INSTALLATION and OPERATION MANUAL Diaphragm Pumps

Transcription

1 BARNES INSTALLATION and OPERATION MANUAL Diaphragm Pumps Models: 2ADE11, 2CDE11 2ADE13, 2CDE13 3ADE151, 3CDE151 3ADE153, 3CDE153 DISCONTINUED Parts NOT available IMPORTANT! Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company 420 Third Street 83 West Drive, Bramton Piqua, Ohio Ontario, Canada L6T 2J6 Phone: (937) Phone: (905) Fax: (937) Fax: (905) Form No Rev. F

2 TABLE OF CONTENTS SAFETY FIRST... 3 A. PUMP SPECIFICATIONS B. GENERAL INFORMATION... 6 C. PREPARE PUMP FOR OPERATION... 6 D. MAINTENANCE INSTRUCTIONS... 7 E. TROUBLE SHOOTING... 7 F. REPLACEMENT PARTS... 7 EXPLODED VIEW... 8 PARTS LIST - SERIES 2CDE & 3CDE PARTS LIST - SERIES 2ADE & 3ADE RETURNED GOODS POLICY WARRANTY START-UP REPORT WARRANTY REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders. Barnes is a registered trademark of Crane Pumps & Systems, Inc 1987, 1997, 1998, 2002, 3/06, 9/06 Alteration Rights Reserved 2

3 SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols: IMPORTANT! Warns about hazards that can result in personal injury or Indicates factors concerned with assembly, installation, operation, or maintenance which could result in damage to the machine or equipment if ignored. CAUTION! Warns about hazards that can or will cause minor personal injury or property damage if ignored. Used with symbols below. WARNING! Warns about hazards that can or will cause serious personal injury, death, or major property damage if ignored. Used with symbols below. Hazardous fl uids can cause fi re or explosions, burnes or death could result. Biohazard can cause serious personal injury. Rotating machinery Amputation or severe laceration can result. Extremely hot - Severe burnes can occur on contact. Hazardous fl uids can Hazardous pressure, eruptions or explosions could cause personal injury or property damage. Hazardous voltage can shock, burn or cause death. Always wear eye protection when working on pumps. Make sure lifting handles are securely fastened each time before lifting. DO NOT operate pump without safety devices in place. Always replace safety devices that have been removed during service or repair. Secure the pump in its operating position so it can not tip over, fall or slide. DO NOT exceed manufacturers recommendation for maximum performance, as this could cause the motor to overheat. When towing pump behind a vehicle, make sure hitch is properly attached, always attach safety chains. WARNING! If Engine driven, never operate in an enclosed building or area where exhaust gases can accumulate. Never operate near a building where exhaust gases can seep inside. Never operate in a pit or sump without making provisions for adequate ventilation. WARNING! Do not breathe exhaust fumes when working in the area of the engine. (Exhaust gases are odorless and deadly poison.) Toxic Fumes - Breathing can cause nausea, fainting or death Eye protectiong required WARNING! Allow exhaust system to cool before touching. Only qualifi ed personnel should install, operate and repair pump. WARNING! Operation against a closed discharge valve will cause premature bearing and seal failure on any pump, and on end suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures. It is recommended that a high case temperature switch or pressure relief valve be installed on the pump body. CAUTION! Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing. WARNING! - DO NOT pump hazardous materials (fl ammable, caustic, etc.) unless the pump is specifi cally designed and designated to handle them. CAUTION! - Do not block or restrict discharge hose, as discharge hose may whip under pressure. WARNING! - DO NOT wear loose clothing that may become entangled in the impeller or other moving parts. Always wear appropriate safety gear, such as safety glasses, when working on the pump or piping. WARNING! - Keep clear of suction and discharge openings. DO NOT insert fi ngers in pump with power connected. Never add fuel to the tank while the engine is running. Stop engine and allow to cool. Do not smoke while refueling the engine Do not refuel near open fl ame Carefully read instruction manuals supplied by engine manufacture before attempting to assemble, operate or service the engine or any part. The WARNING statements indicate potentially hazardous conditions for operator or equipment. WARNING! Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply. Bronze/brass and bronze/brass fi tted pumps may contain lead levels higher than considered safe for potable water systems. Lead is known to cause cancer and birth defects or other reproductive harm. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For non-leaded copper alloy materials of construction, please contact factory. IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment. 3

