Hyundai i30 & i40 Tourer RLCP40, RSP40/41
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- Cory Young
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1 Hyundai i30 & i40 Tourer RLCP40, RSP40/41 Important Information Maximum roof load: 75kg/165lbs evenly distributed across two crossbars. Refer to vehicle owners manual for maximum roof loading. Always use lower of the two figures. Recommendations: It is essential that all bolt connections be checked after driving a short distance when you first install your crossbars. Bolt connections should be checked again at regular intervals (probably once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the crossbars each time they are refitted. Make sure to fasten your load securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible. Use non stretch ropes. Please remove crossbars when putting vehicle through an automatic car wash. Load Ratings: Maximum permissible load is 75kg (165lbs) for two crossbars including the weight of the crossbars, 5kg (11lbs). When crossbars are to be used in off-road conditions, please build a safety factor of 1.5 into this load limit for offroad use, two crossbars 50kg (110lbs). Although the crossbars are tested and approved to AS , Off road conditions can be much more rigorous. However, increasing the number of crossbars does not increase the vehicles maximum permissible roof loading. Note for Dealers and Fitters: It is your responsibility to ensure instructions are given to the end user or client. Rhino-Rack 3 Pike Street, Rydalmere, Document No: R800 NSW 2116, Australia. Prepared By: Kayle Everett Issue No: 01 (Ph) (02) Authorised By: Chris Murty Issue Date: 12/08/2015 (Fax) (02) These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.
2 ! ü! ü! km/h X 2 x Crossbars = 5.0kg/11lbs? kg When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to be found in the vehicles User Manual) should be divided by 1.5. Do not forget to subtract the complete crossbar system weight from your maximum carrying capacity. 75kg/165lbs (Urban Road) = 50kg/110lbs (Off Road) WARNING! Important Load Carrying Instructions With utility vehicles, the cabin and the canopy move independently. Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy. Instead, rigidly fix to either the cabin roofracks or the canopy roofracks. Paddle/ Surfboards should be fixed to the front of the vehicle. üyes Page 2 of 7
3 Parts List RLCP40 Note: Both RLCP and RSP Kits shown. These Kits are sold as separate. Use the appropriate instruction steps and parts list below for reference. Item RLCP40 (i40, i30) Component Qty. Part No. 1 M6 x 35mm security screw 4 B092 2 M6 spring washer 4 W004 3 M6 x 12.5mm flat washer 4 W003 4 RLCP leg 4 M123 5 Top pad 4 M173 6 Bottom Pad 4 M172-A 7 M10 x 38mm flat washer 4 W022 8 M10 shake-proof washer 4 W021 9 M10 x 20mm hex bolt 4 B M10 channel nut 4 N Fixed Mount Adapter 4 CA M8 Spring Washer 4 W M8 x 19 x 2.5mm Flat Washer 4 W Foam Pad 1 CA Cover Plate i40 2 M Cover Plate i30/ i40 4 M mm Security Key 1 H Fitting Instruction 1 R800 Tools Required: 1-5mm Security Allen Key 5-10mm Spanner (Vortex Crossbars). (supplied in kit). 6-5/8 Spanner (HD Crossbars). 2 - Flat Blade Screwdriver. 7 - Tape Measure. 3 - (1/2 ) Socket Wrench. 4 - Utility Knife. Vortex Crossbars Crossbars sold individually i30: VA118S, VA118B - Vortex Crossbar Silver/ Black i40: VA126S, VA126B - Vortex Crossbar Silver/ Black i30: RB1250S, RB1250B - Heavy Duty Crossbar Silver/ Black i40: RB1250S, RB1250B - Heavy Duty Crossbar Silver/ Black Heavy Duty Crossbars Fit Kit for Vortex Corssbars 2 x VA-FK2-2 Bars NOTE: Though both the Hyundai i30 and i40 use the same RLCP40 fit kit, the step for either fitment may vary slightly. Read the instruction carefully before attempting to install. Direct any questions for the fitment back to place of purchase. Do not attempt to fit Crossbars if you are not confident in your abilites to fit. Page 3 of 7
