LANDFILL COMPACTOR TC400 LANDFILL COMPACTOR

Transcription

1 LANDFILL COMPACTOR TC400 LANDFILL COMPACTOR

2 MORE REFUSE IN LESS SPACE FULL-WIDTH COMPACTION + MAXIMUM PLI* POWER THE INDUSTRY S ONLY FULL-WIDTH COMPACTORS Whenever tons of trash have to be packed into the finite space of a landfill, it s not just the weight of the compactor that counts. It s how that compactor applies its weight the actual force it exerts. Terex Trashmaster Landfill Compactors put their weight to the task like no others. That s because: 1) they re the industry s only full-width compactors the result of a unique wheel configuration, and 2) they pack more PLI power than any other compactors out there. *PLI stands for Pounds Per Linear Inch, which is how compaction force is measured. Let s start by examining the triangular wheel configuration. This is what enables the TC400 to compact an area equal to its wide footprint. In other words, it compacts everything under it, front to back, side to side, in a single pass. Conventional compactors, by comparison, leave an uncompacted gap area in the middle of their footprints. You can blame their wheels being located at the four corners of their frames for that. Result? Multiple passes are required to compact a single run. But with a TC400 and its triangular wheel pattern, one pass will do it. The machine s weight is distributed equally, resulting in greater compaction densities than other compactors provide.couple 2 Copyright 2008 Terex Corporation

3 the TC400 s triangular wheel pattern and its high-density compaction force with its available operating weight 80,000-plus pounds (36,287-plus kilograms) and you ve got the greatest compaction force in the industry. That s what PLI is all about: It s the power to pack more refuse into your landfill and the power to increase density levels, as well as your revenue and your bottom line. And the TC400 has the highest PLI rating of any machine in its class. Ultimately, this machine outperforms other compactors because it was designed by Terex specifically for the compaction of trash. It s not just a converted bulldozer or loader outfitted with compactor wheels. What s more, it s been around: No other compactor has as long a history of industry acceptance and use. Copyright 2008 Terex Corporation 3

4 THE TRASHMASTER TC400 ROBUST, RELIABLE AND READY TO ROLL OVERSIZED COMPONENTS One of the largest-displacement engines in the industry New Tier III Cummins QSX-15 turbo-charged, intercooled 390 hp (291 kw) diesel engine FULL-WIDTH COMPACTION Wide footprint: 11 ft (3,454 mm) across Triangular wheel configuration: Large front wheels with steel cleats compact the area between the left and right rear wheels No guesswork as to whether you have compacted an area everything under the TC400 is compacted, ensuring the maximum amount of trash your landfill can hold Fewer passes than with loaders which means less fuel consumption, less wear-and-tear on components and increased machine life 22% increase in total width over older models, which greatly improves performance on slopes Fuel, lube-oil and coolant systems protected by individual filters Cooling air provided by 36 in (914 mm) fan Dry-type, replaceable air cleaner with safety element and service indicator and pre-cleaner Self-diagnostic DSM Drive System Monitor audits engine oil, coolant and transmission oil temperatures and pressures Increased horsepower over old models by 11% High-Capacity Axles Improved design for better longevity and increased capacity Oversized Articulated Joint Supports both mainframe and bogie Oversized Power-Shift Transmission Specifically designed for off-highway use Capable of withstanding the daily rigors of landfill compaction Largest Blade Lift Arms A frame channel steel 5 in (127 mm) boss mount Most Advanced Wire Wrap Protection System Steering Cylinder Protection Cylinder mounted up and out of trash New, Improved Cleat Patterns Reduce wheel clogging Cut replacement costs of cleats and reduce damage caused by wire wrap 4 Copyright 2008 Terex Corporation

5 PLI POWER TO SPARE Weight vs. PLI Compaction Per Linear Inch Due to the rolling motion of the wheels, the surface area can be simplified to a theoretical line with a length equal to the width of the wheels. This unit is known as PLI Compactive-effort pounds per linear inch. Formula Compactor weight (lb)/total wheel width (in) = PLI Terex 80,000+ lb/132 in (36, kg/335.3 cm) = 606 lb per linear inch (109.8 kg per linear cm) CAT 81,500 lb/189 in (36,967.8 kg/480.1 cm) = 431 lb per linear inch (77 kg per linear cm) BOMAG 81,205 lb/192.4 in (36,834 kg/488.7 cm) = 417 lb per linear inch (75.4 kg per linear cm) Al-Jon 81,000 lb/192 in (36,741 kg/487.7 cm) = 422 lb per linear inch (75.3 kg per linear cm) Competitive PLI Ratings Terex TC400 CAT Bomag Al-Jon Weight lb (kg) 80,000+ (36,287.4+) 81,500 (36,967.8) 81,205 (36,834) 81,000 (36,741) Arc Length in** (mm) 39.1 (993) 38.7 (983) 39.8 (1,011) 38.6 (980) Wheel Width in (mm) 30/36 (762/914.4) 47.3 (1,201) 44.3/53.1 (11,252/13,487) 53.1 (13,487) Surface Area Per Wheel in 2 (mm 2 ) 1,173/1, , ,761.8/2, ,853.3 (29,794/35,753) (46,500) (44,750) (47,074) Total Surface Area in 2 (mm 2 ) 5,161.2 (131,094) 7,322.7 (185,996) 7,413.1 (188,293) 7,413.1 (188,293) PSI (kg/cm 2 ) 15.5 (1.089) (.783) (.758) (.768) Total Wheel Width in (mm) 132 (3,553) 189 (4,801) 195 (4,953) 192 (4,877) PLI (kg per linear cm) 606 (109.8) 431 (77) 417 (75.4) 422 (75.3) ** Arc length is calculated assuming full cleat penetration and drum penetrating 6 in (152.4 mm) from tangent point of ground. Copyright 2008 Terex Corporation 5