4 SECTION: A - PUMP SPECIFICATIONS: Skid Mounted SUCTION/DISCHARGE: 2ADE-2CDE... 2 x 2" NPT 3ADE-3CDE... 3 x 3 NPT LIQUID TEMPERATURE F (71 C) Continuous SUCT/DISCH CHAMBER ADE... Aluminum, Class 319 CDE... Cast Iron ASTM A-48, Class 30 WATER BOX ADE... Aluminum, Class 319 CDE... Cast Iron ASTM A-48, Class 30 DIAPHRAGM BOTTOM ADE... Aluminum, Class 319 CDE... Cast Iron ASTM A-48, Class 30 DIAPHRAGM... Thermal Plastic Elastomer (TPE) BEARING... Ball FLAP VALVE... Natural Rubber PAINT... Air Dry Enamel TRANSMISSION... Enclosed, Oil Bath, Double Reduction GEAR RATIO... 43:1 OUTPUT STROKES Per Minute MOTOR: Design... TEFC NEMA B Torque curve, C-Face, Squirrel cage induction Insulation... Class B SINGLE PHASE... Dual Voltage 115/230 THREE PHASE... Dual Voltage 230/460 OPTIONAL EQUIPMENT... Across the Line Manual Starter inches (mm) 2 3 IMPORTANT! 1.) DO NOT USE FOR PUMPING FLUIDS WITH A FLASH POINT OF LESS THAN 100 F. 2.) MAKE CERTAIN THAT PUMP AND/OR MOTOR ASSEMBLY AND CONTROLS HAVE THE APPROPRIATE RATINGS FOR THE GIVEN APPLICATION AREA CLASSIFICATION. (ie DIVISION I, AGENCY LISTING ETC.) 4

5 SECTION: A - PUMP SPECIFICATIONS: Wheel Mounted SUCTION/DISCHARGE: 2ADE-2CDE... 2 x 2" NPT 3ADE-3CDE... 3 x 3 NPT LIQUID TEMPERATURE F (71 C) Continuous SUCT/DISCH CHAMBER ADE... Aluminum, Class 319 CDE... Cast Iron ASTM A-48, Class 30 WATER BOX ADE... Aluminum, Class 319 CDE... Cast Iron ASTM A-48, Class 30 DIAPHRAGM BOTTOM ADE... Aluminum, Class 319 CDE... Cast Iron ASTM A-48, Class 30 DIAPHRAGM... Thermal Plastic Elastomer (TPE) BEARING... Ball FLAP VALVE... Natural Rubber PAINT... Air Dry Enamel TRANSMISSION... Enclosed, Oil Bath, Double Reduction GEAR RATIO... 43:1 OUTPUT STROKES Per Minute TIRES... 8 x 1.75 (used on ADE & CDE ADE & CDE13-1 MOTOR: Design... TEFC NEMA B Torque curve, C-Face, Squirrel cage induction Insulation... Class B SINGLE PHASE... Dual Voltage 115/230 THREE PHASE... Dual Voltage 230/460 OPTIONAL EQUIPMENT... Across the Line Manual Starter inches (mm) 2 3 IMPORTANT! 1.) DO NOT USE FOR PUMPING FLUIDS WITH A FLASH POINT OF LESS THAN 100 F. 2.) MAKE CERTAIN THAT PUMP AND/OR MOTOR ASSEMBLY AND CONTROLS HAVE THE APPROPRIATE RATINGS FOR THE GIVEN APPLICATION AREA CLASSIFICATION. (ie DIVISION I, AGENCY LISTING ETC.) 5

