STRUCTURED SURFACES USED FOR IMPROVING TRIBOLOGICAL BEHAVIOUR FOR THE PISTON RING CYLINDER LINER FRICTION COUPLES IN INTERNAL COMBUSTION ENGINES

Size: px
Start display at page:

Download "STRUCTURED SURFACES USED FOR IMPROVING TRIBOLOGICAL BEHAVIOUR FOR THE PISTON RING CYLINDER LINER FRICTION COUPLES IN INTERNAL COMBUSTION ENGINES"

Transcription

1 77 Paper present at International Conference on Diagnosis and Prediction in Mechanical Engineering Systems (DIPRE 07) October 2007, Galati, Romania STRUCTURED SURFACES USED FOR IMPROVING TRIBOLOGICAL BEHAVIOUR FOR THE PISTON RING CYLINDER LINER FRICTION COUPLES IN INTERNAL COMBUSTION ENGINES Gabriel Arin MIHALCEA, Leonard MIHĂESCU S.C. ICTCM S.A. Bucureşti, Romania ABSTRACT Structured surfaces means the achievement of a rate, or controlled microgeometry for one or both friction surfaces. These surface profiles are used to guarantee lubrication functions of transport, hoarding and spread of the oil and to collect the wear products for maintaining the uprightness of the friction couple surfaces. The present article will present the use of these surfaces for improving tribological properties of the piston-ring cylinder liner friction couples in combustion engines. It will be presented the improvement of the friction and wear properties and the evolution of the combustion engines properties by the use of these kinds of surfaces. KEYWORDS: Structured surfaces, piston-ring, cylinder liner, boundary lubrication. 1. INTRODUCTION A new concept in the field of tribology has been the development of contact surfaces designed for improved lubrication capability. This can vary from simple control of the surface roughness of two mating surfaces, to the more complex formation of regular structures which serve the double purpose of retaining lubricant and trapping debris particles. These surface textures are in the form of protrusions (positive asperities) or cavities (negative asperities) of known size and geometry. The benefits of such surface textures include lower friction torque, higher load capacity and lower operating temperatures, [3]. Friction of the piston and piston rings system accounts for the greatest portion, about 50-60%, of the total mechanical loss in engines. Mechanical and thermo dynamical losses, wear and emissions caused by lubrication oil combustion are principally influenced by the tribological behaviour of the piston assembly group. The trend to compact engi-nes with high power densities and raised thermo mechanical loads increases the importance of this tribological system and requires new approaches. One promising possibility is the utilization of liner surfaces with special machined microstructures. The objective of this paper is, to describe a comparison between conventional liner surface and a structured liner regarding tribological behaviour. Therefore another objective is to presents the feasibility of surface structure designed to reduce frictional losses in energy transmission components, cylinder liner ring contacts. The structure patterns must be protected by thin films or coatings and appropriate lubricating chemistry over a broad range of operated conditions. The results show a better tribological behaviour of the deterministic laser structured liner surface in comparison to the conventional stochastic plateau honing surface [2].

2 78 THE ANNALS OF UNIVERSITY DUNĂREA DE JOS OF GALAŢI 2. OF PISTON ASSEMBLY GROUP A tribological system consists of the elements basic body, contact body lubricant and surrounding. The tribological system piston assembly group of reciprocating engines the single elements will be represented by cylinder liner, piston and piston rings, the lubrication oil and the crankcase air, respectively cylinder filling, as it looks in figure 1. The changing piston velocity or gliding velocity between the friction partner piston rings and cylinder liner leads to mixed friction and hydrodynamic friction. The border between these friction phenomena is not a fixed point and can be presented by the Stribeck s curve. The parameters that influence the course of the Stribeck curve are the operation parameters, the material, lubricant and surface. In the system of piston assembly group the surface structure of the cylinder liner has an important effect on fuel consumption, wear and emissions caused by lubrication oil. Fig. 1. Tribosystem piston assembly group. Fig. 2. Pressure generation in the lubrication [4, 5]. Fig. 3. Surface topographies for cylinder liners [2, 5]. In the areas of low piston velocity (top dead centre, TDC, and bottom dead centre, BDC, and at very low engine speed) it mainly can be observed mixed friction. Between the points TDC and BDC and at high engine speed the friction becomes hydrodynamic. The necessary convergent gap for building up the hydrodynamic pressure will be generated by the crowned surface of the piston ring. The generation of pressure also can be carried out by a temporary squeeze effect. This squeeze effect takes place in the dead centres, while the piston velocity is zero. The preloaded piston ring presses the lubrication oil out of the gap, as it is shown in figure 2 [4, 5]. In the areas of mixed friction the friction partners have direct contact that causes wear. Because of the tribological processes in reciprocating engines, wear of the cylinder liner principally can be observed at the area of TDC. In view to the power losses caused due to friction, that directly increase fuel consumption, the friction in the areas of dead centres can be neglected because of the very low gliding velocity. 3. SURFCES TOPOGRAPHIES FOR CYLINDER LINERS The surface of cylinder liners for IC engines usually is created by a horning process. At the honing process then tool is leaded in a rotating and translating motion. This kinematics generates a cross structure. On the basis of the channel shape depression the oil will adhere outstanding at the surface. The depression in the whole surface represents a so called communication system. This system facilitates the entry of oil into the combustion chamber by the oscillating motion of the piston, and that causes the emission of unburned hydrocarbons and particulate matter. To counteract this process and to ensure a good sealing effect until now the piston rings have been combustion chamber by the oscillating motion of the piston, and that causes the emission of unburned hydrocarbons and particulate matter. To counteract this process and to ensure a good sealing effect until now the piston rings have been preloading strongly. But that causes high friction losses and higher wear rates. Functional areas with good gliding properties and low friction forces respectively, are characterised by

3 79 smooth surfaces without open cavities. However, these surfaces do not ensure the requisite adhesion of the oil. Until now, for the generation of conventional stochastic surfaces by the honing process it always was necessary to make compromises. New deterministic surface structures that are generated by a modified honing process and a laser based material treatment represent a promising approach for reducing both friction losses and wear without an increase of lubrication oil, as it is shown in figures 3 [2, 5], 4 [6] and 5 [6]. With the help of experimental investigations at different engines it will be evaluated the lubrication and wear behaviour of the new structure surface. One of the critical issues in fabricating the new surface features was the effect of the slope of the bottom of the feature. In bearing applications, this typically was called the B/D ratio (bearing length over the diameter of the bearing) to estimate the lift force. The concept was borrowed and applied, in paper [1], to the design in terms of the length over the depth of the slope fabricated at the bottom of the surface features. Another important factor was the size of the surface feature over the contact area, [3]. In The final goal of these new surface structures is to optimise the tribosystems. This procedure can be used for a wide range of the friction couple components macro geometry. An important abrasive and adhesive wear reducing is obtained by surface structuration. Surfaces topography allows lubricant access in the friction couple. The remain friction in an optimised tribosystem (load, sliding speed, temperature and time period) must be fluid friction, hydrodynamic lubrication. We see here the importance of the lubrication parameters, especially the viscosity and the EP additives. The structured surfaces allows lubrication retention in the dimples performed, as it is presented in figure 5 [6], and they assure a long time lubrication boundary lubrication conditions, the edges of the surface features served as rough spots, increasing the friction; therefore, the optimum number of the features might be much smaller than for the high- speed, low-load regime. In paper [1] some experiments were conducted to investigate this effect. The authors of the paper [1] fabricated several surface features; the micrographs of three patterns: A3, B2 and C4 are shown in figure 6 [1, 2]. The densities of the three patterns are kept at 5%. Pattern A has a reversed wedge, pattern B has a symmetrical wedge and pattern C has the classic wedge orientation. Fig. 4. Tribological system and different surfaces structures [6]. Fig. 5. Lubricant acting in the dimpled lubrication pockets [6].

