INSTALLATION and OPERATION MANUAL. Self-Priming Centrifugal Pumps

Transcription

1 INSTALLATION and OPERATION MANUAL Self-Priming Centrifugal Pumps Models: G6 G9 G19 CPB RATING: 6M Model G6 8M Model G9 18M Model G19 IMPORTANT: Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product without prior written notification. PUMPS & SYSTEMS A Crane Co. Company 420 Third Street/P.O. Box West Drive, Brampton Piqua, Ohio Ontario, Canada L6T 2J6 Phone: (937) Phone: (905) Fax: (937) Fax: (905) Form No Rev. B

2 TABLE OF CONTENTS WARNINGS AND SAFETY PRECAUTIONS... 3 A. SPECIFICATIONS B GENERAL INFORMATION... 6 C. INSTALLATION RECOMMENDATIONS... 7 D. OPERATION RECOMMENDATIONS E. MAINTENANCE RECOMMENDATIONS TROUBLE SHOOTING F. REPLACEMENT PARTS CROSS-SECTION (G6 & G9) PARTS LIST (G6 & G9) CROSS-SECTION (G19) PARTS LIST (G19) RETURNED GOODS POLICY WARRANTY START-UP REPORT WARRANTY INFORMATION & REGISTRATION WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Other brand and product names are trademarks or registered trademarks of their respective holders. Crown is a registered trademark of Crane Pumps & Systems, Inc. Barnes is a registered trademark of Barnes Pumps, Inc. Barnes Pumps, Inc. 1989, 1997, 1998, 2002 Alteration Rights Reserved. Printed in U.S.A. 2

3 SAFETY FIRST! PLEASE READ THIS BEFORE INSTALLING OR OPERATING PUMP. GENERAL 1. Most accidents can be avoided by using COMMON SENSE. 2. Read the operation and maintenance instruction manual supplied with the pump. 3. Do not wear loose clothing that may become entangled in the impeller or other moving parts. 4. Always wear appropriate safety gear, such as safety glasses, when working on the pump or piping. 5. Bronze/brass and bronze/brass fitted pumps may contain lead levels higher than considered safe for potable water systems. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For non-leaded copper alloy materials of construction, please contact factory. PUMPS 6. Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing. 7. Only qualified personnel should install, operate and repair pump. 8. Keep clear of suction and discharge openings. DO NOT insert fingers in pump with power connected. 9. Do not pump hazardous materials (flammable, caustic, etc.) unless the pump is specifically designed and designated to handle them. 10. Do not block or restrict discharge hose, as discharge hose may whip under pressure. 11. Make sure lifting handles are securely fastened each time before lifting. 12. Do not lift pump by the power cord (if applicable). 13. Do not exceed manufacturers recommendation for maximum performance, as this could cause the motor to overheat. 14. Secure the pump in its operating position so it can not tip over, fall or slide. 15. Keep hands and feet away from impeller when power is connected. 16. Submersible Pumps are not approved for use in swimming pools, recreational water installations, decorative fountains or any installation where human contact with the pumped fluid is common. 17. Do not operate pump without guards and safety devices in place. 18. When towing pump behind a vehicle; make sure hitch is properly attached, always attach safety chains. 19. Always replace safety devices that have been removed during service or repair. 20. Operation against a closed discharge valve will cause premature bearing and seal failure on any pump, and on end suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures. It is recommended that a high case temperature switch or pressure relief valve be installed on the pump body. ELECTRICAL 21. To reduce risk of electrical shock, pump must be properly grounded in accordance with the National Electric Code (NEC), or Canadian Electrical Code (CEC) and all applicable state, province and local codes and ordinances. 22. To reduce risk of electrical shock, always disconnect the pump from the power source before handling or servicing. 23. Any wiring of pumps should be performed by a qualified electrician. 24. Never operate a pump with a power cord that has frayed or brittle insulation. 25. Cable should be protected at all times to avoid punctures, cut, bruises and abrasions - inspect frequently. 26. Never handle connected power cords with wet hands. 27. Never operate a pump with a plug-in type power cord without a ground fault circuit interrupter. 28. Do not remove cord and strain relief. Do not connect conduit to pump. 29. To reduce risk of electrical shock, all wiring and junction connections should be made per the NEC or CEC and applicable state or province and local codes. Requirements may vary depending on usage and location. See wiring diagrams in manual. GAS/DIESEL ENGINE POWER PUMPS & DRIVES ONLY 30. Never operate in an enclosed building or area where exhaust gases can accumulate. 31. Do not breath exhaust fumes when working in the area of the engine. (Exhaust gases are odorless and deadly poison.) 32. Never operate near a building where exhaust gases can seep inside. 33. Never operate in a pit or sump without making provisions for adequate ventilation. 34. Allow exhaust system to cool before touching. 35. Never add fuel to the tank while the engine is running. Stop engine and allow to cool. 36. Do not smoke while refueling the engine. 37. Do not refuel near open flame. 38. Carefully read instruction manuals supplied by engine manufacturer before attempting to assemble, operate or service the engine or any part. The "WARNING" statements indicate potentially hazardous conditions for operator or equipment. IMPORTANT! Barnes Pumps, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment. 3