6 SECTION B: GENERAL INFORMATION B-1) To the Purchaser: Congratulations! You are the owner of one of the finest pumps on the market today. Barnes Pumps are products engineered and manufactured of high quality components. Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest applications. This Barnes Pumps manual will provide helpful information concerning installation, maintenance, and proper service guidelines. B-2) Receiving: Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the pump. If the manual is removed from the packaging, do not lose or misplace. B-3) Storage: Short Term - Barnes Pumps are manufactured for efficient performance following long inoperative periods in storage. For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months. Long Term - Any length of time exceeding six (6) months, but not more than twenty four (24) months. The units should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the elements (rain, snow, wind blown dust, etc..), and whose temperature can be maintained between +40 deg. F and +120 deg. F. If extended high humidity is expected to be a problem, all exposed parts should be inspected before storage and all surfaces that have the paint scratched, damaged, or worn should be recoated with a water base, air dry enamel paint. All surfaces should then be sprayed with a rust-inhibiting oil. Pump should be stored in its original shipping container. B-4) SERVICE CENTERS: For the location of the nearest Barnes Service Center, your Barnes representative or Crane Pumps & Systems, Inc., Service Department in Piqua, Ohio, telephone (937) or Crane Pumps & Systems Canada Inc., Bramton, Ontario (905) SECTION C: PREPARE PUMP FOR OPERATION : 1. Before making electrical power connections, check for proper grounding of motor and application. All electrical contacts and connections must be properly insulated and enclosed. 2. Prior to connecting to the power line, check nameplate for proper voltage. The motor should be installed in compliance with the National Electrical Code or the Canadian Electrical Code and any other applicable codes. Voltage at motor NOT to exceed + or - 10% of nameplate voltage. 3. For best performance locate pump as close to water as possible. Vertical suction lift should not exceed 25 ft. (7.6M) At high lifts, 15 ft. (4.5M) and up, a foot valve is recommended, and a size smaller suction hose, will give better operation and same capacity. 4. Extra heavy faced nipples in suction and discharge connections protect the threads in these castings. To connect a hose fi tted with a male nipple, use a coupling or union. Seal threads with grease or thread sealer to prevent air leaks. To connect a hose fi tted with a female coupling, gasket must be in place and in good condition. Suction hose must be in good condition with no leaks and lining tight. A loose lining will collapse under suction and keep liquid from being drawn into pump. A coarse strainer at end of suction hose is advisable if there is a possibility of pumping large, hard, unbreakable solids, such as, rocks, wood, tin cans, etc., that could be caught between connecting rod and water box, causing pump damage. 5. To lead water away, connect non-collapsible suction hose to nipple in discharge connection. Discharge hose should not be smaller than suction hose and not kinked. It is helpful to use a short piece of hose at any time, with open end raised a foot or so above discharge connection. This retains water to seal the discharge valve and improves capacity and operation. Discharge head should never exceed 25 ft. (7.6M). 6. On high lifts, or if pump has been idle and valves are dry, remove cap on suction chamber and pour water into pump. This will seal valves and speed up priming. Replace cover securely to keep air from leaking into suction line. 7. Drain pump in freezing weather by tipping unit toward discharge side with hoses disconnected. 8. Check oil level in the pump transmission. If it is not up to the oil level plug in the cover, top off with an SAE EP gear lube. Transmission oil capacity is 20 oz. (550 ml). MODEL NO SIZE NPT INCHES HP VOLT/PH Hz RPM (Nom) NEMA START CODE * FULL LOAD AMPS * LOCKED ROTOR AMPS * 2ADE /230/ K 12.8/ ADE /460/ J 3.8/ CDE /230/ K 12.8/ CDE /460/ J 3.8/ ADE /230/ J 17.2/ ADE /460/ J 4.6/ CDE /230/ J 17.2/ CDE /460/ J 4.6/ (*) Electrical data subject to Motor manufacture. 6

