LED LIGHT BAR INSTRUCTION MANUAL 4WD ACCESSORIES W 2

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Alan Baldwin
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4WD ACCESSORIES LED LIGHT BAR INSTRUCTION MANUAL It is

install the LED Light Bar and the accompanying wiring

The warranty on this product may be void in the event of

1 4WD ACCESSORIES LED LIGHT BAR INSTRUCTION MANUAL It is highly recommended to use a licensed auto electrician to install the LED Light Bar and the accompanying wiring harness. The warranty on this product may be void in the event of incorrect installation using other than a licensed automotive electrician. AFTER SALES SUPPORT AUS W 2 sales@4x4tough.com.au MODEL: c PRODUCT CODE: / YEAR WARRANTY

2 Contents Page WARRANTY DETAILS... 3 REPAIR AND REFURBISHED GOODS OR PARTS NOTICE... 4 WELCOME... 5 GENERAL INFORMATION... 6 SAFETY INSTRUCTIONS... 6 WARNINGS AND SAFEGUARDS... 7 SET-UP AND ASSEMBLY/INSTALLATION... 7 CONTENTS... 7 INSTALLATION... 8 OVERVIEW OF 4WD TOUGH LED LIGHT BAR LIGHTS INSTALLATION AND COMPONENTS...10 TROUBLESHOOTING...11 HOW TO REVERSE THE POLARITY IN THE CONNECTION TO THE PIGGYBACK CLUSTER (E)...11 CLEANING...12 MAINTENANCE AND SERVICING...12 DISPOSAL...12 SPECIFICATIONS...12 DEFINITIONS / ABBREVIATIONS

3 LED Light Bar Warranty Details REGISTER YOUR PURCHASE AT TO KEEP UP-TO-DATE WITH IMPORTANT PRODUCT INFORMATION The product is guaranteed to be free from defects in workmanship and parts for a period of 12 months from the date of purchase. Defects that occur within this warranty period, under normal use and care, will be repaired, replaced or refunded at our discretion. The benefits conferred by this warranty are in addition to all rights and remedies in respect of the product that the consumer has under the Competition and Consumer Act 2010 and similar state and territory laws. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. 1 AFTER SALES SUPPORT AUS sales@4x4tough.com.au, YEAR WARRANTY AUS Hotline Costs: Landline calls are free. Mobile costs are extra & are dependent on carrier charges please check charges with your mobile carrier. MODEL: c PRODUCT CODE: \ 2018

4 LED Light Bar Repair and Refurbished Goods or Parts Notice Unfortunately, from time to time, faulty products are manufactured which need to be returned to the Supplier for repair. Please be aware that if your product is capable of retaining user-generated data (such as files stored on a computer hard drive, telephone numbers stored on a mobile telephone, songs stored on a portable media player, games saved on a games console or files stored on a USB memory stick) during the process of repair, some or all of your stored data may be lost. We recommend you save this data elsewhere prior to sending the product for repair. You should also be aware that rather than repairing goods, we may replace them with refurbished goods of the same type or use refurbished parts in the repair process. Please be assured though, refurbished parts or replacements are only used where they meet ALDI s stringent quality specifications. If at any time you feel your repair is being handled unsatisfactorily, you may escalate your complaint. Please telephone us on or write to us at: Motozone Auto Accessories PO Box 5213, Mordialloc Vic 3195 Telephone: sales@4x4tough.com.au Website: 1 AFTER SALES SUPPORT AUS sales@4x4tough.com.au, YEAR WARRANTY AUS Hotline Costs: Landline calls are free. Mobile costs are extra & are dependent on carrier charges please check charges with your mobile carrier. MODEL: c PRODUCT CODE: \ 2018

WELCOME Congratulations on choosing to buy a 4X4 TOUGH product.

1300 883 104, who will be happy to assist with your enquiry.

misunderstandings and gaining positive insights into product usage.

5 WELCOME Congratulations on choosing to buy a 4X4 TOUGH product. In the event you require assistance with your purchase please contact one of our experienced customer service team on , who will be happy to assist with your enquiry. Satisfied customers have repeatedly attested to the positive outcome of a simple phone call in resolving misunderstandings and gaining positive insights into product usage. This product is manufactured to the highest standards of safety and performance and is backed by a 1 year warranty. Please read instructions carefully before use. Unless directions are followed physical injury or property damage may result. Save these instructions for future reference. 5

