TECHNICAL DESCRIPTION

Transcription

1 TECHNICAL DESCRIPTION Of PUMP CAPACITY : 700 m3/h x 1

2 I. SYSTEM GENERAL PANASIA s GloEn-Patrol Type approved by administration in compliance with the Guidelines for approval of (G8) of Res. MEPC.125(53) and by IMO MEPC in accordance with the Procedure for approval of that make use of Active Substance(G9) of Res. MEPC.126(53). GloEn-Patrol BWMS is a combined treatment system taking advantage of Filter and UV units most environmentally friendly and optimally designed for every kind of vessels. Adopting a 100% physical treatment technology, GloEn-Patrol effectively disinfects harmful aquatic organism and pathogen in water without generating any toxic substance during ballasting and de-ballasting. In addition, the Filter unit not only eliminates organisms larger than 50 micrometer but makes sediment in ballast tank minimized. The main purpose of filtration is to maximize the efficacy of disinfection of UV unit by improving transmittance of UV light.

3 II. ADVANTAGE OF Advantage of GloEn-Patrol 1. The most environmental friendly system - Filter and UV technology is well known in water treating industry of the land. It is being used in sewage treatment, and swimming pool. That is why it may not be new but it is familiar and proven technology for long years. With this kind of reasons, GloEn-Patrol adopted Filter and UV technology which will give you many tangible and in tangible benefits. The most importantly, GloEn-Patrol does not use any chemical or chemical reaction to eliminate the living organism so GloEn-Patrol is 110% safe and environment friendly technology. 2. Compact design - Since Panasia s GloEn-Patrol was released, we have had a lot of attention from the shipyards, and ship owners because amazingly smaller size and compact design of the system. GloEn-Patrol only consists of Filter, UV unit, Ballast Panel for UV lamp, and Control Panel. With less number of components and smaller size of the system will give you many options and solve the problem for installation in existing vessels with space restriction. 3. Automatic back flushing and auto wiping - GloEn-Patrol equips with Automatic cleaning system so crew doesn t have to inject or use any chemical to clean the system. It is totally maintenance free system. So it is definitely easy for the crews and economical for the ship owners. 4. No toxic by-products - For electrolysis and Ozone system, they create radical or chemical to kill the living organism and when discharging the ballast water, those radical or chemical have to be seriously monitored and neutralized if the concentrate is higher than setting value. With this reason, secondary contamination may occur during the discharging the ballast water.

4 5. Very simple operation - Crews are not familiar with the BWMS technology because it is not only new but also there are many different and various type of technologies. However, filter and UV technology is already being used in the vessels so crews can easily deal with GloEn-Patrol. In addition, the crews can operate by pushing single button. The attention to the BWMS will be minimized and the crews will be able to work on deck as usual during the cargo operation. 6. Easy and economical maintenance and installation. - Because of less number of components of the system, will give you many benefits on maintenance and installation. Filter and UV technology is familiar with the crews so the crews can easily maintain the system without having a service engineer on board. In addition, GloEn-Patrol will make you save huge cost for maintenance because of less number of replacement parts needed. - For installation, when you purchase the system in the future, one of major concern is the installation cost. You have to consider not only the system price but also other necessary cost like design, labor, materials, and necessary equipment needed in order to install the specific system on your vessels. Because GloEn-Patrol does not create or produce any chemical or gas during the treatment, you are free from those worries. GloEn-Patrol will be able to minimize your installation cost. - For your better satisfaction of the system, Panasia has offered a training course once a year to the service engineers in the world. All scattered service engineers were gathered in Head office in Pusan and given the lecture and practical training with latest technology. Panasia is trying to give the same quality product and service in different side of the world because we believe that it is another way to satisfy the customers. 7. No corrosion problem / Ballast Tank coating problem. - One of newly adopted convention on the last few years was the convention of PSPC (Performance Standard Protective Coating). To make it short, IMO requires paint makers to ensure that the ballast water tank coating has to last at least 15 years. I believe that the paint makers are trying to meet the standard given by the IMO but the important thing is that Active substances from BWMS treating process is not considered at all because there are so many different active substances being used and still new BWMS makers are developing at this moment. With this reason, you don t know how much the active substance will affect your ballast tank coating and it may not meet the standard of the PSPC convention. - However, GloEn-Patrol does not use any active substance to treat the ballast water so you are totally free from the ballast tank corrosion problem.