4 SECTION: A- PUMP SPECIFICATIONS - G6 & G9 SUCTION/DISCHARGE: G6: 1-1/2" x 1-1/2", Female NPT, Flange. G9: 2" x 2", Female NPT, Flange. LIQUID TEMPERATURE: 160 F (71 C) Continuous. VOLUTE/WEARPLATE: Cast Iron ASTM A-48, Class 30. Replaceable. CASE: Cast Iron ASTM A-48, Class 30. IMPELLER:Design: Open Type, Material: Cast Iron ASTM A-48, Class 30. IMPELLER SHAFT: Stainless Steel. LOCKING COLLAR: Stainless Steel, Serves as Shaft Slinger HARDWARE: Corrosion Resistant Steel. PAINT: Air Dry Enamel. SEAL: Design: Single Mechanical Lubrication: Material: CHECK VALVE: Material: Grease, w/self-feeding Lubricator. Rotating Face - Carbon Stationary Face - Ceramic Elastomer - Buna-N Hardware Series Stainless Suction, Built-in Valve Flap - Neoprene Top Washer - Zinc Plated Bottom Washer - Stainless Steel H BASE: Steel with Carrying Handle. ENGINE MODEL: Briggs & Stratton Type: 1 Cylinder, L-Head, Air Cooled, Gasoline. Displacement: 7.75 Cu. In. Lubrication: Splash System. Governor: Pneumatic Adjustable Control. Air Cleaner: Oil Foam, Washable Polyurethane. Starter: Rotator, Rewind Performance: Max. Dynamic B.H.P Oil Capacity: 1-1/4 Pints Fuel Tank: 2 Quarts Carburetor: Pulsa Jet, Single Adjustment Operating Time: 2-1/4 Full Load. OPTIONAL EQUIPMENT: Two Rubber Tired Wheels and Retractable Handle (Kit). 1-1/2" Disch. St. Elbow, 1-1/2" Strainer, 2" Disch. St. Elbow, 2" Strainer. inches (mm) M DISCH. J K SUCT. L S E A C A C E H J K L M S (465mm) (356mm) 8.13 (211mm) (364mm) (381mm) 4.25 (108mm) 7.00 (178mm) 3.69 (94mm) 1.00 (25.4mm) 4

5 SECTION: A- PUMP SPECIFICATIONS - G19 SUCTION/DISCHARGE: 3" x 3", Female NPT, Flange. LIQUID TEMPERATURE: 160 F (71 C) Continuous. VOLUTE/WEARPLATE: Cast Iron ASTM A-48, Class 30. Replaceable. CASE: Cast Iron ASTM A-48, Class 30. IMPELLER:Design: Open Type, Material: Cast Iron ASTM A-48, Class 30. IMPELLER SHAFT: Stainless Steel. LOCKING COLLAR: Stainless Steel, Serves as Shaft Slinger HARDWARE: Corrosion Resistant Steel. PAINT: Air Dry Enamel. SEAL: Design: Single Mechanical Lubrication: Grease, w/self-feeding Lubricator. Material: Rotating Face - Carbon Stationary Face - Ceramic Elastomer - Buna-N Hardware Series Stainless CHECK VALVE: Suction, Built-in Material: Valve Flap - Neoprene Top Washer - Zinc Plated Bottom Washer - Stainless Steel H BASE: Steel with Carrying Handle. ENGINE MODEL: Wisconsin BKND, Gasoline Type: 1 Cylinder, L-Head, Air Cooled, Displacement: 17.8 Cu. In. Lubrication: Pump and Spray System. Governor: Built in, Variable Speed Mechanical Flyball. Air Cleaner: Heavy Duty Oil Bath Starter: Rope Performance: Max. Dynamic B.H.P Oil Capacity: 2 Pints Fuel Tank: 1 Gallon Exhaust Valve: Stellite Faced OPTIONAL EQUIPMENT: Two Rubber Tired Wheels and Retractable Handle (Kit). 3" Disch. St. Elbow, 3" Strainer. inches (mm) M DISCH. J K SUCT. L S B C E A A B C E H J K L M S (610mm) 3.63 (92mm) (495mm) (292mm) (502mm) (508mm) 5.38 (137mm) 9.75 (248mm) 6.25 (159mm) 2.00 (51mm) 5

