Meuangvang Development Co.LTD Standard Working Procedure 010 Pushing a Bogged Dump Truck

Transcription

1 1. Application To provide a standard work practice for as required in accordance with Safety Management Program 2. Revision Schedule Rev # Old Section Ref New Section Ref Description of Changes 0 New document created May Table of Contents 1 Application 8 Definitions 2 Revision Schedule 9 Purpose & Expected outcomes 3 Table Of Contents 10 Task 4 Personal Protective Equipment 11 Written Assessment 5 Accountability 12 Improvement Suggestion 6 Training Requirements 13 Approval 7 Document Storage 14 MVDC SWP010 Pushing a Bogged Truck May 2008 Page 1

2 4. Personal Protective Equipment (PPE) / Special Equipment Safety Belts Safety Glasses Safety Boots Reflective safety clothes Meuangvang Development Co.LTD 5. Accountability Driver a to ensure a supervisor is present before any machine starts to recover a bogged truck. Supervisors are to complete a risk assessment and ensure all hazards are removed, and the recover of the truck can be done safety without injury to anyone and least damage to the truck/machine as possible. NOTE: A risk assessment is to be completed when making the decision as to which method shall be used to recover the equipment. Damage: If any damage occurs to either machine an accident/incident report must be completed. 6. Training Requirements All supervisors, drivers and operators are to complete the assessment included in the SWP.A copy of the complete assessment is to be kept on each employees training file 7. Document Storage The electronic master version of this document, together with the associated Forms and Templates, is stored on the Safety Managers computer. Safety Manager/ officer are responsible of maintaining the document. 8. Definitions MVDC SWP010 Pushing a Bogged Truck May 2008 Page 2

3 9. Purpose and Expected Outcomes and Flowchart To provide a standard process for the creation, review, authorisation and issue of documents which require control, specifically those operational documents shown in the document structure below. To ensure a common format of documentation is followed, to eliminate duplication and to ensure accurate and current information is readily available to all employees. PROCESS FLOWCHART. Safety Management Program Policies and Rules Standard Work Procedures Risk Assessment Hazard Identification Training Management Planning Training,& Training Manuals Competency Assessments MVDC SWP010 Pushing a Bogged Truck May 2008 Page 3

4 10. Tasks Task Steps Hazards Additional Information and Controls Detail of each step in the task, presented in a logical sequence. Identification of any hazards involved with the task step. Any other relevant detail or information that will assist with the performing of the task and any requirements for risk mitigation. General Property Damage Injury If your truck/machine becomes bogged stop immediately, and call your supervisor. Using the accelerator/rocking back and forth can cause more damage. The truck driver shall stay in the equipment at all times until the truck is out of the bog, unless told otherwise by their Shift Supervisor. When moving the dump truck out of the bog, the truck driver shall ensure that the seat belt is securely fastened. The truck driver shall have a good posture facing forward and have a firm grip on the steering wheel, to reduce possible jolting. All sections in this procedure shall be completed under the full guidance of the Shift Supervisor in full radio communication between the truck driver, equipment operator and supervisor, using an appropriately selected radio channel. The Maintenance Supervisor shall inspect the dump truck following the recovery, prior to the truck being returned to service. MVDC SWP010 Pushing a Bogged Truck May 2008 Page 4

5 Task Steps Hazards Additional Information and Controls Detail of each step in the task, presented in a logical sequence. with a frontend Loader Identification of any hazards involved with the task step. Property Damage Injury Any other relevant detail or information that will assist with the performing of the task and any requirements for risk mitigation. An experienced Loader operator shall be used during this operation. The Loader shall be positioned behind the bogged truck and under the guidance of the supervisor shall lower the bucket into the truck tray. The bucket will be lowered on to the material in the tray; metal on metal contact should be avoided. A loaded bucket may be preferable at the supervisor s directions. When the Supervisor gives the signal, the Loader shall begin pushing the truck, with the truck assisting by being in first forward gear and using acceleration at the Supervisors direction. If the truck begins to move out of the bog quicker than the Loader then the Loader shall stop immediately. This will stop the Loader from dropping into the hole left from the bogged truck. MVDC SWP010 Pushing a Bogged Truck May 2008 Page 5

6 Task Steps Hazards Additional Information and Controls Detail of each step in the task, presented in a logical sequence. Identification of any hazards involved with the task step. Any other relevant detail or information that will assist with the performing of the task and any requirements for risk mitigation. Pushing an Dump Truck with an Excavator Property Damage Injury An experienced Excavator operator will be used during this operation. Position the Excavator behind the truck for readiness. If the truck is out of reach of excavator on a bench, then SWP Towing Heavy Equipment may have to be used. The Supervisor shall give the instruction to lower the bucket down onto the material in tray and how much down pressure to be applied. The bucket shall be square in the tray. An Excavator shall place the bucket on the material in the rear of the truck tray and push the truck forward using the dipper arm and bucket for pushing power. When the all clear has been given the Excavator shall begin to power the stick out towards the front of the bogged dump truck, with the assistance of the Truck Driver being in gear and using acceleration directed by the Supervisor. NOTE: THE EXCAVATOR SHALL NOT TRACK FORWARD WHILE PUSHING THE TRUCK. MVDC SWP010 Pushing a Bogged Truck May 2008 Page 6

7 Task Steps Hazards Additional Information and Controls Detail of each step in the task, presented in a logical sequence. Pushing a Dump Truck with an Excavator Identification of any hazards involved with the task step. Property Damage Injury Any other relevant detail or information that will assist with the performing of the task and any requirements for risk mitigation. If the truck becomes out of reach of the Excavator, the Excavator operator shall cease pushing the truck to relocate to a new position. The Excavator operator shall lift the bucket and slew the bucket away from the truck prior to tracking forward to a new position. The Supervisor shall give the instruction to lower the bucket on to the material in the rear of the truck tray and then repeat the pushing procedure. MVDC SWP010 Pushing a Bogged Truck May 2008 Page 7

8 11. Written Assessment 1. When your truck or machine becomes bogged, what is going to be your first re-action? 2. Are you going to stay in the truck/machine and wait for the supervisor? 3. Is it crucial that the truck/machine is inspected before being sent back to work? 4. Who is going to inspect the truck/machine and approve it safe to return to work? 5. If you can t contact your supervisor, what are you going to do? I have read and understood this procedure and have had any questions in regard to this procedure thoroughly explained. Name: Signature: Date: Training Coordinator: Signature: Date: MVDC SWP010 Pushing a Bogged Truck May 2008 Page 8

9 12. Improvement Suggestion Possible Cause Corrective Action Additional Information 13. Approval Revision 01 øéêö ê Approved by(position)»ñ»º  (ª ÁÎ ) Signature of Approver ì¾ À ñ º øé»ñ»º Date ñ ê Prepared by ½ ¼  P Brears Safety Consultant Reviewed Approved MVDC SWP010 Pushing a Bogged Truck May 2008 Page 9