4 80 THE ANNALS OF UNIVERSITY DUNĂREA DE JOS OF GALAŢI Figure 7 [1] shows that classical wedge orientation has the highest friction reduction capacity, reducing the average friction coefficient of the untextured (UNT) from 0.09 to about 0.05, a 44% decrease for a steel on steel contact. Another significant point is that friction starts at 0.09, which is the low end of the boundary lubrication regime; the surface structuring features lower it to the hydrodynamic regime even though the contact is still operating at the boundary lubrication regime, as evidenced by the wear of the contact [2]. This engine is used as a multi cylinder engine for propulsion of heavy commercial trucks. Piston, piston rings, cylinder liner and cylinder head correspond to the series production to a large extent. On this condition the tribological boundary conditions are similar to that of series engine. For reducing vibration phenomena and the effect of the measuring systems the aggregate is equipped with a device to compensate the forces caused by masses of inertia completely. Fig. 7. Comparison of friction coefficients of the three patterns shown above under boundary conditions [1]. Fig. 6. Three wedge orientation patterns [1, 2]. 4. EXPERIMENTAL FRICTION AND FILM MESUREMENTS 4.1. Tested Engines The investigation for measuring the friction force of piston assembly group and oil film thickness between the top piston ring and the liner were carried out, in the paper [5], at a direct injecting single cylinder diesel engine from Daimler Chrysler with a 128 mm bore and a 1.8 litres displacement. Figure 8 [5] shows the essential data of the test engine and a cross-section of the piston assembly group, the cylinder head and the used piston rings. Fig. 8. Cross-section and data of the test engine [5]. The piston casted of aluminium has a central placed piston hollow. The first piston ring is working in a specially manufactured groove for reducing flank wear. The top ring is a trapezium ring with asymmetric crowned profile. The middle ring is a minute ring with an inside angle. The bottom ring is a commercial oil scarper ring with a tube spring. All the tests are carried by using a lubrication oil of the 10W-40 SAE-class

5 81 viscosity, that consists of a synthetically based oil and that is suitable for gasoline engines and heavily loaded diesel engines. In the paper [6] as a testing engine was used AVL FM 528 single cylinder diesel engine, studding the influence of the structured surfaces on the particles emissions of this engine. The AVL FM 528 engine is presented in figure 9 [6] and has the follows technical data: bore diameter: 85 mm; stroke: 92 mm; rated speed: 5000 rpm; greatest compression pressure: 130 bar; compression ratio: 21; greatest moment at 2500 rpm: 35 Nm; power at rpm: 9 kw. other. Every single MPC has a width of 40 to 60 µm and a depth of 10 to 25 µm. Figure 10 [5] shows a schematic top view and the characteristic values of the surface topogra-phies. The field of MPC of the laser-structured liner is restricted to the TDC-area, where high thermo-chemical loads occur. Figure 9 also shows the real structure of one MPC drawn to a larger scale. Fig. 10. Tested liner surface topographies [5]. Fig. 9. The tested AVL FM 528 single cylinder diesel engine [6] Tested Liner Surface Topographies The investigations for measuring friction and oil film thickness are carried out by using a standard honing structure (3-stage plateau honing) as well as a smooth honing structure with a superposed area of micro pressure chambers (MPC) that are produced by a laser based surface treatment. The MPC have a length of 3 mm and a vertical and horizontal distance of 2 mm to each The basic roughness and the characteristic values (Abbott-curve) of the standard liner surface are much higher than the values of the laser- structured liner. On the other side, the MPC ensure the adhesion of the necessary amount of lubricating oil. According to this the deterministic surface promises to be more wearresistant and features less friction losses. The structure of such a laser honing machine is based on a classic honing machine using a laser-head, with some characteristics like the following ones, as they are presented in paper [6]: wave-length of the Nd YAG-Laser, λ=1.06 µm, CW-power: 60W; pulse of 200 ns, at 30 kv, with 10 khz fervency; acting power 3.08x10 8 W/cm 2, for a focus diameter of 0.1 mm; optic-head: ± 0.1 mm focus, 19 mm diameter at 130 mm distance; guidance system NC, for rotation and advance movement; compressed air jet for caring out the processed material. Fig. 11. Different laser-honing structures, after [6].

6 82 THE ANNALS OF UNIVERSITY DUNĂREA DE JOS OF GALAŢI The liner surfaces were laser-processed, as it is presented in paper [6], with the characteristics: cross-structure presented in figure 11 [6]; distance between channels: 600 µm; width of one channel: 30 µm; the angle of the channels: 30º Friction Force Measuring System The principle of the friction force measurement is the floating liner. Figure 12 [5] presents the schematic principle, realized in 1979 for the first time. This special system facilitates investigations under high loads and cylinder peak pressures to evaluate the effect on the tribological system exactly over a big area of the engine map. For measuring the friction forces of the piston assembly group the cylinder liner, which is a central component of the measuring system, is loaded axially by to piezoelectric pick-ups (7) and radial by a hydrostatic 4-chamber bearing (5). The friction forces transmitted from the piston and the piston rings (6) to the liner (4) during oscillating motion are measured directly by the force pick-ups that are placed in direction of the crank-shaft axis. For measuring both positive and negative forces it is necessary to preload the force pick-ups. forces due to the cylinder pressures in comparison to the friction forces. The sealing is realized by a temperaturestable viton-o-ring (2) and the dynamic calibration of the measuring system is carried out by a specially developed device Friction Force Measuring Results The course of the friction force of the piston and the piston rings depending of the crank angle at an engine speed of 600 rpm and a boost pressure of 1 bar are exemplary presented in figure 13 [5]. The figure shows a comparison between the standard honing surface and the laser-structured honing surface under dependency of indicated mean effective pressures of 2 bars and 12 bars. Fig. 13. Friction forces of the piston assembly group. Comparison of the standard honing surface and laser structured surface [5]. Fig. 12. Friction force measuring system [5]. A gas-balance sealing of the combustion chamber, that is adapted to big pressures, permits measuring the friction forces independent of the cylinder pressure. The compensation of the gas forces is realized by providing two areas, which are located at the top of the liner and have equal size, with the same pressure. The compensation is mandatory because of the significantly higher High friction forces can be measured near TDC, whereas the maximum forces occur in the working stroke because of the highest cylinder pressures and surface temperatures (low viscosity of lubricant). The level of these both parameters is different for different mean effective pressures. That leads to varying friction forces. In the area between top dead centres the total friction force increases due to a high rate of hydrodynamic friction that is caused by the high piston velocity at mid stroke. The comparison of both surfaces topography shows a significant reduction of the friction force particular the areas that are characterised by high thermo mechanical loads. This fact is presumably caused by the smooth surface as well as the MPC of the laserstructured cylinder liner. All investigated operating points within the engine map show the same behaviour.

7 83 The use of the smooth laser-structured cylinder liner surface leads to a reduction of mechanical losses of the piston assembly group. The absolute difference of friction mean effective pressure (fmep) between the investigated surface topographies is near constant over the engine speed, as it is presented in figure 14 [5]. At low engine speeds fmep can be halved. At higher loads the share of piston assembly group at total friction losses increases, but the mechanical efficiency also increases. So, the biggest influence on the total engine efficiency by using new deterministic surfaces can be expected at low engine map areas. Fig. 15. Inductive sensor and sensor positions within the piston ring [5] Oil Film Measuring Results Fig. 14. Friction mean effective pressure depending on the engine speed [5] Oil Film Measuring System For measuring the oil film thickness and the distance between piston ring and cylinder respectively, an inductive sensor with high resolution was developed that can be placed directly in the piston ring. Because of the inductive method only a distance can be measured. Statements about the extent of oil filling are not possible, but the behaviour (curve depending on the crank angle) of the measured distance can give information about the oil filling within the gap. Eight sensors are regularly distributed over the circumference of the piston ring, as it is shown in figure 15. The ring is able to move within the ring groove radial and axial, but it is protected against screwing. That facilitates the measurement of the distances in direction of the crank shaft axis, orthogonal to this direction and among these four points. The sensor cables are leaded over special bores in the horizontally divided piston and over a cable gear to the measuring amplifiers. By measuring the ohms resistance of the sensor it is also possible to get information about the average temperature and the thermal load of the piston ring respectively. The use of the oil film thickness measuring system described permits the investigation of the lubrication within the gap between top piston ring and cylinder liner under motored and fire operation over a large area of engine map. Figure 16 shows the influence of engine load on the oil film thickness, presented by the signal of single sensor at an engine speed of 800 rpm. On the basis of the quantitative and qualitative course of the gap distance the following interpretations can be made. With increasing loads the combustion chamber temperature increases and causes decreasing oil viscosity. In combination with the higher pressure load on the piston ring it leads to sinking distances between ring and liner. It could be observed that a very high load in combination with high temperatures mixed friction appears, that is characterized by direct contact between the components piston ring and cylinder liner. Fig. 16. Oil film thickness of one sensor depending on crank angle and load [5]. A direct comparison of the oil thickness curve for the standard honing surfaces is shown in figure 17. The mean distances averaged over the circumference of the piston ring are shown at an engine speed of 800 rpm and an indicated mean effective pressure of 2 bars. The area