7 SECTION D: MAINTENANCE INSTRUCTIONS 1. Keep interior of pump and valves clean. When pumping liquids containing foreign materials, fl ush out pump with clear water whenever possible. 2. Keep suction hose air tight and check for leaks and loose lining, as these are major trouble sources when priming. 3. Valves and valve weights must be straight, seat well and have no cracks. 4. The capacity of a diaphragm pump will vary greatly depending on the height of the suction lift and length of discharge line. A discharge line which is too small, long or high will cause: A. Excessive bulging of diaphragm on down stroke. B. Valves closing with loud snap. C. Rough operation. D. Motor overloads. E. Reduced capacity. 5. Check all bolts frequently and keep them drawn up tightly. 6. TO CHANGE DIAPHRAGM: A. Rotate connecting rod and crank to down position. B. Remove four bolts at outer edge to take off water box. C. Remove three bolts at connecting rod and take out diaphragm. D. Replace diaphragm with type designed for heavy duty service as originally supplied with pump. Raised ridges on diaphragm must fi t in grooves in connecting rod and bottom clamp plate. Insert three bolts and draw up nuts snug. E. Center diaphragm carefully over water box and clamp with four bolts to pump frame. 7. TO CHANGE VALVE RUBBERS: A. Remove suction and discharge connections and remove valve rubbers. B. Place new valve rubber between weight and binder and insert and tighten 2 screws that hold them together. Tighten fi rmly but not so rubber is distorted, causing poor seating. C. Dowel pin in suction connection and on discharge side of waterbox must enter hole in valve rubber to locate valve in correct relation to valve opening. 8. Diaphragm pumps will handle fl uids containing considerable solids, however if mixture is too heavy to be pumped, liquid must be added until it becomes suffi ciently fl uid for pumping. 9. Neoprene and other rubbers can be furnished for the diaphragm and valve rubbers when pumping fl uids containing considerable oils, greases or chemicals. 10. ENCLOSED GEAR CASE: Change the grear case oil after the fi rst 40 hours of operation. Check every 40 hours of operation and keep oil at level plug. Change at 500 hour intervals and seasonally, often if oil is dirty. See Section C, Item #8. SECTION E: TROUBLE SHOOTING If your pump does not prime or operate properly, check the following: 1. Pump may be too high above or far from water. 2. Leaks in suction hose or hose connection to pump. Check if hose inner lining has loosened. If loose, pump suction will cause lining to collapse and block hose. 3. Valves may not be seating properly due to accumulation of residue or wear. They are held between waterbox and suction and discharge connections and leakage can occur unless clamped tightly. Pour water in suction chamber to help seal valves. Valves and valve weights must be straight, seat well and have no cracks. 4. Check diaphragm for breaks or leaks. 5. Make sure that end of suction line is in position to allow water to enter; it may be buried in muck or blocked in other ways. 6. Pump will not operate properly under a positive suction head condition. 7. Do Not allow any point of the suction hose to be higher than the suction connection on the pump, as a trapped air pocket can form and prevent priming. SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump model number. (F-2) 2. Pump serial number.(f-3) 3. Part description. 4. Item part number. 5. Quantity required. 6. Shipping instructions. 7. Billing Instructions. F-2 MODEL NUMBER: This designation consist of numbers and letters which represents the discharge size, series horsepower, motor phase and voltage, speed and pump design. This number is used for ordering and obtaining information. F-3 SERIAL NUMBER: The Serial Number block will consist of a six digit number, which is specifi c to each pump and may be preceded by a alpha character, which indicates the plant location. This number will also be suffi xed with a four digit number, which indicates the date the unit was built (Date Code). EXAMPLE: A Reference the six digit portion (Serial Number) of this number when referring to the product. 7