6 SECTION B: GENERAL INFORMATION B-1) To the Purchaser: Congratulations! You are the owner of one of the finest pumps on the market today. Barnes Pumps are products engineered and manufactured of high quality components. Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest pumping projects. This Barnes Pumps manual will provide helpful information concerning installation, maintenance, and proper service guidelines. B-2) Receiving: Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the pump. If the manual is removed from the crating, do not lose or misplace. B-3) Storage: Short Term - Barnes Pumps are manufactured for efficient performance following long inoperative periods in storage. For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months. Long Term - Any length of time exceeding six (6) months, but not more than twenty four (24) months. The units should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the elements (rain, snow, wind blown dust, etc.), and whose temperature can be maintained between +40 deg. F and +120 deg. F. If extended high humidity is expected to be a problem, all exposed parts should be inspected before storage and all surfaces that have the paint scratched, damaged, or worn should be recoated with a water base, air dry enamel paint. All surfaces should then be sprayed with a rust-inhibiting oil. B-4) Service Centers: For the location of the nearest Barnes Pumps Service Center, check your catalog, your Barnes Pumps representative or Barnes Pumps in Piqua, Ohio, telephone (937)

7 SECTION C: INSTALLATION RECOMMENDATIONS: C-1) Location: Locate the pump as close to the source of supply as possible. Although the pump will operate on suction lifts of 25 feet, it is desirable to keep the suction lift less than 15 feet, if possible. The closer the pump can be located to the source of supply, the faster the pump will prime and a greater capacity can be pumped. Locate the pump on a firm footing to make sure the pump will not move due to vibration. Pumps improperly placed or blocked have been known to fall in well or pit when the suction line was full of liquid. Level the pump to provide favorable operating conditions. C-2) Suction: It is advisable to use a suction line of the same size as the pump port size. On low suction lifts it is sometimes possible to increase the capacity slightly by oversizing the suction line. Using a smaller suction line than the pump port size can cause internal damage to the pump. Make sure that the suction line does not have pin holes in it. The smallest air leak in the suction line may prevent the pump from priming. Coat all threaded connections in the suction line with pipe thread compound to insure an air tight joint. In addition, suction flanges should be pulled up tight to prevent air leaks. Where fiber gaskets are used, coat them with grease. Use a strainer on suction line to prevent the entrance of oversize solids. This strainer should be submerged deep enough to prevent air from being drawn into the suction line, thus reducing the pump s capacity and pressure. CAUTION! THIS PUMP SHOULD NOT BE OPERATED WITHOUT A STRAINER ON THE END OF THE SUCTION LINE TO PREVENT STICKS, STONES, RAGS AND OTHER FOREIGN MATTER FROM BEING DRAWN INTO THE IMPELLER. THE STRAINER SHOULD BE CLEANED REGULARLY TO INSURE FULL FLOW. C-3) Discharge: Connect discharge hose or pipe to discharge on pump. SECTION D: OPERATION RECOMMENDATIONS: 1. Fill the pump case with liquid prior to starting the pump. A self priming pump does require the case to be at least 2/3 full of liquid in order to self prime. Operate engine at sufficient speed to prime pump. Generally speaking, the pump will prime faster if the engine is operated at a fast speed, rather than at idling speed. It is not desirable to run the pump without liquid in the pump case. If the pump must be run in order to check the operation of the engine, fill the case with sufficient water to keep the rotating seal wet. This will eliminate damage to the seal and other pump parts. 2. Place the self-feeding grease lubricator in operation by turning the wing nut on the threaded plunger shaft counter clockwise as far as it will go. Do not force the plunger into the grease cup as this can cause a seal failure. See Maintenance Recommedations, Paragraphs 1 and 2 for instructions on filling the grease cup. 3. Before starting the engine, check engine crankcase to see that it has the proper amount of lubricating oil. Also, check the fuel tank for sufficient fuel. Refer to the engine instruction manual for proper engine maintenance. 7