8 84 THE ANNALS OF UNIVERSITY DUNĂREA DE JOS OF GALAŢI of the laser structure in the bottom diagram is coloured grey. The expected crowned course of the oil film thickness between the dead centres according to the piston velocity can only be recognised to some extent. That speaks for a predominant partly filled gap between the ring and the liner, so that the development of a hydrodynamic pressure is limited because of lack of oil or too big gaps. The comparison shows the influence of the micro pressure chambers on the oil film thickness significantly. When the top piston ring is running over the laser structure the oil film thickness increases abruptly. That leads to a reduction of friction forces because of the sinking shear angle in the lubrication gap. The micro pressure chambers presumably cause a better local adhesion of oil at the liner surface and cause an improvement of the hydrodynamic lubrication between ring and cylinder liner. The oil film thickness reaches its maximum a short time before TDC and sinks directly in the TDC because of the squeeze-effect. At the charging top dead centre (0 to 720 degrees crank angle) this effect is more distinct as a result of the lower pressure level in comparison to the ignition TDC. The smooth finishing of the cylinder liners was made by a conventional 2-stage honing process as well as by a special smoothing honing treatment that leads to a fine plateau-like surface roughness. Added to that the surface was superposed with a saucer-shaped laserstructure in the area of top dead centre, as it is seen in figure 18. The laser-pockets have a distance of about 1800 µm, a diameter of approximately 200 µm and a depth of 10 to 20 µm. To detect the changes in the liner topography caused by the engine operation, several engines with the same operation programme but different engine running time were investigated. The programme contained different load levels to record a wide range of real engine loads and their effect on the liner surface. The engines have been operated at different engine speeds at full load and a varying part loads. For both surface topographies the maximum engine running time was 250 hours. Fig. 18 Laser-structured liner surface of the used 5-cylinder gasoline engine [5] Surface and Wear Measurements Fig. 17. Comparison of oil film thickness between standard honing surface and laser structured honing surface [5]. 5. MEASUREMENTS OF WEAR 5.1. Surface Topographies for the Tested Engin To document the wear of the standard-surface and laser structured cylinder liners, there have been carried out further investigations by using the 3- dimensional surface measurement technique. The used engine for these investigations was the Volkswagen 5-cylinder gasoline V-engine with a total displacement of about 2.3 litres. For measuring the surface topography, a tactile 3- dimensional surface measuring system from Somicronic company was used. To ensure a statistic representative message a measuring area of 4 mm 2 was chosen. The lateral distance between two measuring points was in x- direction 1 µm and in y-direction 4 µm. To separate function relevant roughness from the long-wave surface parts the Gaussian regression filtering was used for signal processing. This filtering offers the reproduction of roughness without displacing the surface topography, peaks core and groove areas. The function orientated evaluation of cylinder liners can be effected on the basis of the Abbott curve that describes the growing material share from the roughness peaks to the deepest groove. In contrast to ISO the area borders for the material share will be given. According to the recommendations of [5] for horning cylinder surfaces the core area is characterised within a material share between 10 and 80%.

9 85 The functional behaviour of a technical surface can be described by the areas peak, core and grooves. While engine running in the peak area it wears out very strongly. Fig. 20 Wear volume of standard and laser structured honing surface depending on engine running time [5]. Fig. 19. Characteristic values of standard and laser structured honing surface depending on engine running time [5]. The core area represents the permanent load bearing capacity of the surface, and the groove area is characterising the oil volume necessary for sufficient lubrication. Figure 19 presents a comparison of the investigated surface topographies in terms of the characteristic value of the Abbott-curve depending on the engine running time. Considering the groove areas, the laser structure offers significant more volume to keep oil then the standard honing structure. It also can be shown for both topographies that the groove area almost doesn t depend on the engine running time. The characteristic value Rpk of the conventional honing structure changes clearly over the engine running time. Due to the smooth-out honing process the run in wear will be anticipated. After 250 hours engine operation the characteristic curves become very similar. The combination of oil storing ability (high Rvkvalue) realised by the laser based micro pressure chambers and the smooth surface topography with high load bearing capacity (low Rk-value) leads to an outstanding functional and tribological behaviour of the cylinder liner. That the laser-structured honing surface offers further benefits can be shown by reduction of oil consumption of about 30 to 50% in comparison to the standard honing surface. In consequence the emission of unburned hydrocarbons and particulate matter, the emissions caused by lubrication oil will decrease. Calculating the eroded material volume to evaluate the wear of cylinder liner, the difference between both investigated liner topographies will become more significant. To determine the wear volume the material filled volume above a plane of 80% material share was calculated. The difference to the as new surface corresponds to the eroded volume caused by contacting piston ring and cylinder liner. The wear volume determined, shown in figure 20, presents a clearly reduced wear of the laser structured surface of almost 25% in comparison to the standard honing surface.

10 86 THE ANNALS OF UNIVERSITY DUNĂREA DE JOS OF GALAŢI 6. OIL CONSUMPTION AND PARTICULATES EMISSIONS Finishing honing was realised all over the active part of the cylinder liner, as it is presented in paper [6]. The roughness was R z =1 µm (R a =0.1 µm). In opposition with the standard cylinder liners it was obtained for the liners prepared by laser-honing general particulates emissions 20 to 25% lower and oil particulates emissions 25 to 30% lower. At an experiment on a 5-cylinder (2.9 litres) diesel engine, testing 6 engines about 330 hours, it has been observed oil consumption reducing from 40 g/h, for classical liner engine to 15 g/h for laser-honing liner engine. For the three liner variants presented in figure 11 [6] it is reported in figure 21 [6] the combusted oil, function of time of testing. Table in the figure 22 [6] shows the structure characteristics of the three studied variants. An advantage of closed pockets structure is the reducing of the wear, as it is shown in figure 23 [6]; the wear reduces from 5 µm to 2.5 µm for the piston rings and form 3 µm to 1.5 µm for cylinder liner. Fig. 21. Oil consumption for a 5-cylinder diesel engine [6]. Varia nt Distance between channels Depth of the channel Width of the channels Angle Roughness R z parameter µm 7 9 µm µm µm µm 7 9 µm µm 30 0 approx. 2.0 µm 3 Pocket structure Depth Length 2 mm 2 mm R z = 1 µm Fig. 22. Surfaces characteristics for 5-cylinder diesel engine [6]. Fig. 23. Wear of piston ring cylinder liner friction coupe for a 5-cylinder diesel engine.

11 87 7. CONCLUSIONS The use of the new type of topographies for cylinder liners in internal combustion engines offers a better functional and tribological behaviour. Apart from a significant reduction in friction losses (reduced fuel consumption), a clear decrease of cylinder wear can be noticed, and the thermodynamic losses in form of blow-by, do not alter. The consumption of lubrication oil is also decreasing. That leads to a reduced emission of unburned hydrocarbons and particulate matter. Because of the lower wear the time before overhaul (TBO) of internal combustion engine can be extended, that also leading to considerably reduced costs. The deterministic surfaces consist of a very smooth basic structure with low roughness and a micro-pressure structure that is superposed to the basic surface and produced by a laser-based material treatment. While the smooth basic structure offers good prerequisites for low friction, the micro pressure chambers ensure the adhesion of sufficient lubrication oil on the cylinder. In addition, in the laser-structured area a significant increase of oil film thickness between piston ring and cylinder liner can be noticed. That leads to a bigger share of hydrodynamic friction and lower cylinder wear due to mixed friction. Probably there will be a growth of the area of machine elements using structured surfaces. The main problem remains in computing the boundary lubrication regime using this kind of surfaces. Another problem is the tribological research and the detection of the most important friction characteristics for many variants of surface geometry and establishing some optimum variants. REFERENCES 1. Hsu, S., Wang, X., Ives, L.K., Zhang, H., Lyang, Y., Ying, C., Eberhardt, J.J., Johnson, D.R., 2005, D. An Integrated Surface Modification of Engineering Materials for Heavy Vehicle Application, Heavy Vehicle Propulsion Materials, FY Progress Report. 2. Ronen, A., Klingermann, A., Klingerman, Y., Etsion, I., Different appoches for analysis of friction in surface textured reciprocated components, 3. Bolander, N.W., Sadeghi, F., Gerber, G.R., 2005, Piston ring friction reduction through surface modification ASME Internal Combustion Engine Division, Fall Technical Conference September 11-14, 2005, Ottawa, Canada, Proceedings of ICEF Andersson, P., Tamminen, J., Sandström, C.E., 2002, Piston ring tribology, A literature survey, VTT Research Notes 2178, ESPOO. 5. Golloch, R., Merker, G.P., Kessen, U., Brinkmann, S., 2005, Functional Proprieties of Microstructured Cylinder Liner Surfaces for Internal Combustion Engines, Tribotest Journal 11-4, June, (11) Klink, U., Flores, G., 2000, Laser Strukturieren von Kolbenlaubahnen, The XII th International Colloquium Tribology 2000+, Ianuarie 11 13, Technische Akademie Esslingen, Germany.