6 WARNING: We recommend you check for legal compliance prior to installing your driving lights. GENERAL INFORMATION 4X4 Tough LED Light Bar is designed with off road use in mind. Each LED Light Bar is waterproof (IP67) and delivers an impressive amount of light output. Modern motor vehicles are increasingly equipped with complex electronics and it is recommended the 4X4 Tough LED Light Bar is installed by a qualified automotive electrician to ensure it is installed without affecting the vehicle s electrical system or in- built computer system. A qualified automotive electrician is trained to ensure the installation will meet the ADR (Australian Design Rule) regulatory requirements. The user guide should be stored in a dry convenient location in the event you need to refer back to information within this guide. This product should only be used for private recreational purposes and is not designed for professional, trade or commercial purposes. SAFETY INSTRUCTIONS CAUTION The product you have purchased emits a strong light and could cause an oncoming driver to experience serious visual impairment if the light was illuminated and directed constantly into the path of another vehicle. For this reason the light you have purchased must be connected in a manner to ensure the LED Light bar will only work when the main (high) beam lamps are in the on position. 6

7 WARNINGS AND SAFEGUARDS Carefully read and understand all safety information, warnings and cautions relating to use and installation of the LED Light Bar. Serious property damage and physical injury may result unless instructions are followed. NEVER LOOK DRIECTLY INTO THE ILLUMINATED LIGHT BAR. The location of the LED Light Bar mounting position must not affect normal operation of the vehicle. DO NOT connect the LED Light Bar to a power source greater than 30V. ALWAYS take care when handling electrical wiring: placing undue force on wiring / cables can result in damage internally and cause the wiring to fail. SET-UP AND ASSEMBLY/INSTALLATION It is recommended to use a licensed automotive electrician if you are not familiar with automotive electrical wiring. If you choose to conduct the installation of the LED Light Bar please pay close attention to the installation instructions. CONTENTS 1 x LED Light Bar 1 x Wiring Harness (including 12V Relay) 1 x 24V Relay 1 x H4 Connector 2 x Fitting Brackets 1 x Instruction Manual 1 x Warranty Card 7

8 INSTALLATION LED Light Bar Fitment Your vehicle when fitted with additional driving lamps such as LED Light bars must conform to State regulations. Please be aware regulations may vary from State to State. Select your preferred installation point on the vehicle. Check for Air Bag Sensor location points in your vehicle s owner manual before installing the LED Light Bar. NEVER DRILL HOLES AT THESE LOCATIONS. ENSURE positioning is at the front of the vehicle and fitted in such a way that the light emitted does not cause discomfort to the driver either directly or indirectly through the rear-view mirrors and/or other reflecting surfaces of the vehicle. Fitment of accessory lighting must not conceal any of the original equipment lights on the vehicle. It is important the installation location does not obstruct the driver s view of the road and/or traffic. Additional lamps including LED light bars and HID driving lights MUST ONLY be able to be illuminated when the main-beam head lamps (High Beam) switch is in the lamps on position. A maximum of four driving lamps including LED light bars and HID Driving lights can be fitted to a vehicle in addition to the vehicle s main beam headlamps. This ruling applies to all Australian states. 8

9 WIRING INSTALLATION PLUG AND PLAY REFER TO Fig Check the vehicle s owner manual for information regarding installation and use of auxiliary lights. 2. If battery disconnection is required, follow closely the instructions in the vehicle owner s manual as disconnection may affect the vehicle s on-board computer system. 3. Lay out the wiring harness and familiarize yourself with the wiring diagram on the proceeding page. 4. Locate the inline fuse D [Fig. 1 D] in the wiring diagram and remove the fuse. 5. Remove the high beam connection from the vehicle headlight on one side and check compatibility of the H4 [Fig. 1 A1] connector. If the H4 connector is not compatible, you will need to purchase an alternative piggyback connector from an authorised electrical supplier. 6. If you have purchased an alternative connector, remove the existing H4 connector and replace with the alternative connector, in accordance with the instructions on page Connect the H4 [Fig.1 A2], or alternative to the vehicle headlight. 8. Connect the vehicle s wiring loom previously connected to the vehicle headlight [Fig. 1 B] to the connector [Fig.1 A3] [of wiring diagram]. 9. Connect the wiring harness [Fig. 1 E] to the piggyback cluster at connector A2 [Fig. 1 A2]. 10. Locate a suitable pathway to run the wiring harness, away from sources of heat or moving parts. 11. Connect the wiring harness to the LED light bar [Fig. 1 G]; connector I [x1 in wiring diagram]. 12. Determine a suitable position for location of the on/off switch [Fig. 1 H] on the dashboard or other convenient location. 13. Run that part of the wiring harness containing the on/off switch through the firewall and secure the switch in the chosen location. 14. Secure the relay [Fig. 1 C] at a convenient serviceable location in the engine bay, which will allow the battery connections to reach the battery [Fig. 1 F]. 15. Run the part of the wiring harness which connects to the battery through to the battery and attach red to positive and black to negative. 9

