BARNES. INSTALLATION and OPERATION MANUAL Self-Priming Centrifugal Pumps

Transcription

1 BARNES INSTALLATION and OPERATION MANUAL Self-Priming Centrifugal Pumps Models: 4TCC-410 6TCC-410 IMPORTANT: Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems, Inc. reserves the right to change product without prior written notification. A Crane Co. Company PUMPS & SYSTEMS 420 Third Street/P.O. Box West Drive, Brampton Piqua, Ohio Ontario, Canada L6T 2J6 Phone: (937) Phone: (905) Fax: (937) Fax: (905) Form No Rev. B

2 TABLE OF CONTENTS WARNINGS AND SAFETY PRECAUTIONS... 3 A. PUMP SPECIFICATIONS- 4TCC A. PUMP SPECIFICATIONS - 6TCC B GENERAL INFORMATION... 6 C. INSTALLATION... 6 D. OPERATION E. CHECKS & MAINTENANCE F. REPLACEMENT PARTS... 9 TROUBLE SHOOTING " PUMP EXPLODED VIEW (Fig. 4) " PUMP PARTS LIST " PUMP EXPLODED VIEW (Fig. 5) " PUMP PARTS LIST RETURNED GOODS POLICY WARRANTY START-UP REPORT WARRANTY REGISTRATION WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Other brand and product names are trademarks or registered trademarks of their respective holders. Barnes is a registered trademark of Barnes Pumps, Inc. Barnes Pumps, Inc. 1998, 2002 Alteration Rights Reserved. Printed in U.S.A. 2

3 SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols: IMPORTANT! Warns about hazards that can result in personal injury or Indicates factors concerned with assembly, installation, operation, or maintenance which could result in damage to the machine or equipment if ignored. CAUTION! Warns about hazards that can or will cause minor personal injury or property damage if ignored. Used with symbols below. WARNING! Warns about hazards that can or will cause serious personal injury, death, or major property damage if ignored. Used with symbols below. Always Wear Eye Protection When Working On Pumps. Make sure lifting devices are securely fastened each time before lifting. Do not operate pump without guards and safety devices in place. Always replace safety devices that have been removed during service or repair. Do not exceed manufacturers recommendation for maximum performance, as this could cause the motor/engine to overheat. Secure the pump in its operating position so it can not tip over, fall or slide. When towing pump behind a vehicle; make sure hitch is properly attached, always attach safety chains. Hazardous fluids can cause fire or explosions, burns or death could result. Toxic Fumes - Breathing can cause nausea, fainting or death. Biohazard can cause serious personal injury. Extremely hot - Severe burns can occur on contact. Hazardous pressure Eruptions or explosions could cause personal injury or property damage Hazardous voltage can shock, burn or cause death. Never operate in an enclosed building or area where exhaust gases can accumulate. Never operate near a building where exhaust gases can seep inside. Do not breathe exhaust fumes when working in the area of the engine. (Exhaust gases are odorless and deadly poison.) Never operate in a pit or sump without making provisions for adequate ventilation. Rotating machinery Amputation or severe laceration can result. Eye protection required Allow exhaust system to cool before touching. Only qualified personnel should install, operate and repair pump. WARNING! Operation against a closed discharge valve will cause premature bearing and seal failure on any pump, and on end suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures. It is recommended that a high case temperature switch or pressure relief valve be installed on the pump body. CAUTION! Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing. WARNING! Do not pump hazardous materials (flammable, caustic, etc.) unless the pump is specifically designed and designated to handle them. CAUTION! Do not block or restrict discharge hose, as discharge hose may whip under pressure. WARNING! Do not wear loose clothing that may become entangled in moving parts. Always wear appropriate safety gear, such as safety glasses, when working on the pump or piping. WARNING! Keep clear of suction and discharge openings. DO NOT insert fingers in pump with power on. Never add fuel to the tank while the engine is running. Stop engine and allow to cool. Do not smoke while refueling the engine. Do not refuel near open flame. Carefully read instruction manuals supplied by engine manufacturer before attempting to assemble, operate or service the engine or any part. The "WARNING" statements indicate potentially hazardous conditions for operator or equipment. Products returned must be cleaned, sanitized, or decontaminated as necessary prior to shipment, to insure that employees will not be exposed to health hazards in handling said material. All applicable laws and regulations shall apply. Bronze/brass and bronze/brass fitted pumps may contain lead levels higher than considered safe for potable water systems. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For non-leaded copper alloy materials of construction, please contact factory. Barnes Pumps, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment. 3