WEAR PROFILE OF THE CYLINDER LINER IN A MOTOR TRUCK DIESEL ENGINE

WEAR PROFILE OF THE CYLINDER LINER IN A MOTOR TRUCK DIESEL ENGINE Journal of KONES Powertrain and Transport, Vol.14, No. 4 27 WEAR PROFILE OF THE CYLINDER LINER IN A MOTOR TRUCK DIESEL ENGINE Grzegorz Kosza ka, Andrzej Niewczas Lublin University of Technology Dept. of

More information

Regimes of Fluid Film Lubrication

Regimes of Fluid Film Lubrication Regimes of Fluid Film Lubrication Introduction Sliding between clean solid surfaces generally results in high friction and severe wear. Clean surfaces readily adsorb traces of foreign substances, such

More information

PREDICTION OF PISTON SLAP OF IC ENGINE USING FEA BY VARYING GAS PRESSURE

PREDICTION OF PISTON SLAP OF IC ENGINE USING FEA BY VARYING GAS PRESSURE PREDICTION OF PISTON SLAP OF IC ENGINE USING FEA BY VARYING GAS PRESSURE V. S. Konnur Department of Mechanical Engineering, BLDEA s Engineering College, Bijapur, Karnataka, (India) ABSTRACT The automotive

More information

Multi Body Dynamic Analysis of Slider Crank Mechanism to Study the effect of Cylinder Offset

Multi Body Dynamic Analysis of Slider Crank Mechanism to Study the effect of Cylinder Offset Multi Body Dynamic Analysis of Slider Crank Mechanism to Study the effect of Cylinder Offset Vikas Kumar Agarwal Deputy Manager Mahindra Two Wheelers Ltd. MIDC Chinchwad Pune 411019 India Abbreviations:

More information

Design of Piston Ring Surface Treatment for Reducing Lubricating Oil Consumption

Design of Piston Ring Surface Treatment for Reducing Lubricating Oil Consumption The 3rd International Conference on Design Engineering and Science, ICDES 2014 Pilsen, Czech Republic, August 31 September 3, 2014 Design of Piston Ring Surface Treatment for Reducing Lubricating Consumption

More information

Seals Stretch Running Friction Friction Break-Out Friction. Build With The Best!

Seals Stretch Running Friction Friction Break-Out Friction. Build With The Best! squeeze, min. = 0.0035 with adverse tolerance build-up. If the O-ring is made in a compound that will shrink in the fluid, the minimum possible squeeze under adverse conditions then must be at least.076

More information

ANALYSIS OF GEAR QUALITY CRITERIA AND PERFORMANCE OF CURVED FACE WIDTH SPUR GEARS

ANALYSIS OF GEAR QUALITY CRITERIA AND PERFORMANCE OF CURVED FACE WIDTH SPUR GEARS 8 FASCICLE VIII, 8 (XIV), ISSN 11-459 Paper presented at Bucharest, Romania ANALYSIS OF GEAR QUALITY CRITERIA AND PERFORMANCE OF CURVED FACE WIDTH SPUR GEARS Laurentia ANDREI 1), Gabriel ANDREI 1) T, Douglas

More information

Continuous Stribeck Curve Measurement Using Pin-on-Disk Tribometer

Continuous Stribeck Curve Measurement Using Pin-on-Disk Tribometer Continuous Stribeck Curve Measurement Using Pin-on-Disk Tribometer Prepared by Duanjie Li, PhD 6 Morgan, Ste156, Irvine CA 92618 P: 949.461.9292 F: 949.461.9232 nanovea.com Today's standard for tomorrow's

More information

INFLUENCE OF THE NUMBER OF NOZZLE HOLES ON THE UNBURNED FUEL IN DIESEL ENGINE

INFLUENCE OF THE NUMBER OF NOZZLE HOLES ON THE UNBURNED FUEL IN DIESEL ENGINE INFLUENCE OF THE NUMBER OF NOZZLE HOLES ON THE UNBURNED FUEL IN DIESEL ENGINE 1. UNIVERSITY OF RUSE, 8, STUDENTSKA STR., 7017 RUSE, BULGARIA 1. Simeon ILIEV ABSTRACT: The objective of this paper is to

More information

A Low Friction Thrust Bearing for Reciprocating Compressors

A Low Friction Thrust Bearing for Reciprocating Compressors Purdue University Purdue e-pubs International Compressor Engineering Conference School of Mechanical Engineering A Low Friction Thrust Bearing for Reciprocating Compressors Shuhei Nagata shuhei.nagata.wq@hitachi.com

More information

INTERCONNECTION POSSIBILITIES FOR THE WORKING VOLUMES OF THE ALTERNATING HYDRAULIC MOTORS

INTERCONNECTION POSSIBILITIES FOR THE WORKING VOLUMES OF THE ALTERNATING HYDRAULIC MOTORS Scientific Bulletin of the Politehnica University of Timisoara Transactions on Mechanics Special issue The 6 th International Conference on Hydraulic Machinery and Hydrodynamics Timisoara, Romania, October

More information

Kolbenschmidt Pierburg Group

Kolbenschmidt Pierburg Group Kolbenschmidt Pierburg Group KS Aluminum Pistons for Truck Applications Requirements The development of on- and off-highway diesel engines for a wide spectrum of applications is affected by global emission

More information

Measuring equipment for the development of efficient drive trains using sensor telemetry in the 200 C range

Measuring equipment for the development of efficient drive trains using sensor telemetry in the 200 C range News Measuring equipment for the development of efficient drive trains using sensor telemetry in the 200 C range Whether on the test stand or on the road MANNER Sensortelemetrie, the expert for contactless

More information

TECHNICAL PAPER FOR STUDENTS AND YOUNG ENGINEERS - FISITA WORLD AUTOMOTIVE CONGRESS, BARCELONA

TECHNICAL PAPER FOR STUDENTS AND YOUNG ENGINEERS - FISITA WORLD AUTOMOTIVE CONGRESS, BARCELONA TECHNICAL PAPER FOR STUDENTS AND YOUNG ENGINEERS - FISITA WORLD AUTOMOTIVE CONGRESS, BARCELONA 2 - TITLE: Topic: INVESTIGATION OF THE EFFECTS OF HYDROGEN ADDITION ON PERFORMANCE AND EXHAUST EMISSIONS OF

More information

Chapter 7: Thermal Study of Transmission Gearbox

Chapter 7: Thermal Study of Transmission Gearbox Chapter 7: Thermal Study of Transmission Gearbox 7.1 Introduction The main objective of this chapter is to investigate the performance of automobile transmission gearbox under the influence of load, rotational

More information

MARINE FOUR-STROKE DIESEL ENGINE CRANKSHAFT MAIN BEARING OIL FILM LUBRICATION CHARACTERISTIC ANALYSIS

MARINE FOUR-STROKE DIESEL ENGINE CRANKSHAFT MAIN BEARING OIL FILM LUBRICATION CHARACTERISTIC ANALYSIS POLISH MARITIME RESEARCH Special Issue 2018 S2 (98) 2018 Vol. 25; pp. 30-34 10.2478/pomr-2018-0070 MARINE FOUR-STROKE DIESEL ENGINE CRANKSHAFT MAIN BEARING OIL FILM LUBRICATION CHARACTERISTIC ANALYSIS

More information

Effect of surface texturing on friction under starved lubrication conditions

Effect of surface texturing on friction under starved lubrication conditions Effect of surface texturing on friction under starved lubrication conditions FADI ALI SUPERVISOR: prof. Ing. Martin Hartl, Ph.D. Institute of Machine and Industrial Design Department of Machine Design

More information

Research in hydraulic brake components and operational factors influencing the hysteresis losses

Research in hydraulic brake components and operational factors influencing the hysteresis losses Research in hydraulic brake components and operational factors influencing the hysteresis losses Shreyash Balapure, Shashank James, Prof.Abhijit Getem ¹Student, B.E. Mechanical, GHRCE Nagpur, India, ¹Student,

More information

NEW CONCEPT OF A ROCKER ENGINE KINEMATIC ANALYSIS

NEW CONCEPT OF A ROCKER ENGINE KINEMATIC ANALYSIS Journal of KONES Powertrain and Transport, Vol. 19, No. 3 2012 NEW CONCEPT OF A ROCKER ENGINE KINEMATIC ANALYSIS Miros aw Szymkowiak Kochanowskiego Street 13, 64-100 Leszno, Poland e-mail: szymkowiak@op.pl

More information

The influence of thermal regime on gasoline direct injection engine performance and emissions

The influence of thermal regime on gasoline direct injection engine performance and emissions IOP Conference Series: Materials Science and Engineering PAPER OPEN ACCESS The influence of thermal regime on gasoline direct injection engine performance and emissions To cite this article: C I Leahu

More information

Influence of ANSYS FLUENT on Gas Engine Modeling

Influence of ANSYS FLUENT on Gas Engine Modeling Influence of ANSYS FLUENT on Gas Engine Modeling George Martinas, Ovidiu Sorin Cupsa 1, Nicolae Buzbuchi, Andreea Arsenie 2 1 CERONAV 2 Constanta Maritime University Romania georgemartinas@ceronav.ro,