4 Parts List RSP40/41 (i30, i40) Item RSP41 Components (i30) Qty. Part No. 1 M6 x 35mm security screw 4 B092 2 M6 x 12.5mm flat washer 4 W003 3 M6 spring washer 4 W004 4 RSP Low Leg 4 M509 5 Top Pad 4 M173 6 Bottom Pad 4 M172-A 7 Fixed Mount Adapter 4 CA M8 Spring Washer 4 W019 9 M8 x 19mm x 2.5mm Flat Washer 4 W Adhesive Foam Pad 1 CA Cover Plate i40 2 M Cover Plate i30/ i40 4 M /2 x 10G Phillips Screw 4 B Crossbar, Front: 894mm Rear: 847mm 2 A Vortex Generating Strip 400mm 5 M Torque Key Short 1 Torkey-S 17 Fitting Instruction 1 R800 Tools Required: 1-5mm Torque Allen Key (supplied in kit). 2 - Phillips Head Screwdriver. 5 - Tape Measure. 3-1/2 or 13mm Socket Wrench. 6 - Utility Knife Item RSP40 Components (i40) Qty. Part No. 1 M6 x 35mm security screw 4 B092 2 M6 x 12.5mm flat washer 4 W003 3 M6 spring washer 4 W004 4 RSP Leg Low 4 M509 5 Top Pad 4 M173 6 Bottom Pad 4 M172-A 7 Fixed Mount Adapter 4 CA M8 Spring Washer 4 W019 9 M8 x 19mm x 2.5mm Flat Washer 4 W Adhesive Foam Pad 1 CA Cover Plate i40 2 M Cover Plate i30/ i40 4 M /2 x 10G Phillips Screw 4 B Crossbar, Front: 927mm Rear: 884mm 2 A Vortex Generating Strip 400mm 5 M Torque Key Short 1 Torkey-S 17 Fitting Instruction 1 R NOTE: Though both the Hyundai i30 and i40 use the same RLCP40 fit kit, the step for either fitment may vary slightly. Read the instruction carefully before attempting to install. Direct any questions for the fitment back to place of purchase. Do not attempt to fit Crossbars if you are not confident in your abilites to fit. 1 Locate the four mount points on the roof rails you intend on using. Carefully remove the covers using a flat blade screwdriver. Store the covers for future use when racks are removed. i30 shown. i40 shown. Page 4 of 7
5 2 Locate the exposed M8 studs. Do not remove the factory M8 nuts when using the Front and Middle mount point. Note: If using the rear mounting point on the i40 the M8 nut needs to be removed and replaced with the M8 Stud and Washer assembly. i30 Top View: i40 Top View: Note: i40 Rear mount is a single point and does not use a cover plate. 3 4 Place the Fixed Mount Adapter with the M8 Spring and Flat Washers onto the studs. Tighten with a 1/2 socket wrench to 4-5Nm/ 3-4lb/ft. Fit the Cover Plates over the Factory Nut ends of the Roof Rail slot. i40: M765 Front Mount Point M792 Middle Mount Point i30: M792 (All 4 Mount Points) 5 Peal the backing off the adhesive foam. Stick each base pad onto the foam and trim around the perimeter. Turn the base pad over and then cut a slot to allow the foam to spread over the M8 stud For RLCP40 installation turn to page 6 step 6. For RSP40/41 turn to page 6 step 9. Page 5 of 7
6 RLCP40 Installation 6 Fix the Leg Assembly to the M6 thread in the Fixed 7 Mount Adapter. M6 x 35mm Screw M6 Spring washer M6 Flat washer RLCP Leg 1: Insert Rubber into the Crossbar. 2: Insert End Caps into Crossbars. 3: Place crossbars onto Legs. Ensure M10 Channel Nut is located across the bar. M10 Channel Nut M10 x 38mm Flat Washer Top Pad Bottom Pad M10 Shake Proof Washer M10 x 20mm Hex Bolt Heavy Duty setup shown. Vortex Crossbars require VA-FK2 kits. 8 Adjust crossbar overhang to be equal both sides. Tighten M6 security screws to 3-4 Nm (2-3 lb/ft), tighten M10 screws for Heavy duty bar to Nm (7-8 lb/ft). When fitting Vortex Aero bars refer to its instruction. EQUAL OVERHANG M6 Hardware M10 Hardware M10 Hardware M6 Hardware RSP40/41 Installation 9 Insert the RSP Leg fully into the crossbars, a rubber 10 mallet may be required to knock the leg in place. From the underside of the Crossbar insert the Phillips Head Screw. Page 6 of 7
7 11 12 Insert Vortex Rubber into Crossbar. Install crossbars using an M6 x 35mm Security Screw, M6 Spring Washer and M6 Flat Washer. Tighten with Allen Key provided to 3-4 Nm/ 2-3lb/ft. i40: Crossbar, Front: 927mm Rear: 884mm i30: Crossbar, Front: 894mm Rear: 847mm Check all fixtures are secure before use Note (i30 pictured) The rear Crossbar is positioned 730mm from the hatch when opened. 730mm Page 7 of 7
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