8 8

9 SERIES: 2CDE & 3CDE PARTS LIST 2CDE 3CDE ITEM QTY. PART No. PART No. DESCRIPTION 1 2 P3015 P3041 Nipple 2 1 P3354AY-C2 P3309AY-C2 Suct. Conn & Groove Pin Assy Groove Pin, Type D, 1/8 x 3/8 4 1 P3322 P3322 Plug, P3323 P3323 Plug Gasket, A A Hex Screw, 1/2-13 x 1-3/4 7 8 F F Lock Washer, 1/2 8 2 P3358 P3313 Flapvalve Weight 9 2 P3356N P3311N Flapvalve 10 2 P3357 P3312 Binder, Flapvalve 11 4 DF205.P Z (same) Pan Phillips Hd. Screw, #10-32 x 1/ P3351AY-C2 P3308AY-C2 Waterbox & Groove Pin Assy P3355-C2 P3310-C2 Discharge Connection 14 1 P3353-C2 P3306-C2 Diaphragm Bottom 15 1 P2331 P2726 Diaphragm 16 3 P3458 N/A Stud, 3/8 x N/A A Carriage Bolt, 1/2-13 x N/A EC Hex Nut, 1/ EC N/A Hex Nut, 3/ P3350 P4771 Frame 19 4 A A Hex Screw, 1/2-13 x 2-1/ EC EC Hex Nut, 1/ DF205.F N/A Flat Phillips Hd. Screw, #10-32 x 3/ N/A DF205.F Flat Phillips Hd. Screw, #10-32 x 1/ P3360 P3317 Retaining Washer 23 1 P3352 P3305 Connecting Rod 24 1 W33-3/16 W33-3/16 Grease Fitting, 3/16, Alemite #1728B 25 1 P5582 P5581 Connecting Rod Bearing 26 2 W W Woodruff Key, 1/4 x 7/ P5584 P5583 Crank Arm 28 1 BC090.C (same) Set Socket Hd. Screw, 5/16-18 x 5/ A A Hex Screw, 1/2-13 x 1-1/ W35-C12329CRW1 (same) Lip Seal 31 1 EF N/A Hex Jam Nut, 5/ N/A EF565.30FK1216 Hex Thin Ht. Flex-Lock Nut, 3/ P4850 P4850 Gearcase 33 2 A A Hex Screw, 1/2-13 x 2-1/2 (with Wheel Mtg) 33 2 A A Hex Screw, 1/2-13 x 1-3/4 (with Skid Mtg) 36 1 R454A R454A Vented Plug, 3/ P4858 P4858 Gasket 38 1 W16-F307K W16-F307K Ball Bearing 39 1 P4853 P4853 Gear Shaft 40 1 P5058 P5058 Gear, 79T 41 2 W16-F304K W16-F304K Ball Bearing 42 1 P4852 P4852 Pinion, 11T 43 1 P3417 P3417 Gear, 85T Internal 44 1 W16-F302K W16-F302K Ball Bearing 45 2 H H Dowel Pin, 1/4 x 3/ P4851 P4851 Gearcase Cover Sq. Pipe Plug, 1/ W19-TB188 W19-TB188 Needle Bearing 49 9 A A Hex Screw, 1/4-20 x F F Lock Washer, 1/ P4945 P4945 Lifting Hook 52 2 A A Hex Screw, 1/4-20 x 1-1/ F F Flat Washer, 1/ P4855 P4855 Pinion, 14T (5/8 Bore) 9