8 4. In cold weather operation, the pump will not freeze as long as it is running. However, it may freeze if it is not drained while standing idle. To drain the pump, remove the drain plug at the bottom of the pump case and rotate the impeller at least once to assure removal of all the water. 5. To obtain more capacity or pressure, increase the speed of the engine. To reduce capacity or pressure, reduce the speed of the engine. 6. The discharge of a self priming centrifugal pump may be closed briefly without damaging the pump. However, the water will soon heat up and this can damage to the pump seal. 7. It is not desirable to run the pump without liquid in the pump case. If the pump must be run in order to check the operation of the engine, fill the case with sufficient water to keep the rotating seal wet. This will eliminate damage to the seal and other pump parts. 8. If the pump has been idle for some time, the impeller may appear to be stuck or locked in place. This is usually caused by a film of rust or dirt between the impeller and volute. A little extra force on the crank may break it loose. If not, the pump must be dismantled. SECTION E: MAINTENANCE RECOMMENDATIONS: E-1) Seal Lubrication: A self-feeding lubricator is provided to supply grease to the shaft seal of the pump. The grease cup is empty when the wing nut, positioned at the outer end of the threaded plunger shaft, recedes to the cap of the grease cup. To refill the grease cup, rotate the wing nut clockwise as far as it will go, attach a zerk gun to the zerk fitting, then fill until grease oozes from the relief hole on the side of the cup. For operation, return the wing nut to the end of the plunger. Never force the plunger into the grease cup as this can cause seal failures. (See Fig. 1) A #1 grease is normally recommended. However, where high ambient temperatures are encountered, such as in direct sunlight, a #2 grease can be used. Use a water resistant, nonfiberous grease. Lithium base greases are excellent and molydisulphide is acceptable. Normally, the sodium soap base greases are the only non-water resistant types that are not acceptable for mechanical seal lubrication. If the pump is inoperative for a long period of time, or appears not to use any grease, remove and clean the cup thoroughly. Caked grease in the cup can create a problem of non-lubrication to the seal. FIGURE 1 8

9 Under normal conditions, a grease cup full of grease will last three to four months. If a grease seal requires grease every day, and it is not leaking past the outer lip seal it indicates that the seal is wearing out. The internal pressure of the pump will often force the cup plunger out when the seal leaks badly. E-2) Shaft Seal Replacement: All parts of the pump are easily dismantled by simply removing nuts and screws. Rotating parts of the shaft seal grip the shaft by friction and may be frozen to the shaft through long usage. If the mechanical shaft seal is not leaking and it is necessary to dismantle part of the pump for inspection or cleaning DO NOT disturb the shaft seal other than its spring if the impeller is removed. Once a shaft seal has been in operation it cannot be removed and replaced without leaking. CAUTION! HANDLE PARTS WITH EXTREME CARE. DO NOT SCRATCH OR MAR LAPPED SURFACES. It is recommended to remove the pump side from the support bracket. After the pump has been disassembled make sure that the shaft and seat areas in the pump side are as clean as possible. The shaft must not be sharp, but neatly rounded and polished to a 1/32" radius. This radius and the shaft, on which the rubber bellows grips, must be polished with 180 to 240 grit emery cloth. The seal will install relatively easy if the shaft is properly polished. Install the seat assembly (1 and 2 or 1A and 2A, see Figure 2) in pump side adapter (12) using SAE#90 oil on the rubber parts. They may install easier by first inserting the rubber part and then sliding the seat part into the rubber. All of this must be done with the fingers only. Now assemble the spring and rotating portion of the seal onto the impeller shaft (19). Lubricate the impeller shaft (19) and the inside of the bellows each with 2 or 3 drops of SAE#10 oil. Install this assembly into adapter (12), this may take several minutes, therefore, oscillate the seal back and forth on the shaft to make sure it does not stick to the shaft until gage pin is in place and the clamp tightened. If for any reason the gage pin does not give proper clearance, quickly adjust the impeller clearance before the rubber bellows seats on the shaft. FIGURE Ni-Resist Stationary Seat 1A- Ceramic Stationary Seat 2 - Buna-N Seat Ring 2A- Buna-N Seat Cup 3 - Stainless Retainer 4 - Stainless Drive Band 5 - Stainless Spring 6 - Stainless Springholder 7 - Crane-Carb Mating Ring 7A- Carbon Mating Ring 8 - Buna-N Bellows Cross Section of Seals. Two Styles Shown. 9