More information

ZURCON L-CUP. - Single Acting - Innovative Design based on U-Cup - Low Friction Properties - Material - Polyurethane Busak+ Shamban

ZURCON L-CUP. - Single Acting - Innovative Design based on U-Cup - Low Friction Properties - Material - Polyurethane Busak+ Shamban contents (catalogue) main menu product range fullscreen/variable R ZURCON L-CUP - Single Acting - Innovative Design based on U-Cup - Low Friction Properties - Material - Polyurethane 81 82 Zurcon R L-Cup

More information

LEVER OPTIMIZATION FOR TORQUE STANDARD MACHINES

LEVER OPTIMIZATION FOR TORQUE STANDARD MACHINES LEVER OPTIMIZATION FOR TORQUE STANDARD MACHINES D. Röske, K. Adolf and D. Peschel Torque laboratory Division for Mechanics and Acoustics Phys.-Techn. Bundesanstalt, D-38116 Braunschweig, Germany Abstract:

More information

Shot Peening A Tribological Approach

Shot Peening A Tribological Approach Varel International, USA Shot Peening A Tribological Approach Xiaobin Lu Abstract Shot peening is best known for its capability of introducing compressive strength on the machine elements to combat fatigue

More information

COMPARISON OF INDICATOR AND HEAT RELEASE GRAPHS FOR VW 1.9 TDI ENGINE SUPPLIED DIESEL FUEL AND RAPESEED METHYL ESTERS (RME)

COMPARISON OF INDICATOR AND HEAT RELEASE GRAPHS FOR VW 1.9 TDI ENGINE SUPPLIED DIESEL FUEL AND RAPESEED METHYL ESTERS (RME) Journal of KES Powertrain and Transport, Vol. 2, No. 213 COMPARIS OF INDICATOR AND HEAT RELEASE GRAPHS FOR VW 1.9 TDI ENGINE SUPPLIED DIESEL FUEL AND RAPESEED METHYL ESTERS () Jerzy Cisek Cracow University

More information

Normal vs Abnormal Combustion in SI engine. SI Combustion. Turbulent Combustion

Normal vs Abnormal Combustion in SI engine. SI Combustion. Turbulent Combustion Turbulent Combustion The motion of the charge in the engine cylinder is always turbulent, when it is reached by the flame front. The charge motion is usually composed by large vortexes, whose length scales

More information

Design and Development Of Opposite Piston Engine

Design and Development Of Opposite Piston Engine ISSN (Online) : 2319-8753 ISSN (Print) : 2347-6710 International Journal of Innovative Research in Science, Engineering and Technology Volume 3, Special Issue 3, March 2014 2014 IEEE International Conference

More information

Effect of different parameter of LST: an overview

Effect of different parameter of LST: an overview Effect of different parameter of LST: an overview Patel Kalpeshkumar P 1 Lecturer in Mechanical Engineering 1 K D Polytechnic,Patan,India Abstract - Energy losses resulting from friction between contact

More information

Hybrid Architectures for Automated Transmission Systems

Hybrid Architectures for Automated Transmission Systems 1 / 5 Hybrid Architectures for Automated Transmission Systems - add-on and integrated solutions - Dierk REITZ, Uwe WAGNER, Reinhard BERGER LuK GmbH & Co. ohg Bussmatten 2, 77815 Bühl, Germany (E-Mail:

More information

Structural Analysis Of Reciprocating Compressor Manifold

Structural Analysis Of Reciprocating Compressor Manifold Purdue University Purdue e-pubs International Compressor Engineering Conference School of Mechanical Engineering 2016 Structural Analysis Of Reciprocating Compressor Manifold Marcos Giovani Dropa Bortoli

More information

Guide units. For toolmaking, fixture manufacturing and machine engineering

Guide units. For toolmaking, fixture manufacturing and machine engineering Guide units For toolmaking, fixture manufacturing and machine engineering Guide units in compliance with DIN, ISO and STEINEL standards or according to your specifications Guide pillars Guide and pillar

More information

INVESTIGATION OF FRICTION COEFFICIENTS OF ADDITIVATED ENGINE LUBRICANTS IN FALEX TESTER

INVESTIGATION OF FRICTION COEFFICIENTS OF ADDITIVATED ENGINE LUBRICANTS IN FALEX TESTER Bulletin of the Transilvania University of Braşov Vol. 7 (56) No. 2-2014 Series I: Engineering Sciences INVESTIGATION OF FRICTION COEFFICIENTS OF ADDITIVATED ENGINE LUBRICANTS IN FALEX TESTER L. GERGELY

More information

9 th Diesel Engine Emission Reduction Conference Newport, Rhode Island, August 2003

9 th Diesel Engine Emission Reduction Conference Newport, Rhode Island, August 2003 9 th Diesel Engine Emission Reduction Conference Newport, Rhode Island, 24. 28. August 2003 Recent Developments in BMW s Diesel Technology Fritz Steinparzer, BMW Motoren, Austria 1. Introduction The image

More information

Influence of Internal Combustion Engine Parameters on Gas Leakage through the Piston Rings Area

Influence of Internal Combustion Engine Parameters on Gas Leakage through the Piston Rings Area Modern Mechanical Engineering, 2017, 7, 27-33 http://www.scirp.org/journal/mme ISSN Online: 2164-0181 ISSN Print: 2164-0165 Influence of Internal Combustion Engine Parameters on Gas Leakage through the

More information

Test rig for rod seals contact pressure measurement

Test rig for rod seals contact pressure measurement Tribology and Design 107 Test rig for rod seals contact pressure measurement G. Belforte 1, M. Conte 2, L. Mazza 1, T. Raparelli 1 & C. Visconte 1 1 Department of Mechanics, Politecnico di Torino, Italy

More information

Investigation of Seal Pumping Rate by Using Fluorescent Method

Investigation of Seal Pumping Rate by Using Fluorescent Method Investigation of Seal Pumping Rate by Using Fluorescent Method L. LOU * Y. SHIRAI * *Research & Development Center, Electronic Systems Development Department A new technique for the measurement of seal

More information

FEASIBILITY STYDY OF CHAIN DRIVE IN WATER HYDRAULIC ROTARY JOINT

FEASIBILITY STYDY OF CHAIN DRIVE IN WATER HYDRAULIC ROTARY JOINT FEASIBILITY STYDY OF CHAIN DRIVE IN WATER HYDRAULIC ROTARY JOINT Antti MAKELA, Jouni MATTILA, Mikko SIUKO, Matti VILENIUS Institute of Hydraulics and Automation, Tampere University of Technology P.O.Box

More information

Simulation Method of Hydraulic Confined Piston Engine

Simulation Method of Hydraulic Confined Piston Engine 5th International Conference on Advanced Design and Manufacturing Engineering (ICADME 2015) Simulation Method of Hydraulic Confined Piston Engine JIAO Yuqin 1, a, ZHANG Hongxin 1,b * and XU Wei 1,c 1 Electromechanic

More information

Comparison of Soot Measurement Instruments during Transient and Steady State Operation

Comparison of Soot Measurement Instruments during Transient and Steady State Operation Comparison of Soot Measurement Instruments during Transient and Steady State Operation Christophe Barro, Philipp Vögelin, Pascal Wilhelm, Peter Obrecht, Konstantinos Boulouchos (Aerothermochemistry and

More information

SONIC PROPULSION SYSTEM, AN OVERALL VIEW OF POSSIBLE SOLUTIONS

SONIC PROPULSION SYSTEM, AN OVERALL VIEW OF POSSIBLE SOLUTIONS SONIC PROPULSION SYSTEM, AN OVERALL VIEW OF POSSIBLE SOLUTIONS Horia Abaitancei *, Dan Abaitancei, Gheorghe-Alexandru Radu, Sebastian Radu, Mihaela Coldea, Alexandru Lupa Transilvania University of Brasov

More information

NUMERICAL INVESTIGATION OF PISTON COOLING USING SINGLE CIRCULAR OIL JET IMPINGEMENT

NUMERICAL INVESTIGATION OF PISTON COOLING USING SINGLE CIRCULAR OIL JET IMPINGEMENT NUMERICAL INVESTIGATION OF PISTON COOLING USING SINGLE CIRCULAR OIL JET IMPINGEMENT BALAKRISHNAN RAJU, CFD ANALYSIS ENGINEER, TATA CONSULTANCY SERVICES LTD., BANGALORE ABSTRACT Thermal loading of piston

More information

Proven to be better. Development trends in industrial rolling bearings

Proven to be better. Development trends in industrial rolling bearings Proven to be better Development trends in industrial rolling bearings Contents 1. General trends in power transmission and in machine construction and plant engineering Page 3 2. General trends in rolling