4 SECTION A - PUMP SPECIFICATIONS - 4TCC-410 SUCTION/DISCHARGE: 4" (102mm) x 4" (102mm) NPT LIQUID TEMPERATURE: 160 F (71 C) Continuous. SOLIDS: 3" Dia. Spherical. WEAR PLATES: Front & Rear Removable, Cast Iron, rubber lined. CASING: Cast Iron, ASTM A-48, Class 30. CHECK VALVE: Two Ply Nitrile Rubber with canvas Reinforced and Weighted. CLEAN OUTS: Removable, Cast Iron. IMPELLER:Design: Two Vane with rear equalizing vanes, non-clogging, semi-open Material: Ductile Iron. SEAL: Design: Mechanical, Grease Lubricated Material: Rotating Face - Tungsten Carbide Stationary - Tungsten Carbide Elastomer - Nitrile Rubber Hardware Stainless Steel STRAINER: Suction, For 3" solids. HARDWARE: Zinc Plated PAINT: Air Dry Enamel. BELL HOUSING: SAE #4 inches (mm) IMPORTANT! 1.)DO NOT USE FOR PUMPING FLUIDS WITH A FLASH POINT OF LESS THAN 100 F. 2.)MAKE CERTAIN THAT PUMP AND/OR MOTOR ASSEMBLY AND CONTROLS HAVE THE APPROPRIATE RATINGS FOR THE GIVEN APPLICATION AREA CLASSIFICATION. (ie DIVISION I, AGENCY LISTING ETC.) 4

5 SECTION A - PUMP SPECIFICATIONS - 6TCC-410 SUCTION/DISCHARGE: 6" (152mm) x 6" (152mm) MNPT LIQUID TEMPERATURE: 160 F (71 C) Continuous. SOLIDS: 3" Dia. Spherical. WEAR PLATES: Front & Rear Removable, Cast Iron, rubber lined. CASING: Cast Iron, ASTM A-48, Class 30. CHECK VALVE: Two Ply Nitrile Rubber with canvas Reinforced and Weighted. CLEAN OUTS: Removable, Aluminum. IMPELLER:Design: Two Vane with rear equalizing vanes, non-clogging, semi-open Material: Ductile Iron. SHAFT SLEEVE: 304 Stainless SEAL: Design: Mechanical, Grease Lubricated Material: Rotating Face - Tungsten Carbide Stationary - Tungsten Carbide Elastomer - Nitrile Rubber Hardware Stainless Steel STRAINER: Suction, For 3" solids. HARDWARE: Zinc Plated PAINT: Air Dry Enamel. BELL HOUSING: SAE #4 inches (mm) IMPORTANT! 1.)DO NOT USE FOR PUMPING FLUIDS WITH A FLASH POINT OF LESS THAN 100 F. 2.)MAKE CERTAIN THAT PUMP AND/OR MOTOR ASSEMBLY AND CONTROLS HAVE THE APPROPRIATE RATINGS FOR THE GIVEN APPLICATION AREA CLASSIFICATION. (ie DIVISION I, AGENCY LISTING ETC.) 5