10 E-3) Impeller: These pumps have their impellers threaded on with right hand threads. The clearance between an open faced impeller and its wear surface in the volute is set at the factory at approximately.015 inches. This clearance is re adjustable by relocating the shaft at the clamping arrangement. In cases where much sand is being pumped, close clearances may bind the impeller and volute and overload the engine. It may be necessary to provide extra clearance on these. FIGURE 3 When reassembling a dismantled pump, clean all parts and especially areas where gaskets and o-rings are located. Grease all gaskets and o-rings and areas where o-rings must slide when assembling. 10

11 Little or no discharge and unit will not prime TROUBLE SHOOTING CHART SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION 1. Casing not filled with water 1. Fill pump casing. Using a foot-valve will extend pump life and facilitate immediate priming. 2. Total head too high 2. Shorten suction head. 3. Suction head higher than pump designed for. 3. Lower suction head, install foot-valve and prime. 4. Impeller partially or completely plugged 4. Disassemble pump and clean out impeller. 5. Hole or leak in suction line 5. Repair or replace suction line. 6. Foot-valve too small. 6. Match foot-valve to piping or install one size larger foot-valve 7. Disassemble pump and replace impeller. 8. Submerge lower in water. Loss of suction after satisfactory operation. Pump overloads driver Pump vibrates and/or makes excessive noise Pumps runs but no fluid. Pumps leaks at shaft 7. Impeller damaged. 8. Foot-valve or suction line not submerged deep enough in water; pulling air. 9. Insufficient inlet pressure or suction head. 10. Suction piping too small. 11. Casing gasket leaking. 12. Suction or discharge line valves closed. 13. Piping is fouled or damaged. 14. Clogged strainer or foot-valve. 15. Incorrect engine speed. 1. Air leak in suction line. 2. When unit was last turned off, water siphoned out of pump casing. 3. Suction head higher than pump designed for. 4. Insufficient inlet pressure or suction head. 5. Clogged foot-valve, strainer, or pump. 6. Defective wearplate(s). 1. Total head lower than pump rating, unit delivering too much water. 2. Specific gravity and viscosity of liquid being pumped different than the pump rating. 3. Speed to high. 1. Mounting plate or foundation not rigid enough. 2. Foreign material in pump causing unbalance. 3. Impeller bent. 4. Cavitation present. 5. Piping not supported to relieve any strain on pump assembly. 1. Faulty suction piping (air leak). 2. Pump located too far from fluid source. 3. Gate valve closed. 4. Clogged strainer. 5. Fouled foot-valve. 6. Discharge height too great. 7. Fouled impeller. 8. Faulty mechanical seal 1. Worn mechanical seal. 2. Replacement seal not installed properly. 9. Increase inlet pressure by adding more water to tank or increasing back pressure by turning gate valve on discharge line partially closed position. 10. Increase pipe size to pump inlet size or larger. 11. Replace. 12. Open. 13. Clean or replace. 14. Clean or replace. 15. Increase speed. 1. Repair or replace suction line. 2. Refill (reprime) pump casing before restarting. 3. Lower suction head, install foot-valve and primer. 4. Increase inlet pressure by adding more water to tank or increasing back pressure by turning gate valve on discharge line to partially closed position. 5. Unclog, clear or replace as necessary. 6. Replace. 1. Increase back pressure on pump by turning gate valve on discharge line to partially closed position that will not overload engine. 2. Consult factory. 3. Check and correct, lower speed. 1. Reinforce. 2. Disassemble pump and remove. 3. Replace impeller. 4. Check suction line for proper size and check valve in suction line if completely open, remove any sharp bends before pump and shorten suction line. 5. Make necessary adjustments. 1. Replace 2. Replace 3. Open 4. Clean or replace 5. Clean or replace 6. Lower the height 7. Clean or replace. 8. Replace 1. Replace 2. Follow Maintenance instructions carefully. 11