10 SERIES: 2CDE & 3CDE 55 1 W LLU W LLU Ball Bearing (sealed) 56 1 W W Retaining Ring, External 57 1 P4859 P4859 O-Ring 58 1 P4857 P4857 Adaptor, Electric Motor 59 4 BC BC Socket Hd. Screw, 5/16-18 x F Z F Z Int. Tooth Lock Washer, 5/ P5601 P5601 Sq. Key, 3/16 x A A Hex Screw, 3/8-16 x 1-1/ F F Lock Washer, 3/ A A Hex Screw, 5/16-18 x 1-1/ F F Flat Washer, 5/ EC EC Hex Nut, 5/ A/R 2676C 2676C Slotted Hole Shim Washer 68 2 F F Lock Washer Motor, 1.0HP/1PH 2CDE Motor, 1.0HP/3PH 2CDE Motor, 1.5HP/1PH 3CDE Motor, 1.5HP/3PH 3CDE P3691 P3691 Guard 72 2 DC290.X19.050FZ (same) Self Tap. Screw, #10-24 x 1/2 WHEEL MOUNTING: 73 1 P3320A P3320A Towing Pole 74 1 P3327 P3327 Bumper 75 2 W27-4A W27-4A Wheels 8 x P3318A P3318A Axle 77 2 P3039 N/A Axle Clamp 78 1 Set N/A P3319R&L Axle Bracket 79 2 H Z H Z Cotter Pin, 3/16 x 1-1/ A A Hex Screw, 3/8-16 x 1-1/ EC EC Hex Nut, 3/ F F Lock Washer, 3/ F Y F Y Flat Washer, 3/4 SKID MOUNTING: 84 2 P2930 P2930 Towing Pole 85 1 P3324L P3324L Left Skid 86 1 P3324R P3324R Right Skid 87 8 A A Hex Screw, 3/8-16 x 1-1/ EC EC Hex Nut, 3/ F F Lock Washer, 3/ P3363 N/A Skid Extension 91 2 A N/A Hex Screw, 3/8-16 x F N/A Flat Washer, 3/8 10

11 SERIES: 2ADE & 3ADE 2ADE 3ADE ITEM QTY. PART No. PART No. DESCRIPTION 1 2 P3015 P3041 Nipple 2 1 P3354AY-A1 P3309AY-A1 Suct. Conn & Groove Pin Assy Groove Pin, Type D, 1/8 x 3/8 4 1 P3322 P3322 Plug, P3323 P3323 Plug Gasket, A A Hex Screw, 1/2-13 x 1-3/4 7 8 F F Lock Washer, 1/2 8 2 P3358 P3313 Flapvalve Weight 9 2 P3356N P3311N Flapvalve 10 2 P3357 P3312 Binder, Flapvalve 11 4 DF205.P Z (same) Pan Phillips Hd. Screw, #10-32 x 1/ P3351AY-A1 P3308AY-A1 Waterbox & Groove Pin Assy P3355-A1 P3310-A1 Discharge Connection 14 1 P3353-A1 P3306-A1 Diaphragm Bottom 15 1 P2331 P2726 Diaphragm 16 3 P3458 N/A Stud, 3/8 x N/A A Carriage Bolt, 1/2-13 x N/A EC Hex Nut, 1/ EC N/A Hex Nut, 3/ P3350 P4771 Frame 19 4 A A Hex Screw, 1/2-13 x 2-1/ EC EC Hex Nut, 1/ DF205.F N/A Flat Phillips Hd. Screw, #10-32 x 3/ N/A DF205.F Flat Phillips Hd. Screw, #10-32 x 1/ P3360 P3317 Retaining Washer 23 1 P3352 P3305 Connecting Rod 24 1 W33-3/16 W33-3/16 Grease Fitting, 3/16, Alemite #1728B 25 1 P5582 P5581 Connecting Rod Bearing 26 2 W W Woodruff Key, 1/4 x 7/ P5584 P5583 Crank Arm 28 1 BC090.C (same) Set Socket Hd. Screw, 5/16-18 x 5/ A A Hex Screw, 1/2-13 x 1-1/ W35-C12329CRW1 (same) Lip Seal 31 1 EF N/A Hex Jam Nut, 5/ N/A EF565.30FK1216 Hex Thin Ht. Flex-Lock Nut, 3/ P4850 P4850 Gearcase 33 2 A A Hex Screw, 1/2-13 x 2-1/2 (with Wheel Mtg) 33 2 A A Hex Screw, 1/2-13 x 1-3/4 (with Skid Mtg) 36 1 R454A R454A Vented Plug, 3/ P4858 P4858 Gasket 38 1 W16-F307K W16-F307K Ball Bearing 39 1 P4853 P4853 Gear Shaft 40 1 P5058 P5058 Gear, 79T 41 2 W16-F304K W16-F304K Ball Bearing 42 1 P4852 P4852 Pinion, 11T 43 1 P3417 P3417 Gear, 85T Internal 44 1 W16-F302K W16-F302K Ball Bearing 45 2 H H Dowel Pin, 1/4 x 3/ P4851 P4851 Gearcase Cover Sq. Pipe Plug, 1/ W19-TB188 W19-TB188 Needle Bearing 49 9 A A Hex Screw, 1/4-20 x F F Lock Washer, 1/ P4945 P4945 Lifting Hook 52 2 A A Hex Screw, 1/4-20 x 1-1/ F F Flat Washer, 1/ P4855 P4855 Pinion, 14T (5/8 Bore) 55 1 W LLU W LLU Ball Bearing (sealed) 56 1 W W Retaining Ring, External 57 1 P4859 P4859 O-Ring 11