6 SECTION B: GENERAL INFORMATION B-1) To the Purchaser: Congratulations! You are the owner of one of the finest pumps on the market today. Barnes Pumps are products engineered and manufactured of high quality components. Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest dewatering projects. This Barnes Pumps, Inc. manual will provide helpful information concerning installation, maintenance, and proper service guidelines. B-2) Receiving: Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the pump. If the manual is removed from the crating, do not lose or misplace. B-3) Storage Short Term- Barnes Pumps are manufactured for efficient performance following short inoperative periods in storage. For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months. Long Term- Any length of time exceeding six (6) months, but not more than twenty four (24) months. The units should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the elements (rain, snow, wind blown dust, etc..), and whose temperature can be maintained between +40 deg. F and +120 deg. F. If the unit is to be out of service for a long period of time, carry out the following operations, if necessary: Pump grease into the mechanical seal. Empty the water in the pump casing and volute. Disconnect from hoses and pipes. BEWARE OF FREEZING: During cold weather never leave water in the pump casing when the pump is stopped. Freezing can cause serious damage. If extended high humidity is expected to be a problem, all exposed parts should be inspected before storage and all surfaces that have the paint scratched, damaged, or worn should be recoated with a water base, air dry enamel paint. All surfaces should then be sprayed with a rust-inhibiting oil. B-4) Service Centers: For the location of the nearest Barnes Pumps Service Center, check your catalog, your Barnes Pumps, Inc. representative or Barnes Pumps, Inc. Service Department in Piqua, Ohio, telephone (937) or Crane Pumps & Systems Canada, Inc., Bramton, Ontario, (905) SECTION C: INSTALLATION: C-1) Location: Set the pump as near as possible to the level of the liquid to be pumped and reduce the length of the suction line to a minimum. This will reduce the priming time and ensure maximum capacity. If necessary, a place should be prepared inside the excavation but consider the possibility of the banks collapsing. It is advisable to use suction and discharge hoses of the same diameter as the pump ports. Avoid bends and constrictions in the connecting hoses and discharge line. Ensure that all joints are completely airtight (check pipe threads, flange gaskets and quick couplings). Coat with pipe compound or wrap with Teflon tape. It is advisable to use a strainer in the suction line to prevent large solids from entering the pump. WARNING! THIS PUMP SHOULD NOT BE OPERATED WITHOUT A STRAINER ON THE END OF THE SUCTION LINE TO PREVENT STICKS, STONES, RAGS AND OTHER FOREIGN MATTER FROM BEING DRAWN INTO THE IMPELLER. THE STRAINER SHOULD BE CLEANED REGULARLY TO INSURE FULL FLOW. Due to the continual variation of torque, the pump will tend to move during operation and this could be dangerous if the pump is not set firmly in place. If equipped with a trailer, lower the jack stands and secure the wheels with blocks of wood. SECTION D: OPERATION: D-1) Pre-start up checks: 1. Fill the pump casing completely with the liquid to be pumped. 2. Grease the water pump mechanical seal through the grease nipple between the pump casing and the engine. 3. Check engine oil level and top off if necessary. 4. Check all belts and hoses. 5. Check all connections. 6. Check all guards and shields. WARNING! DO NOT RUN PUMP DRY AS PERMANENT DAMAGE TO THE MECHANICAL SEAL WILL RESULT. CHECK ENGINE OIL AND FUEL LEVELS BEFORE STARTING. DO NOT ADD FUEL TO A HOT ENGINE! 6