12 SECTION F: REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. 2. Pump model number. 3. Pump part number. 4. Part description. 5. Item part number. 6. Quantity required. 7. Shipping instructions. 8. Billing Instructions IMPORTANT! When Ordering Parts, ALWAYS Provide The Complete Part Number, Serial Number and Model Number. INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE. 12

13 Pump Models: G6 & G9 FIGURE 4 13

14 PARTS LIST ITEM QTY. DESCRIPTION PART No. 1 6 Washer, Lock, Split, 3/8", SS Gasket, Flange MT Screw, Hex Hd., 3/8-16 x 1.25", SS Flange, 1-1/2" (G6) FP Flange, 2" (G9) FP Gasket, Pump Case T Washer, Lock, Split, 5/16", SS Screw, Hex Hd., 5/16-18 x 1.00", SS Nut, Hex, Jam, 5/8-11, Zinc Plated Handle T Cup, Grease M Elbow, Street, 1/4", Galv Adapter, Side, Pump FP-4446-A 13 2 Screw, Hex Hd., 5/16-18 X 1.75", SS Washer, Lock, Split, 5/16", SS Nut, Hex, 5/16-18, SS Clamp, Impeller PSS Washer, Lock, Split, 5/16", Zinc Plated Screw, Hex Hd., 5/16-18 X.75", Zinc Plated Pin, Gauge, Impeller T Seal, Lip M Hub, Impeller, SS TS Seal, Mechanical, 1.00" M-4292-F 21 1 Impeller (G6, G9) FP-4126-D 22 1 O-Ring M Plug, Pipe, 1/2" NPT, Nylon Case, Pump FP Volute (G6, G9) FP-4097-A 26 1 Check Valve Assembly A-6064 N/S 1 Guard, Left, (Not Shown) N/S 1 Guard, Right, (Not Shown) N/S 1 Plug, Pipe, 1" NPT, C.I. (Not Shown) N/S 1 Engine B&S # N/S 1 Skid T N/S 4 HxHd Screw, 5/16-18 x 1-1/2" Zp N/S 2 HxHd Screw, 5/16-18 x 1" Zp N/S 6 Hex Nut, 5/16-18 Zp N/S 4 Flat Washer 1/2" Zp N/S 1 Lock Washer 5/8 Zp

15 Pump Models: G19 FIGURE 5 15

16 PARTS LIST ITEM QTY. DESCRIPTION PART No. 1 6 Washer, Lock, Split, 1/2", SS Screw, Hex Hd., 1/2-13 x 1.75", SS Flange, 3" FP Gasket, Flange MT Gasket, Pump Case T Washer, Lock, Split, 3/8", SS Screw, Hex Hd., 3/8-16 x 1.00", SS Bolt, Eye, 5/8-11, Steel M Nut, Hex, 5/8-11, Zinc Plated Cup, Grease M Elbow, 1/4" NPT, 90 Deg., Galv Nipple, Pipe, 1/4" NPT x 2.00", Steel Screw, Hex Hd., 5/16-18 x 1.75", SS Washer, Lock, Split, 5/16", SS Nut, Hex, 5/16-18, SS Clamp, Impeller PSS Pin, Gauge, Impeller T Screw, Hex Hd., 3/8-16 x 1.00", Zinc Plated Washer, Lock, Split, 3/8", Zinc Plated Adapter, Side, Pump FP-4113-A 18 1 Seal, Lip M Hub, Impeller, SS TS Seal, Mechanical, 1.25" M-3957-F 21 1 Impeller (G19) FP-4128-A 22 1 O-Ring M Plug, Pipe, 1/2" NPT, Nylon Case, Pump FP Volute (G19) FP Check Valve Assembly A-6089 N/S 1 Guard, Left, (Not Shown) N/S 1 Guard, Right, (Not Shown) N/S 1 Plug, Pipe, 1" NPT, C.I. (Not Shown) N/S 1 Engine Wisconsin BKND N/S 1 Base T N/S 2 Spacer Bar T N/S 4 Hex Screw, 3/8-16 x 2.75 Zp N/S 4 Stud, 3/8-16 x 1.50 Zp M-2635 N/S 10 Hex Nut, 3/8-16 Zp N/S 2 Flat Washer, 3/ N/S 2 Flat Washer, 1/