12 SERIES: 2ADE & 3ADE 58 1 P4857 P4857 Adaptor, Electric Motor 59 4 BC BC Socket Hd. Screw, 5/16-18 x F Z F Z Int. Tooth Lock Washer, 5/ P5601 P5601 Sq. Key, 3/16 x A A Hex Screw, 3/8-16 x 1-1/ F F Lock Washer, 3/ A A Hex Screw, 5/16-18 x 1-1/ F F Flat Washer, 5/ EC EC Hex Nut, 5/ A/R 2676C 2676C Slotted Hole Shim Washer 68 2 F F Lock Washer Motor, 1.0HP/1PH 2ADE Motor, 1.0HP/3PH 2ADE Motor, 1.5HP/1PH 3ADE Motor, 1.5HP/3PH 3ADE P3691 P3691 Guard 72 2 DC290.X19.050FZ (same) Self Tap. Screw, #10-24 x 1/2 WHEEL MOUNTING: 73 1 P3320A P3320A Towing Pole 74 1 P3327 P3327 Bumper 75 2 W27-4A W27-4A Wheels 8 x P3318A P3318A Axle 77 2 P3039 N/A Axle Clamp 78 1 Set N/A P3319R&L Axle Bracket 79 2 H Z H Z Cotter Pin, 3/16 x 1-1/ A A Hex Screw, 3/8-16 x 1-1/ EC EC Hex Nut, 3/ F F Lock Washer, 3/ F Y F Y Flat Washer, 3/4 SKID MOUNTING: 84 2 P2930 P2930 Towing Pole 85 1 P3324L P3324L Left Skid 86 1 P3324R P3324R Right Skid 87 8 A A Hex Screw, 3/8-16 x 1-1/ EC EC Hex Nut, 3/ F F Lock Washer, 3/ P3363 N/A Skid Extension 91 2 A N/A Hex Screw, 3/8-16 x F N/A Flat Washer, 3/8 12

13 IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply. 13

14 BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions. Pump Products: One (1) year from date of installation or (24) twenty-four months from date of shipment, whichever occurs fi rst. Cleaning Products: Twelve (12) months from date of installation or eighteen (18) months from date of shipment, whichever occurs fi rst. As used herein, the ultimate consumer is defi ned as the purchaser who fi rst uses the product after its initial installation or, in the case of product designed for non permanent installation, the fi rst owner who used the product. It is the purchaser s or any sub-vendee s obligation to make known to the ultimate consumer the terms and conditions of this warranty. This warranty gives you specifi c legal rights, and there may also be other rights which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law (1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever shall be made against us, until the ultimate consumer, his successor, or assigns, notifi es us in writing of the defect, and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly stated otherwise, guarantees in the nature of performance specifi cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for fi eld performance. Any additional guarantees, in the nature of performance specifi cations must be in writing and such writing must be signed by our authorized representative. Due to inaccuracies in fi eld testing if a confl ict arises between the results of fi eld testing conducted by or for user, and laboratory tests corrected for fi eld performance, the latter shall control. Components or accessories supplied by us but manufactured by others are warranted only to the extent of and by the terms and conditions of the original manufacturer s warranty. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN. This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning (d) sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any modifi cation of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without our prior written approval. This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice and\or our specifi c recommendations. The purchaser is responsible for communication of all necessary information regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOST PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. A Crane Co. Company 420 Third Street 83 West Drive, Bramton Piqua, Ohio Ontario, Canada L6T 2J6 Phone: (937) Phone: (905) Fax: (937) Fax: (905)