7 D-2) Starting: Make sure pump casing is completely full with the liquid to be pumped. Fill through the cover situated on the top of the casing. The pump casing stays full even if the pump is stopped. It is not necessary to refill the pump with liquid every time it is started. Engine driven pumps should be brought up gradually to running speed. Never change the engine speed limit stop. At speeds higher than that for which the engine is set the pump would absorb more power than the engine can give which could damage the engine, the pump or both. After having carried out all the pre-start up checks, start the engine. Check all gauges and check for leaks after starting. Refer to engine manual for starting procedures. SECTION E: CHECKS AND MAINTENANCE: E-1) General check: After start up, and thereafter at regular intervals, check the quantity of water discharged by the pump, the water tightness of the discharge line (even small water leaks can cause cave-ins), the stability of the pump, the vacuum produced by the pump and everything else that could influence the operation of the pump or be a source of danger to the surroundings. E-2) General maintenance: 1. At least once during the first week of operation of a new pump, check the tightness of all nuts and bolts, especially those which ensure water tightness. 2. At least once a month check the state of wear on the impeller, front and rear wearplates. It is better to check components when the pump is not being used rather than encounter problems during operation. 3. Weekly check the suction check valve for obstructions. 4. For information pertaining to the engine consult the Engine Manual or contact the nearest authorized service representative or the manufacturer. E-3) Replacing Mechanical seal: The seal mounted on the trash pumps is a mechanical, grease lubrication type with a back up lip seal. The carbide faces have a low resistance to dry running and if the pump takes a long time to prime this could damage the seal. The pump therefore has a grease nipple for periodic lubrication. Lubricate the mechanical seal daily by pumping grease through the grease nipple placed between the pump casing and the engine. Check the engine oil level every day and top off if necessary. If an emergency standby unit is to be used, mount it in parallel with the main pump and isolate it with a gate valve ready for use. Keep the emergency pump completely empty to prevent damage due to freezing. CAUTION! OPERATING PUMP BUILDS UP HEAT AND PRESSURE; ALLOW TIME FOR PUMP TO COOL TO ROOM TEMPERATURE BEFORE HANDLING OR SERVICING. CAUTION! ALWAYS WEAR EYE PROTECTION WHEN WORKING ON PUMPS. Fig. 1 PART NAMES 1 Water thrower 2 Lip seal 3 Shaft sleeve 4 Stationary seat 5 Rotating seat 6 Seal support ring 7 Shim Disconnect all the hoses which would prevent the removal of the pump casing from the engine. To disassemble the pump, refer to Figure 4 or 5. Unscrew the nuts (52-4") (28-6") and remove the pump casing (01-4") (15-6"). Remove the impeller (03-4") (20-6") and the head (19-4") (50-6"). 7

8 IMPORTANT! ALL PARTS MUST BE CLEAN BEFORE REASSEMBLY. Clean the shaft and the seats of the stationary seal and lip seal thoroughly with solvent to remove all traces of grease and then smear with oil. Lubricate all the seal components, including the lip seal, and assemble them carefully, following Figure 1. IMPORTANT! HANDLE SEAL PARTS WITH EXTREME CARE. DO NOT SCRATCH OR MAR LAPPED SURFACES. Fig. 2 - Measure dimension A Install shaft assembly and bell housing adaptor to engine. Press lip seal (49-6") into head (19-4") (50-6") with lip towards the drive end (see Figure 1). (On oil lubricated applications, this position will be reversed). If grease fitting has been removed reinstall items (70-4"). Next install wearplate (02.1-4") (23-6") and gasket (24-6") onto the head (19-4") (50-6"). Lubricate the "O" ring on the mechanical seal stationary seat (see Figure 1) with oil and push it into the head through the wearplate opening. Next mount the head assembly to the bell adaptor on the back of the engine. Lubricate seal rotating assembly (see Figure 1) with oil and push it onto the shaft sleeve (27-6"). Slide this assembly onto the shaft with the polished surface toward the mating seal face. Make sure the shaft threads are clean and lubricated with anti-seize. Thread impeller (03-4") (20-6") onto the shaft hand tight. Now hold the front engine crankshaft nut with a socket and tighten the impeller using a wooden lever between impeller vanes. Do not mount the shims at this moment; they are for adjustments which are described below. Remount the impeller. Check that the distance between the tip of the impeller blades and the front and/or rear wear plate is.010/.020". To do so, proceed as follows: measure dimensions A and B with a gauge at several points (see Figures 2 & 3). The maximum value of B and the minimum value of A should be equal. When the casing gasket (43-4") (17-6"), thickness.020", is mounted, this will ensure the required spacing. If the values of A and B do not coincide, mount further casing and/or wear plate gaskets (.010"/.020") or impeller shims until the correct distance is obtained. Fig. 3 - Measure dimension B E-4) Replacing the impeller: (see Figure 4 or 5) Empty the pump through the lower clean out cover (16-4") (06-6"). Unscrew the nuts (52-4") (28-6") and remove the pump head (19-4") (50-6") from casing. Remove the impeller and replace it with a new one. To reassemble, proceed in reverse order. Check that the distance between the tip of the impeller blades and the front wear plate (02) is.020" 8