More information

Lecture 5. Abnormal Combustion

Lecture 5. Abnormal Combustion Lecture 5 Abnormal Combustion Abnormal Combustion The Abnormal Combustion:- When the combustion gets deviated from the normal behavior resulting loss of performance or damage to the engine. It is happened

More information

Optical Techniques in Gasoline Engine Performance and Emissions Development Injector Spray Visualisation

Optical Techniques in Gasoline Engine Performance and Emissions Development Injector Spray Visualisation Injector Spray Visualisation Denis Gill, Wolfgang Krankenedl, DEC Ernst Winklhofer 20.03.15 Emissions Development Injector Spray Visualisation Contents Introduction Spray Box Direct Injection (GDI) Spray

More information

SWIRL MEASURING EQUIPMENT FOR DIRECT INJECTION DIESEL ENGINE

SWIRL MEASURING EQUIPMENT FOR DIRECT INJECTION DIESEL ENGINE SWIRL MEASURING EQUIPMENT FOR DIRECT INJECTION DIESEL ENGINE G.S.Gosavi 1, R.B.Solankar 2, A.R.Kori 3, R.B.Chavan 4, S.P.Shinde 5 1,2,3,4,5 Mechanical Engineering Department, Shivaji University, (India)

More information

ENGINE & WORKING PRINCIPLES

ENGINE & WORKING PRINCIPLES ENGINE & WORKING PRINCIPLES A heat engine is a machine, which converts heat energy into mechanical energy. The combustion of fuel such as coal, petrol, diesel generates heat. This heat is supplied to a

More information

Foundations of Thermodynamics and Chemistry. 1 Introduction Preface Model-Building Simulation... 5 References...

Foundations of Thermodynamics and Chemistry. 1 Introduction Preface Model-Building Simulation... 5 References... Contents Part I Foundations of Thermodynamics and Chemistry 1 Introduction... 3 1.1 Preface.... 3 1.2 Model-Building... 3 1.3 Simulation... 5 References..... 8 2 Reciprocating Engines... 9 2.1 Energy Conversion...

More information

Experimental Research on the Impact of Lubricating Oils on Engine. Friction and Vehicle Fuel Economy

Experimental Research on the Impact of Lubricating Oils on Engine. Friction and Vehicle Fuel Economy 3rd International Conference on Material, Mechanical and Manufacturing Engineering (IC3ME 2015) Experimental Research on the Impact of Lubricating Oils on Engine Friction and Vehicle Fuel Economy Yimin

More information

ScienceDirect A NEW EXPERIMENTAL APPROACH TO TEST OPEN GEARS FOR WINCH DRUMS

ScienceDirect A NEW EXPERIMENTAL APPROACH TO TEST OPEN GEARS FOR WINCH DRUMS Available online at www.sciencedirect.com ScienceDirect Procedia Engineering 133 (2015 ) 192 201 6th Fatigue Design conference, Fatigue Design 2015 A NEW EXPERIMENTAL APPROACH TO TEST OPEN GEARS FOR WINCH

More information

GT-Suite Users Conference

GT-Suite Users Conference GT-Suite Users Conference Thomas Steidten VKA RWTH Aachen Dr. Philip Adomeit, Bernd Kircher, Stefan Wedowski FEV Motorentechnik GmbH Frankfurt a. M., October 2005 1 Content 2 Introduction Criterion for

More information

HERCULES-2 Project. Deliverable: D8.8

HERCULES-2 Project. Deliverable: D8.8 HERCULES-2 Project Fuel Flexible, Near Zero Emissions, Adaptive Performance Marine Engine Deliverable: D8.8 Study an alternative urea decomposition and mixer / SCR configuration and / or study in extended

More information

SUCCESSFUL DIESEL COLD START THROUGH PROPER PILOT INJECTION PARAMETERS SELECTION. Aleksey Marchuk, Georgiy Kuharenok, Aleksandr Petruchenko

SUCCESSFUL DIESEL COLD START THROUGH PROPER PILOT INJECTION PARAMETERS SELECTION. Aleksey Marchuk, Georgiy Kuharenok, Aleksandr Petruchenko SUCCESSFUL DIESEL COLD START THROUGH PROPER PILOT INJECTION PARAMETERS SELECTION Aleksey Marchuk, Georgiy Kuharenok, Aleksandr Petruchenko Robert Bosch Company, Germany Belarussian National Technical Universitry,

More information

Is Low Friction Efficient?

Is Low Friction Efficient? Is Low Friction Efficient? Assessment of Bearing Concepts During the Design Phase Dipl.-Wirtsch.-Ing. Mark Dudziak; Schaeffler Trading (Shanghai) Co. Ltd., Shanghai, China Dipl.-Ing. (TH) Andreas Krome,

More information

Gated and assembled in one moulding cycle

Gated and assembled in one moulding cycle Customer information from EWIKON Heißkanalsysteme GmbH Gated and assembled in one moulding cycle Tailored hot runner solution for a demanding -component mould concept Pages - 5 Processing of sensitive

More information

The D series CONTENTS. the single-cylinder diesel engine with revolutionary technology 4. -SILENT PACK environmentally friendly perspectives 5

The D series CONTENTS. the single-cylinder diesel engine with revolutionary technology 4. -SILENT PACK environmentally friendly perspectives 5 D series The D series CONTENTS the single-cylinder diesel engine with revolutionary technology 4 -SILENT PACK environmentally friendly perspectives 5 Engine data, installation data 6 Power output, torque,

More information

A REVIEW OF SCAVENGING PROCESS OF TWO STROKE ENGINE

A REVIEW OF SCAVENGING PROCESS OF TWO STROKE ENGINE A REVIEW OF SCAVENGING PROCESS OF TWO STROKE ENGINE Prakash Kumar Sen 1, Lalit Kumar 2, Shailendra Kumar Bohidar 3 1 Student of M.Tech. Manufacturing Management, BITS Pilani (India) 2 Student of Mechanical

More information

Development of Low-Exergy-Loss, High-Efficiency Chemical Engines

Development of Low-Exergy-Loss, High-Efficiency Chemical Engines Development of Low-Exergy-Loss, High-Efficiency Chemical Engines Investigators C. F., Associate Professor, Mechanical Engineering; Kwee-Yan Teh, Shannon L. Miller, Graduate Researchers Introduction The

More information

TEST STAND IN UNIVERSITY OF APPLIED SCIENCE GIESSEN FOR FRICTION FORCES MEASUREMENTS IN SLIDE BEARING USING THE ACOUSTIC EMISSION METHOD

TEST STAND IN UNIVERSITY OF APPLIED SCIENCE GIESSEN FOR FRICTION FORCES MEASUREMENTS IN SLIDE BEARING USING THE ACOUSTIC EMISSION METHOD Journal of KONES Powertrain and Transport, Vol. 15, No. 3 2008 TEST STAND IN UNIVERSITY OF APPLIED SCIENCE GIESSEN FOR FRICTION FORCES MEASUREMENTS IN SLIDE BEARING USING THE ACOUSTIC EMISSION METHOD Burkhard

More information

Crankcase scavenging.

Crankcase scavenging. Software for engine simulation and optimization www.diesel-rk.bmstu.ru The full cycle thermodynamic engine simulation software DIESEL-RK is designed for simulating and optimizing working processes of two-

More information

Efficiency-Optimised CVT Clamping System

Efficiency-Optimised CVT Clamping System 6 Efficiency-Optimised CVT Clamping System Reduction of Fuel Consumption through Increased Slip? Hartmut Faust Manfred Homm Franz Bitzer 6 LuK SYMPOSIUM 2002 75 Introduction Increasing fuel prices and

More information

CHAPTER-3 EXPERIMENTAL SETUP. The experimental set up is made with necessary. instrumentations to evaluate the performance, emission and

CHAPTER-3 EXPERIMENTAL SETUP. The experimental set up is made with necessary. instrumentations to evaluate the performance, emission and 95 CHAPTER-3 EXPERIMENTAL SETUP The experimental set up is made with necessary instrumentations to evaluate the performance, emission and combustion parameters of the compression ignition engine at different

More information

Design and Analysis of Hydrostatic Bearing Slide Used Linear Motor Direct-drive. Guoan Hou 1, a, Tao Sun 1,b

Design and Analysis of Hydrostatic Bearing Slide Used Linear Motor Direct-drive. Guoan Hou 1, a, Tao Sun 1,b Advanced Materials Research Vols. 211-212 (2011) pp 666-670 Online available since 2011/Feb/21 at www.scientific.net (2011) Trans Tech Publications, Switzerland doi:10.4028/www.scientific.net/amr.211-212.666

More information

Zurcon U-Cup RU2. Single Acting U-Cup Asymmetric, Double Lip, Compact Material: Zurcon