6 THE TRASHMASTER TC400 HYDRAULICALLY ACTUATED HOOD The only one-piece hood in the industry Electric-over-hydraulic actuation for complete hood lift, rather than hinged or bolted panels Allows radiator to be cleaned either from the inside or outside by flushing it with air or water Heavy steel safety lock prevents accidental closure of hood during maintenance Rear of machine frame designed in a bevel tapered toward the back which reduces waste build up in belly pan area Grilled doors at machine rear deflect air upward, preventing trash from blocking airflow, plus easy-to-access radiator and oil cooler without raising the hood SELF-CLEANING WHEELS AND CLEATS Large, self-cleaning 75 in (1,905 mm) diameter wheels 36 in (914 mm) width, rear; 30 in (762 mm) width, front operate better on slopes without digging in Replaceable cleats mounted in chevron pattern that prevents trash from being retained between cleats during operation; also self-cleaning cleats to discourage build-up and eliminate need for raker bars that can sap engine power and restrict ground movement Exclusive cleat contour design creates a crisp chopping action, which reduces refuse size and eliminates surface fluffing ROLLOVER PROTECTION Provided by a certified internal system rated far above machine weight CAB PERMITTING EXCELLENT VISIBILITY Industry s only side-facing operator s seat and large cab windows deliver exceptionally clear view of working environment, whether in forward or reverse Largest cab in its class with all-around windows and tinted safety glass; front and rear wipers also enhance visibility Better visibility ensures better results: less operator fatigue and fewer missed areas Pressurized cab improves operator comfort Six-way-adjustable high-back seat has joystick control on each armrest one controls blade and ground-travel direction, the other controls steering and working speed 6 Copyright 2008 Terex Corporation

7 OUTSTANDING DENSITY Industry-leading density when full weight of TC400 is brought to bear on just one of its forged manganese-alloy steel cleats per wheel Wheel configuration directs full weight of machine onto landfill surface, creating the greatest compaction force of any machine in the TC400 s class Wider wheel design greatly improves performance on slopes SERVICE AND MAINTENANCE Extremely mechanic-friendly Built to provide the most maintenance access room of any compactor available Hydraulic activation makes hood easy to open, in turn making it easy to service the front and rear compare that to some other machines, where you have to unbolt cowling to service the product Belly pan access is the industry s largest (one-piece and full-width) Terex remote service monitoring available Rebuilt components for lower cost options Highest fuel capacity of any unit in its class, reducing fueling trips to unit PARTS SUPPORT Excellent dealer support program: one part number gets you everything you need for servicing including hydraulic filters, engine oil filters, breathers, seals and service instructions More than $7 million of in-stock consumable parts with one of the industry s highest fill rates Your Terex dealer: your single source for TC400 sales, upgrades, parts and service Geologic image used with permission. ADVANCED TECHNOLOGY Terex Asset Management (TAM) GPS Density and Slope Controls OIL SAMPLES Terex online oil-sample reports ( terex.eoilreports.com) Terex will examine all oils hydraulic and engine for contamination (Managed Maintenance Program) Diagnosis provided and, if necessary, troubleshooting Helps keep your TC400 running better longer FINANCING Available through Terex Financial Services Operating lease optional for a single monthly payment Copyright 2008 Terex Corporation 7

8 TC400 LANDFILL COMPACTOR Shipping Specifications Shipping weight: Shipping height: Shipping width over guardrails: Shipping length: Shipping length (blade removed): 80,000+ lb (36,287+ kg) 12 ft (3,658 mm) 11 ft 11 in (3,353 mm) 27 ft 2.5 in (8,293 mm) NA Capacities Differential: 90 pt ea (42 L ea) Engine coolant system: 18 gal (68 L) Engine crankcase: 12 gal (45 L) Fuel: 200 gal (757 L) Hydraulic system: 55 gal (208 L) Wheel ends: 20 pt ea (9 L ea) Engine Make/Model: Cummins QSX-15 (15.0 L) Type: Horsepower: Diesel 390 hp (291 2,000 rpm Standard Equipment Air conditioner with cab pressurizer Cold-weather starting Back-up alarm Engine-block heater Fire extinguisher Compactive Stress Crushing (Cleat): 1,481 psi (104 kg/cm 2 ) Compressing (Wheel): Machine Dimensions Compaction width: Inside turning radius: Outside turning radius: Blade raised above grade: Blade lowered below grade: Ground clearance: Operating weight: up to 606 pli (110 kg/cm) 11 ft (3,353 mm) in (3,912 mm) 249 in (7,163 mm) 40 in (1,016 mm) 6 in (152 mm) 20 in (508 mm) up to 80,000+ lb (36,287+ kg) Optional Equipment Terra Twist-Torque cleats Air-ride suspension seat Inside rearview mirror Fire suppression system Rotating safety beacon AM/FM/cassette radio 24-volt to 12-volt converter Big Dog cleats Rear-vision camera Track-Lok cleats Fast-fill fuel kit Grade indicator External mirror Vandalism kit Flexxaire fan Effective Date: June Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks, or trade names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. Copyright 2008 Terex Corporation. Terex Corporation P.O. Box 1985 Oklahoma City, OK Tel (405)