9 E-4.1) Replacing the front wear plate: Drain the pump casing through the lower cover (16-4") (06-6"). Unscrew the nuts (52-4") (28-6") and remove the pump casing. Remove and replace the wear plate (02-4") (23-6"). To reassemble, proceed in reverse order. Check that the distance between the tip of the impeller blades and the wear plate is.020". E-4.2) Clean out cover: All versions have a clean out cover to enable cleaning of the pump casing. The cover can easily be opened by means of sturdy brass/nylon wrenches. SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump model number. (F-2) 2. Date Code. (F-3) 3. Part description. 4. Item part number. 5. Quantity required. 6. Shipping instructions. 7. Billing Instructions. 1 2 F-2 MODEL NUMBER: This designation consist of numbers and letters which represents the discharge size, pump design, and series horsepower. This number is used for ordering and obtaining information. F-3 DATE CODE: This number will be a four digit number, which indicates the date the unit was built. EXAMPLE: 0490 = April, Reference this number when referring to the product. 9

10 TROUBLE SHOOTING CHART SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION 1. Casing not filled with water Little or no discharge and unit will not prime Loss of suction after satisfactory operation. Pump overloads driver Pump vibrates and/or makes excessive noise Pumps runs but no fluid. Pumps leaks at shaft 2. Total head too high 3. Suction head higher than pump designed for. 4. Impeller partially or completely plugged 5. Hole or leak in suction line 6. Foot-valve too small. 7. Impeller damaged. 8. Foot-valve or suction line not submerged deep enough in water; pulling air. 9. Insufficient inlet pressure or suction head. 10. Suction piping too small. 11. Casing gasket leaking. 12. Suction or discharge line valves closed. 13. Piping is fouled or damaged. 14. Clogged strainer or foot-valve. 15. Incorrect engine speed. 1. Air leak in suction line. 2. When unit was last turned off, water siphoned out of pump casing. 3. Suction head higher than pump designed for. 4. Insufficient inlet pressure or suction head. 5. Clogged foot-valve, strainer, or pump. 6. Defective wearplate(s). 1. Total head lower than pump rating, unit delivering too much water. 2. Specific gravity and viscosity of liquid being pumped different than the pump rating. 3. Speed to high. 1. Mounting plate or foundation not rigid enough. 2. Foreign material in pump causing unbalance. 3. Impeller bent. 4. Cavitation present. 5. Piping not supported to relieve any strain on pump assembly. 1. Faulty suction piping (air leak). 2. Pump located too far from fluid source. 3. Gate valve closed. 4. Clogged strainer. 5. Fouled foot-valve. 6. Discharge height too great. 7. Fouled impeller. 8. Faulty mechanical seal 1. Worn mechanical seal. 2. Replacement seal not installed properly. 1. Fill pump casing. Using a foot-valve will extend pump life and facilitate immediate priming. 2. Shorten suction head. 3. Lower suction head, install foot-valve and prime. 4. Disassemble pump and clean out impeller. 5. Repair or replace suction line. 6. Match foot-valve to piping or install one size larger foot-valve 7. Disassemble pump and replace impeller. 8. Submerge lower in water. 9. Increase inlet pressure by adding more water to tank or increasing back pressure by turning gate valve on discharge line partially closed position. 10. Increase pipe size to pump inlet size or larger. 11. Replace. 12. Open. 13. Clean or replace. 14. Clean or replace. 15. Increase speed. 1. Repair or replace suction line. 2. Refill (reprime) pump casing before restarting. 3. Lower suction head, install foot-valve and primer. 4. Increase inlet pressure by adding more water to tank or increasing back pressure by turning gate valve on discharge line to partially closed position. 5. Unclog, clear or replace as necessary. 6. Replace. 1. Increase back pressure on pump by turning gate valve on discharge line to partially closed position that will not overload engine. 2. Consult factory. 3. Check and correct, lower speed. 1. Reinforce. 2. Disassemble pump and remove. 3. Replace impeller. 4. Check suction line for proper size and check valve in suction line if completely open, remove any sharp bends before pump and shorten suction line. 5. Make necessary adjustments. 1. Replace 2. Replace 3. Open 4. Clean or replace 5. Clean or replace 6. Lower the height 7. Clean or replace. 8. Replace 1. Replace 2. Follow Maintenance instructions carefully. 10