Zurcon U-Cup RU2. Single Acting U-Cup Asymmetric, Double Lip, Compact Material: Zurcon Single Acting U-Cup Asymmetric, Double Lip, Compact Material: Zurcon 121 122 U-Cup RU2 Description Today U-Cups are used primarily as seals for piston rods in hydraulic cylinders. U-Cups in polyurethane

More information

Development of an End-Pivot Type Mechanical Lash Adjuster

Development of an End-Pivot Type Mechanical Lash Adjuster NTN TECHNICAL REVIEW No.75 27 Technical Paper Development of an End-Pivot Type Mechanical Lash Adjuster Eiji MAENO Hiroshi BUNKO Katsuhisa YAMAGUCHI NTN has developed a Mechanical Lash Adjuster (MLA) that

More information

Laser Surface Texturing. Izhak Etsion Dept. of Mechanical Engineering Technion, Haifa Israel

Laser Surface Texturing. Izhak Etsion Dept. of Mechanical Engineering Technion, Haifa Israel Laser Surface Texturing Izhak Etsion Dept. of Mechanical Engineering Technion, Haifa 32000 Israel etsion@technion.ac.il LST Regular Micro-Surface Structure in the Form of Micro-dimples Hydrodynamic pressure

More information

PRESSRELEASE. Technical Information. Optimization focus: Engine mechanics. Less friction in the engine reduces fuel consumption

PRESSRELEASE. Technical Information. Optimization focus: Engine mechanics. Less friction in the engine reduces fuel consumption PRESSRELEASE Technical Information Optimization focus: Engine mechanics Less friction in the engine reduces fuel consumption Stuttgart/Germany, September 2009 In the combustion engine, an important engineering

More information

Theoretical and Experimental Investigation of Compression Loads in Twin Screw Compressor

Theoretical and Experimental Investigation of Compression Loads in Twin Screw Compressor Purdue University Purdue e-pubs International Compressor Engineering Conference School of Mechanical Engineering 2004 Theoretical and Experimental Investigation of Compression Loads in Twin Screw Compressor

More information

APPLICATION OF A NEW TYPE OF AERODYNAMIC TILTING PAD JOURNAL BEARING IN POWER GYROSCOPE

APPLICATION OF A NEW TYPE OF AERODYNAMIC TILTING PAD JOURNAL BEARING IN POWER GYROSCOPE Colloquium DYNAMICS OF MACHINES 2012 Prague, February 7 8, 2011 CzechNC APPLICATION OF A NEW TYPE OF AERODYNAMIC TILTING PAD JOURNAL BEARING IN POWER GYROSCOPE Jiří Šimek Abstract: New type of aerodynamic

More information

João Rafael Dezotti Neto, Everton Lopes da Silva, Eduardo Tomanik, Eduardo Nocera. MAHLE Metal Leve S.A.

João Rafael Dezotti Neto, Everton Lopes da Silva, Eduardo Tomanik, Eduardo Nocera. MAHLE Metal Leve S.A. Blucher Engineering Proceedings Agosto de 2014, Número 2, Volume 1 POWERCELL SOLUTIONS FOR ENGINE FUEL CONSUMPTION REDUCTION João Rafael Dezotti Neto, Everton Lopes da Silva, Eduardo Tomanik, Eduardo Nocera

More information

Contents. Page. 1. Product description. 2. The AXC line of linear axes. 3. AXLT line of linear tables. AXC and AXS product overview...

Contents. Page. 1. Product description. 2. The AXC line of linear axes. 3. AXLT line of linear tables. AXC and AXS product overview... SNR Industry Contents Page 3 1. Product description AXC and AXS product overview... 6-8 Dynamic load ratings of the linear motion systems... 9 Compact modules... 10-11 Linear tables... 12 Telescopic axes...

More information

Determination and improvement of bevel gear efficiency by means of loaded TCA

Determination and improvement of bevel gear efficiency by means of loaded TCA Determination and improvement of bevel gear efficiency by means of loaded TCA Dr. J. Thomas, Dr. C. Wirth, ZG GmbH, Germany Abstract Bevel and hypoid gears are widely used in automotive and industrial

More information

COMPUTATIONAL MODELLING OF THERMAL STRESSES IN THE COMBUSTION CHAMBER OF A SPARK IGNITION ENGINE FUELED WITH ETHANOL- GASOLINE BLENDS

COMPUTATIONAL MODELLING OF THERMAL STRESSES IN THE COMBUSTION CHAMBER OF A SPARK IGNITION ENGINE FUELED WITH ETHANOL- GASOLINE BLENDS COMPUTATIONAL MODELLING OF THERMAL STRESSES IN THE COMBUSTION CHAMBER OF A SPARK IGNITION ENGINE FUELED WITH ETHANOL- GASOLINE BLENDS Krisztina Uzuneanu, Tănase Panait, Dan Scarpete Abstract:The heat transfer

More information

By William A Glaeser (Member, STLE), Richard C Erickson (Member, STLE), Keith F Dufrane (Member, STLE) and Jerrold W Kannel Battelle Columbus, Ohio

By William A Glaeser (Member, STLE), Richard C Erickson (Member, STLE), Keith F Dufrane (Member, STLE) and Jerrold W Kannel Battelle Columbus, Ohio TRIBOLOGY: THE SCIENCE OF COMBATTING WEAR By William A Glaeser (Member, STLE), Richard C Erickson (Member, STLE), Keith F Dufrane (Member, STLE) and Jerrold W Kannel Battelle Columbus, Ohio Reprinted with

More information

Influence of Fuel Injector Position of Port-fuel Injection Retrofit-kit to the Performances of Small Gasoline Engine

Influence of Fuel Injector Position of Port-fuel Injection Retrofit-kit to the Performances of Small Gasoline Engine Influence of Fuel Injector Position of Port-fuel Injection Retrofit-kit to the Performances of Small Gasoline Engine M. F. Hushim a,*, A. J. Alimin a, L. A. Rashid a and M. F. Chamari a a Automotive Research

More information

A Novel Device to Measure Instantaneous Swept Volume of Internal Combustion Engines

A Novel Device to Measure Instantaneous Swept Volume of Internal Combustion Engines Global Journal of Researches in Engineering Vol. 10 Issue 7 (Ver1.0), December 2010 P a g e 47 A Novel Device to Measure Instantaneous Swept Volume of Internal Combustion Engines MURUGAN. R. GJRE -A Classification

More information

Turbostroje 2015 Návrh spojení vysokotlaké a nízkotlaké turbíny. Turbomachinery 2015, Design of HP and LP turbine connection

Turbostroje 2015 Návrh spojení vysokotlaké a nízkotlaké turbíny. Turbomachinery 2015, Design of HP and LP turbine connection Turbostroje 2015 Turbostroje 2015 Návrh spojení vysokotlaké a nízkotlaké turbíny Turbomachinery 2015, Design of HP and LP turbine connection J. Hrabovský 1, J. Klíma 2, V. Prokop 3, M. Komárek 4 Abstract:

More information

SAMPLE STUDY MATERIAL

SAMPLE STUDY MATERIAL IC Engine - ME GATE, IES, PSU 1 SAMPLE STUDY MATERIAL Mechanical Engineering ME Postal Correspondence Course Internal Combustion Engine GATE, IES & PSUs IC Engine - ME GATE, IES, PSU 2 C O N T E N T 1.

More information

SIMULATION AND EVALUATION OF ENGINE FRICTION EUROPEAN GT CONFERENCE, FRANKFURT/MAIN, OCTOBER 9TH, 2017

SIMULATION AND EVALUATION OF ENGINE FRICTION EUROPEAN GT CONFERENCE, FRANKFURT/MAIN, OCTOBER 9TH, 2017 SIMULATION AND EVALUATION OF ENGINE FRICTION EUROPEAN GT CONFERENCE, FRANKFURT/MAIN, OCTOBER 9TH, 2017 Prof. Dr.-Ing. Peter Steinberg, BTU Cottbus M.Sc. Oleg Krecker, PhD candidate, BMW AGENDA 1 2 3 4

More information

SCIENTIFIC PROCEEDINGS 2014, Faculty of Mechanical Engineering, STU in Bratislava Vol. 22, 2014, pp , DOI:10.