10 The LED Light Bar MUST ONLY illuminate when the high-beam head lamps switch is in the lamps on position. Please check this is the case before driving your vehicle. CAUTION It is IMPORTANT that the installation of wiring, cables and components do not come into contact with hot engine surfaces and or any moving parts. It is recommended to use a licensed automotive electrician if you are not familiar with automotive electrical wiring. OVERVIEW OF 4WD TOUGH LED LIGHT BAR LIGHTS Fig. 1 INSTALLATION AND COMPONENTS. 12V RELAY Battery(-) connection Black F A1 Battery(+) connection Black Red 4X4 TOUGH LED LIGHT BAR G A3 A From vehicle Wiring Loom B A2 E D I Fuse C Run the dash rocker switch wiring (H)from the relay through the firewall and place the on/off switch in a suitable position on the dash board of your vehicle. H Illuminating red LED light showing the lights are ON! FIREWALL A. Piggyback Cluster A1. H4 Connector (or alternative connector) A2. Connector to the LED wiring harness A3. Connector to the vehicle wiring loom B. Vehicle Connector Plug C. 12 Volt Relay C1. 24 Volt Relay D. In-line Fuse E. Connector to H4 Cluster F. Battery G. LED Bar H. On / Off Switch I. Wiring harness connector plug!. Troubleshooting: Please refer to page 11 A1 A A2 A3 PIGGYBACK CLUSTER (or alternative connector) 24V RELAY C1 10

TROUBLESHOOTING In the event the light bar does not work, the most common cause is incompatible polarity.

It is recommended to use a licensed automotive electrician if you are not familiar with automotive

If you choose to conduct the installation of the LED Light Bar please pay close attention to the

Connector Plug (E) - with Black wire on the top of the plug. 2.

With a small flat screwdriver push the 2 retaining tabs downwards inside the connector plug (E) to be

Using the small flat screw driver, gently push the retaining tabs sufficiently to ensure they lock

11 TROUBLESHOOTING In the event the light bar does not work, the most common cause is incompatible polarity. This can be remedied by reversing the polarity as illustrated in the instructions below. It is recommended to use a licensed automotive electrician if you are not familiar with automotive electrical wiring. If you choose to conduct the installation of the LED Light Bar please pay close attention to the installation instructions. HOW TO REVERSE THE POLARITY IN THE CONNECTION TO THE PIGGYBACK CLUSTER (E) 1. Connector Plug (E) - with Black wire on the top of the plug. 2. Connector Plug (E) inside with flat connectors. 3. With a small flat screwdriver push the 2 retaining tabs downwards inside the connector plug (E) to be able to pull back the connectors. 4. Take the wires out and swap the black and red wire over. 5. Using the small flat screw driver, gently push the retaining tabs sufficiently to ensure they lock securely when reinserted into the plug. Refer (E) 6. Push in the wires one by one with Red positioned on top and Black positioned on the bottom until you hear a click. In the event you require further assistance after you have switched the polarity, please contact one of our experienced customer service team on

12 CLEANING Clean with mild detergent applied with a nonabrasive sponge or cloth. MAINTENANCE AND SERVICING Regularly inspect condition of wiring and the connectors are securely joined. Keep battery terminals clean and free from corrosion. DISPOSAL Contact your nearest recycling depot for best method of disposal. SPECIFICATIONS Height with brackets Height without brackets Depth with brackets Depth without brackets Length Wattage Operating Voltage Waterproof Rating 9.5 cm 7.5 cm 8.3 cm 6.3 cm 9 inches/23 cm 54W 10-30V DC IP67 Lumens 3000 LED Type DEFINITIONS / ABBREVIATIONS LED...Light-emitting Diode ADR...Australian Design Rule 3W 12

BATTERYLESS JUMP STARTER CAPACITOR INSTRUCTION MANUAL. W 2 AFTER SALES SUPPORT

BATTERYLESS JUMP STARTER CAPACITOR INSTRUCTION MANUAL. W 2 AFTER SALES SUPPORT CAPACITOR BATTERYLESS JUMP STARTER Suitable for vehicles up to: 5L Petrol and 3L Diesel INSTRUCTION MANUAL AFTER SALES SUPPORT AUS 1300 883 104 W 2 www.4x4tough.com.au sales@4x4tough.com.au MODEL: 17-031000