11 4" PUMP END ONLY Fig.4 11

12 ITEM QTY DESCRIPTION 01 1 Case 02 1 Wear Plate 03 1 Impeller 06 1 Bearing Housing 07 1 Shaft 08 1 Bearing Cover 10 1 Suction Flange 14 1 Check Valve Check Valve Assy 16 2 Cover 17 2 Gasket 19 1 Head 21 1 Dishcharge Flange 22 1 Gasket 23 1 Cover 24 1 Gasket 25 1 Mechanical Seal Assy Impeller Nut 34 1 Water Deflector 43 1 Casing Gasket 45 4 Screw, M 12x40 DIN Nut, M12 DIN Stud, M 12x25 DIN Stud, M 12x30 DIN Stud, M 10x30 DIN Stud, M 12x30 DIN Screw, M 10x35 DIN Nut, M 10 DIN Washer, M 10 DIN 125 A 52 8 Nut, M 12 DIN Nut, M 12 DIN Wrench Wrench Washer, M 10 DIN 125 A Washer, M 12 DIN 125 A 55 4 Screw, M 6x20 DIN Screw, M 10x20 DIN Ball Bearing, Ball Bearing, RS 60 1 Key 61 1 Key 62 1 Lock ring, M Washer, M 30 DIN 125 A 67 1 Grease Nipple, M Plug, 1/4" Plug, 1/4" 70 1 Grease Nipple 71 1 V-Ring 4" PUMP END ONLY PARTS LIST 12

13 6" PUMP END ONLY Fig. 5 13

14 6" PUMP END ONLY PARTS LIST ITEM QTY DESCRIPTION 01 2 Screw TE M12X60 DIN Washer, Flat 12M 03 1 Cover Wrench 04 5 Wrench 12M OTS 05 4 Nut, Hex 8M1.25 DIN 934 H 06 1 Cover, Inspection 07 4 Stud 8 X 20 DIN 938 K 08 1 Wearplate, FRNT 09 1 Gasket, Cover 10 5 Stud 12M1.7530M DIN Wrench 10M Cover, Fill 13 1 Gasket 14 4 Stud 10M1.530M DIN Casing 16 8 Stud 12M1.7530M DIN Gasket, Casing 18 1 Nut, Impeller 30M Washer, Impeller 30M DIN 125A H 20 1 Impeller 21 1 Seal 22 1 Shim, Impeller 23 1 Wearplate, Rear 24 1 Gasket, Rear Wearplate 25 1 Seal, Rotating Head 26 1 Seal, Stationary 27 1 Sleeve 28 8 Nut, Hex 12M1.75 DIN Seal Vring 50ML 31 1 Fitting, Grease 1/4" 90 Degree 32 1 Cover, New Style Inner Bearing Bearing 34 1 Spacer, Inner 50M X 35M X 11M 36 1 Ring, Inner 60M X 50M X 5M 37 1 Housing, Bearing Pedestal 38 4 Nut, Hex 16M2.0 DIN Bearing, Ball 40 1 Cover, External Bearing 41 1 Ring, V 42 6 HHCS 6M1.020M DIN Nipple, Grease 6M 44 1 Lock Nut 45 1 Bearing Housing 46 1 Key, Shaft 12M90M 47 1 Shaft, New Style 7/9/ Key, Impeller 10M36M 49 1 Lipseal 40M X62M X 10M 50 1 Head 51 4 HHCS 10M1.530M DIN Extended Screw 1/4X Screw TE M16X50 DIN

