.com * Ver /