15 15 Notes

16 Notes 16

17 START-UP REPORT FOR ELECTRIC MOTOR DRIVEN PUMPS This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To: In Canada Send To: Crane Pumps & Systems, Inc Crane Pumps & Systems, Inc. Attn: Warranty Service Group Attn: Service Manager 420 Third Street 83 West Drive, Brampton Piqua, Ohio Ontario, Canada L6T 2J6 REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY. Pump Owner s Name: Address: Location of Installation Person in Charge Purchased From (Crane Pumps & Systems Representative/Distributor Phone Pump Model Serial No. Part Number Rotation: Direction of impeller rotation (Use C/W for clockwise, CC/W for counter-clockwise) Does shaft turn freely by hand: Yes No Electric Motor Manufacture Serial No. Voltage Phase Hertz HP RPM Full Load Amps Locked Rotor Amps Frame Size ODP TEFC Other Check Line Voltage Frequency: Yes No Check Phase Yes No Does above data agree with nameplate? Yes No Type of Drive: Flex Coupling V-Belt Other List sizes, types & models: Condition of Equipment: Good Fair Poor Condition of Equipment at Start-Up: Dry Wet Muddy Was Equipment Stored: Length of Storage Describe station layout Diffi culties during Start-Up Liquid being pumped Debris in bottom of station? Was debris removed in your presence (Over) 17

18 Barnes Control panel Part No. Number of pumps operated by control panel NOTE: At no time should holes made in top of control panel, unless proper sealing devices are utillzed. Control panel manufactured by others Company Name Model No. Short circuit protection Type Number and size of short circuit device(s) Amp rating Overload type Amp rating Do protective devices comply with pump and motor amp rating? Are all connections tight? Is the interior of the panel dry? Electrical Readings: Single phase: Voltage supply at panel line connection, Pump Off, L1, L2 Voltage supply at panel line connection, Pump On, L1, L2 Amperage: Load connection, Pump On, L1 L2 Three phase: Voltage supply at panel line connection, Pump Off, L1, L2 L2 - L3 L3 - L1 Voltage supply at panel line connection, Pump On, L1, L2 L2 - L3 L3 - L1 Amperage: Load connection, Pump On, L1 L2 L3 Final Check: Is pump seated on discharge properly? Check for leaks? Does check valves operate properly? Flow; Does station appear to operate at proper rate? Pump down time Noise Level: High Medium Low Comments: Manuals: Has operator received pump instructions and parts manuals? Has operator received electrical control panel diagram? Has operator been briefed on Warranty? Address of local Barnes representative/distributor: I have received the above information (Name of Operator): Name of Company: Date: I Certify this report to be accurate (Name of Start-Up Person) Employed By: Date: Date and Time of Start-Up Present at Start-Up: ( ) Engineer: ( ) Operator: ( ) Contractor: ( ) Other: 18

19 IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. FOLD HERE AND TAPE, DO NOT STAPLE **IMPORTANT!** WARRANTY REGISTRATION CUSTOMER S NAME DATE INSTALLED ADDRESS CITY STATE ZIP PHONE # FAX # DEALER S NAME CITY STATE ZIP MODEL NO. PART NO. SERIAL NO. BRAND

20 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO U.S.A.