15 6" PUMP END ONLY 54 1 Union 1/ Nipple, Tecal. 1/4 GREASE Stud 20M X 2.5 X Gasket 58 2 Gasket, Flange LB 150X285X3N 59 1 Cover, Cleanout 60 1 Bushing Reducer 1/2 X 1/ Gauge, Vacuum 21/ Plug, Drain 1/2 NPT Washer, Flat 3/4 SAE Nut, Hex 20MX Elbow, Discharge 6 X 90 X 125LB 66 1 Coupling, Quick 6A Elbow, Suction 6 X 45 X 125LB 68 1 Flange, Suction 69 1 Valve, Check Assemby 70 1 Elastic Dowell UNI X10 15

16 NOTES: 16

17 IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A "RETURNED GOODS AUTHORIZATION". CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply. 17

18 BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions. Pump Products: One (1) year from date of installation or (24) twenty-four months from date of shipment, whichever occurs first. Cleaning Products: Twelve (12) months from date of installation or eighteen (18) months from date of shipment, whichever occurs first. As used herein, "the ultimate consumer" is defined as the purchaser who first uses the product after its initial installation or, in the case of product designed for non permanent installation, the first owner who used the product. It is the purchaser s or any sub-vendee s obligation to make known to the ultimate consumer the terms and conditions of this warranty. This warranty gives you specific legal rights, and there may also be other rights which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law (1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever shall be made against us, until the ultimate consumer, his successor, or assigns, notifies us in writing of the defect, and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly stated otherwise, guarantees in the nature of performance specifications furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for field performance. Any additional guarantees, in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative. Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user, and laboratory tests corrected for field performance, the latter shall control. Components or accessories supplied by us but manufactured by others are warranted only to the extent of and by the terms and conditions of the original manufacturer s warranty. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN. This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning (d) sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any modification of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without our prior written approval. This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice and\or our specific recommendations. The purchaser is responsible for communication of all necessary information regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOST PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. PUMPS & SYSTEMS A Crane Co. Company 420 Third Street/P.O. Box West Drive, Brampton Piqua, Ohio Ontario, Canada L6T 2J6 Phone: (937) Phone: (905) Fax: (937) Fax: (905)

19 START-UP REPORT ENGINE DRIVEN This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. Please answer the following questions completely and as accurately as possible. Mail this form to: In U.S.A. Send To: In Canada Send To: CRANE PUMPS & SYSTEMS, INC. CRANE PUMPS & SYSTEMS, INC. ATTN: WARRANTY SERVICE GROUP ATTN: SERVICE MANAGER 420 THIRD ST. / P.O. BOX WEST DRIVE, BRAMPTON PIQUA, OHIO U.S.A. ONTARIO, CANADA L6T 2J6 REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY. Pump Owner s Name: Address: Person in Charge of Pump: Phone: Purchased from (Crane Pumps & Systems Representative/Distributor) Pumps Model & Brand: Part Number: Trailer type: Skid Mounted Contractor Trailer Highway Trailer Other Condition of Equipment: Good Fair Poor Condition of Trailer: Good Fair Poor Condition of Pump: Good Fair Poor Condition of Engine: Good Fair Poor Startup Checklist BEFORE Starting Engine: Check/Add Engine Oil Check/Add Fuel Add liquid to pump case Check automatic diaphragm type oiler reservoir oil level (Double Seals Only). Check grease cup grease level (Single Seals Only). Liquid Being Pumped: Equipment difficulties during startup. Manuals: Has operator received pump instructions and parts manual? Has operator been briefed on warranty? Address of local Crane Pumps & Systems Representative/Distributor. (over)

20 I have received the previous information (Name of Operator) Name of Company Date: I Certify this report to be accurate (Name of Start-Up person) Employed by Date: Date and Time of Start-Up Present at Start-Up: ( ) Engineer ( ) Operator ( ) Contractor ( ) Other To be filled out by factory: Start - Up form checked by: Date warranty registration mailed:

21 IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. FOLD HERE ** IMPORTANT! ** WARRANTY REGISTRATION CUSTOMER S NAME DATE INSTALLED ADDRESS CITY STATE ZIP PHONE # FAX # DEALER S NAME CITY STATE ZIP MODEL NO. PART NO. SERIAL NO. BRAND:

22 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET P.O. BOX 603 PIQUA, OHIO U.S.A.