17 IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A "RETURNED GOODS AUTHORIZATION". CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply. 17

18 Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions. Pump Products: One (1) year from date of installation or (24) twenty-four months from date of shipment, whichever occurs first. Cleaning Products: Twelve (12) months from date of installation or eighteen (18) months from date of shipment, whichever occurs first. As used herein, "the ultimate consumer" is defined as the purchaser who first uses the product after its initial installation or, in the case of product designed for non permanent installation, the first owner who used the product. It is the purchaser s or any sub-vendee s obligation to make known to the ultimate consumer the terms and conditions of this warranty. This warranty gives you specific legal rights, and there may also be other rights which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law (1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever shall be made against us, until the ultimate consumer, his successor, or assigns, notifies us in writing of the defect, and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly stated otherwise, guarantees in the nature of performance specifications furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for field performance. Any additional guarantees, in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative. Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user, and laboratory tests corrected for field performance, the latter shall control. Components or accessories supplied by us but manufactured by others are warranted only to the extent of and by the terms and conditions of the original manufacturer s warranty. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN. This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning (d) sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any modification of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without our prior written approval. This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice and\or our specific recommendations. The purchaser is responsible for communication of all necessary information regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOST PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. PUMPS & SYSTEMS A Crane Co. Company 420 Third Street/P.O. Box West Drive, Brampton Piqua, Ohio Ontario, Canada L6T 2J6 Phone: (937) Phone: (905) Fax: (937) Fax: (905)

19 START-UP REPORT ENGINE DRIVEN This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. Please answer the following questions completely and as accurately as possible. Mail this form to: In U.S.A. Send To: In Canada Send To: CRANE PUMPS & SYSTEMS, INC. CRANE PUMPS & SYSTEMS, INC. ATTN: WARRANTY SERVICE GROUP ATTN: SERVICE MANAGER 420 THIRD ST. / P.O. BOX WEST DRIVE, BRAMPTON PIQUA, OHIO U.S.A. ONTARIO, CANADA L6T 2J6 REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY. Pump Owner s Name: Address: Person in Charge of Pump: Phone: Purchased from (Crane Pumps & Systems Representative/Distributor) Pumps Model & Brand: Part Number: Trailer type: Skid Mounted Contractor Trailer Highway Trailer Other Condition of Equipment: Good Fair Poor Condition of Trailer: Good Fair Poor Condition of Pump: Good Fair Poor Condition of Engine: Good Fair Poor Startup Checklist BEFORE Starting Engine: Check/Add Engine Oil Check/Add Fuel Add liquid to pump case Check automatic diaphragm type oiler reservoir oil level (Double Seals Only). Check grease cup grease level (Single Seals Only). Liquid Being Pumped: Equipment difficulties during startup. Manuals: Has operator received pump instructions and parts manual? Has operator been briefed on warranty? Address of local Crane Pumps & Systems Representative/Distributor. (over)

20 I have received the previous information (Name of Operator) Name of Company Date: I Certify this report to be accurate (Name of Start-Up person) Employed by Date: Date and Time of Start-Up Present at Start-Up: ( ) Engineer ( ) Operator ( ) Contractor ( ) Other To be filled out by factory: Start - Up form checked by: Date warranty registration mailed:

21 IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. FOLD HERE ** IMPORTANT! ** WARRANTY REGISTRATION CUSTOMER S NAME DATE INSTALLED ADDRESS CITY STATE ZIP PHONE # FAX # DEALER S NAME CITY STATE ZIP MODEL NO. PART NO. SERIAL NO. BRAND:

22 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET P.O. BOX 603 PIQUA, OHIO U.S.A.