SCIENTIFIC PROCEEDINGS 2014, Faculty of Mechanical Engineering, STU in Bratislava Vol. 22, 2014, pp , DOI:10. Keywords: engine tuning, flow coefficient, mathematical model, camshaft Abstract This article deals with the tuning of a mass-produced engine Skoda 781.136B and its rebuilding into a racing engine. The

More information

Influential Criteria on the Optimization of a Gearbox, with Application to an Automatic Transmission

Influential Criteria on the Optimization of a Gearbox, with Application to an Automatic Transmission Influential Criteria on the Optimization of a Gearbox, with Application to an Automatic Transmission Peter Tenberge, Daniel Kupka and Thomas Panéro Introduction In the design of an automatic transmission

More information

ENERGY RECOVERY SYSTEM FROM THE VEHICLE DAMPERS AND THE INFLUENCE OF THE TANK PRESSURE

ENERGY RECOVERY SYSTEM FROM THE VEHICLE DAMPERS AND THE INFLUENCE OF THE TANK PRESSURE The 3rd International Conference on Computational Mechanics and Virtual Engineering COMEC 2009 29 30 OCTOBER 2009, Brasov, Romania ENERGY RECOVERY SYSTEM FROM THE VEHICLE DAMPERS AND THE INFLUENCE OF THE

More information

Proposal to establish a laboratory for combustion studies

Proposal to establish a laboratory for combustion studies Proposal to establish a laboratory for combustion studies Jayr de Amorim Filho Brazilian Bioethanol Science and Technology Laboratory SCRE Single Cylinder Research Engine Laboratory OUTLINE Requirements,

More information

Furnace-based optimisation of a lignite-fired steam generator

Furnace-based optimisation of a lignite-fired steam generator Vo lu me 9 Is sue / Pa ge to Furnace-based optimisation of a lignite-fired steam generator by Daniel Sommer, Piotr Olkowski, Dieter Rüsenberg and Heinz-Jürgen Wüllenweber VGB PowerTech l Optimisation

More information

Research on the Structure of Linear Oscillation Motor and the Corresponding Applications on Piston Type Refrigeration Compressor

Research on the Structure of Linear Oscillation Motor and the Corresponding Applications on Piston Type Refrigeration Compressor International Conference on Informatization in Education, Management and Business (IEMB 2015) Research on the Structure of Linear Oscillation Motor and the Corresponding Applications on Piston Type Refrigeration

More information

Gas exchange process for IC-engines: poppet valves, valve timing and variable valve actuation

Gas exchange process for IC-engines: poppet valves, valve timing and variable valve actuation Gas exchange process for IC-engines: poppet valves, valve timing and variable valve actuation Topics Analysis of the main parameters influencing the volumetric efficiency in IC engines: - Valves and valve

More information

Internal Combustion Engines

Internal Combustion Engines Friction & Lubrication Lecture 1 1 Outline In this lecture we will discuss the following: Engine friction losses. Piston arrangement losses. Measurement of friction losses. Engine lubrication systems.

More information

Fig 2: Nomenclature of Herringbone Grooved Journal Bearing. Fig 1: Nomenclature of Plain Journal Bearing

Fig 2: Nomenclature of Herringbone Grooved Journal Bearing. Fig 1: Nomenclature of Plain Journal Bearing COMPARITIVE ANALYSIS OF PLAIN AND HERRINGBONE GROOVED JOURNAL BEARING UNDER THE HYDRODYNAMIC LUBRICATION CONDITIONS Karthi. R.R., Dhanabalan. S. Department of Mechanical Engineering, M. Kumarasamy College

More information

CHAPTER 8 EFFECTS OF COMBUSTION CHAMBER GEOMETRIES

CHAPTER 8 EFFECTS OF COMBUSTION CHAMBER GEOMETRIES 112 CHAPTER 8 EFFECTS OF COMBUSTION CHAMBER GEOMETRIES 8.1 INTRODUCTION Energy conservation and emissions have become of increasing concern over the past few decades. More stringent emission laws along

More information

Latest Results in the CVT Development

Latest Results in the CVT Development 5 Latest Results in the CVT Development Norbert Indlekofer Uwe Wagner Alexander Fidlin André Teubert 5 LuK SYMPOSIUM 2002 63 Introduction The main requirements of the drive trains for the future are defined:

More information

REDUCTION OF EMISSIONS BY ENHANCING AIR SWIRL IN A DIESEL ENGINE WITH GROOVED CYLINDER HEAD

REDUCTION OF EMISSIONS BY ENHANCING AIR SWIRL IN A DIESEL ENGINE WITH GROOVED CYLINDER HEAD REDUCTION OF EMISSIONS BY ENHANCING AIR SWIRL IN A DIESEL ENGINE WITH GROOVED CYLINDER HEAD Dr.S.L.V. Prasad 1, Prof.V.Pandurangadu 2, Dr.P.Manoj Kumar 3, Dr G. Naga Malleshwara Rao 4 Dept.of Mechanical

More information

Metal forming machines: a new market for laser interferometers O. Beltrami STANIMUC Ente Federate UNI, via A. Vespucci 8, Tbrmo,

Metal forming machines: a new market for laser interferometers O. Beltrami STANIMUC Ente Federate UNI, via A. Vespucci 8, Tbrmo, Metal forming machines: a new market for laser interferometers O. Beltrami STANIMUC Ente Federate UNI, via A. Vespucci 8, Tbrmo, Abstract Laser interferometers have traditionally been a synonymous of very

More information

High Speed Gears - New Developments

High Speed Gears - New Developments High Speed Gears - New Developments by T. Oeeg Contents: 1. Introduction 2. Back to Back Test Bed 3. Radial Tilting Pad Bearings 3.1 Design 3.2 Test Results 3.3 Deformation Analysis 4. Axial Tilting Pad

More information

Twin Screw Compressor Performance and Its Relationship with Rotor Cutter Blade Shape and Manufacturing Cost

Twin Screw Compressor Performance and Its Relationship with Rotor Cutter Blade Shape and Manufacturing Cost Purdue University Purdue e-pubs International Compressor Engineering Conference School of Mechanical Engineering 1994 Twin Screw Compressor Performance and Its Relationship with Rotor Cutter Blade Shape

More information

POSIBILITIES TO IMPROVED HOMOGENEOUS CHARGE IN INTERNAL COMBUSTION ENGINES, USING C.F.D. PROGRAM

POSIBILITIES TO IMPROVED HOMOGENEOUS CHARGE IN INTERNAL COMBUSTION ENGINES, USING C.F.D. PROGRAM POSIBILITIES TO IMPROVED HOMOGENEOUS CHARGE IN INTERNAL COMBUSTION ENGINES, USING C.F.D. PROGRAM Alexandru-Bogdan Muntean *, Anghel,Chiru, Ruxandra-Cristina (Dica) Stanescu, Cristian Soimaru Transilvania

More information

EFFECT OF INJECTION ORIENTATION ON EXHAUST EMISSIONS IN A DI DIESEL ENGINE: THROUGH CFD SIMULATION

EFFECT OF INJECTION ORIENTATION ON EXHAUST EMISSIONS IN A DI DIESEL ENGINE: THROUGH CFD SIMULATION EFFECT OF INJECTION ORIENTATION ON EXHAUST EMISSIONS IN A DI DIESEL ENGINE: THROUGH CFD SIMULATION *P. Manoj Kumar 1, V. Pandurangadu 2, V.V. Pratibha Bharathi 3 and V.V. Naga Deepthi 4 1 Department of

More information

MAIN SHAFT SUPPORT FOR WIND TURBINE WITH A FIXED AND FLOATING BEARING CONFIGURATION

MAIN SHAFT SUPPORT FOR WIND TURBINE WITH A FIXED AND FLOATING BEARING CONFIGURATION Technical Paper MAIN SHAFT SUPPORT FOR WIND TURBINE WITH A FIXED AND FLOATING BEARING CONFIGURATION Tapered Double Inner Row Bearing Vs. Spherical Roller Bearing On The Fixed Position Laurentiu Ionescu,

More information

SCHMIDT-KUPPLUNG GmbH

SCHMIDT-KUPPLUNG GmbH Schmidt-Kupplung SCHMIDT-KUPPLUNG GmbH Schmidt-Kupplung About us About us In the early 1960s Richard Schmidt developed of propulsion systems for rockets in a zero-gravity environment. Among the possible

More information

Variable Valve Drive From the Concept to Series Approval

Variable Valve Drive From the Concept to Series Approval Variable Valve Drive From the Concept to Series Approval New vehicles are subject to ever more stringent limits in consumption cycles and emissions. At the same time, requirements in terms of engine performance,

More information

Self-Adjusting Clutch (SAC) Technology Special tools / User instructions

Self-Adjusting Clutch (SAC) Technology Special tools / User instructions Self-Adjusting Clutch (SAC) Technology Special tools / User instructions The content of this brochure shall not be legally binding and is for information purposes only. To the extent legally permissible,

More information

Turcon Glyd Ring. Double Acting Rubber Energized Plastic Faced Seal Material: Turcon, Zurcon and Elastomer

Turcon Glyd Ring. Double Acting Rubber Energized Plastic Faced Seal Material: Turcon, Zurcon and Elastomer Turcon Glyd Ring Double Acting Rubber Energized Plastic Faced Seal Material: Turcon, Zurcon and Elastomer 15 Turcon Glyd Ring 16 Turcon Glyd Ring Turcon Glyd Ring Description Successfully used for decades,

More information