5 - More importantly, you will save huge amount for re-painting the ballast tank in the future. 8. No need for auxiliary device. - For electrolysis technology, H2 gas will produce while treating process. So class requires the electrolysis technology must monitor the H2 gas. For BWMS using ozone also requires gas detection system for any leakage. However, GloEn-Patrol does not need any other auxiliary device. 9. Less inflow of sediment - In the convention, it clearly mentioned that the convention has to control and manage the ballast water and the sediments. According to the ABS surveyor s comment, there is a challenge for the BWMS maker how to efficiently manage and control the sediments. In addition, in order to control and manage the sediment, probably, there is only way which is using a filter. By having the filter, you will also enjoy the many benefits. a. Filter does not require you enhanced maintenance and cleaning inside the tanks. b. Sediment can be a shelter for the organism. If there is the filter, you can eliminate the shelter. c. Filter can protect the ballast tank coating by reducing the sediments. d. You can load more cargo by reducing the dead ballast years in Shipbuilding industry - Established in 1989, we have been supplying Tank level gauging system, and cargo monitoring system to local and foreign shipyard in all over the world. With 26 years of experience, technology, and partnership, we finally came up with. We strongly believe that the company with having the knowledge, experience and skilled labor for the shipbuilding industry is different than the company which is just established for the Ballast water management system. - With this reason, we guarantee that we will provide the best quality product and service for your vessels.

6 III. SYSTEM FLOW GloEn-Patrol BALLAST WATER MANAGEMENT SYSTEM The system will be operated for treatment through both the Filter unit and UV unit during ballasting and only through the UV system during de-ballasting.

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8 IV. SYSTEM DIAGRAM

9 Model GloEn-P700 X 1 V. GENERAL SPECIFICATIONS General Specification Total Power Consumption (kw) Total Pressure Loss Max. 80 X 1 Abt ~ 0.72 bar Treated Rated Capacity: 700 m3 /h x 1 Capacity - System Minimum Capacity: Over 30% of Treated Rated Capacity - Stripping Mode Min. Capacity Type of UV Installation Vertical Type Over 10% of treated rated capacity Horizontal Type Over 20% of treated rated capacity (If the eductor discharge pressure is 2.5bar.) - Power consumption is automatically adjusted to three levels depending on water quality and flow rate as follows. Power - Level 1: abt. 75% - Level 2: abt. 90% - Level 3: 100% - Power Supply - Standard: 220 VAC, 1 Phase, 50/60 Hz 440VAC, 3 Phase, 50/60 Hz - Option: 100/110 VAC, 1 Phase, 50/60 Hz 380/400/420 VAC, 690 VAC (with TR), 3 Phase, 50/60 Hz

10 VI. MAIN COMPONENTS Components Q TY PF250 PF500 PF750 Filter Unit 1 PU250 PU500 PU1000 UV Unit 1 Control Panel 850x300x850 (W.M) 800x300x1000 (W.M) 800x400x x400x x550x Power Supply Panel 1000x550x x550x x550x <Main Components Q TY>

11 1. FILTER UNIT The water enter the filter unit through the inlet pipe line and go inside of the cylindrical filter element and come outside of it. In progress of time with filtration, the organism over 50 micro-meters is filtered and accumulated on the surface of filter element. When this pressure difference reaches a pre-set value, the back-flushing mechanism is automatically operated. And also back-flushing can be done by manual mode or time interval mode as occasion demands. A cycle of back-flushing takes about 80 seconds. During the back-flushing cycle the filtration is not interrupted and keeps on a normal working. Specification; Model: PF750 Flow rate: 750 m³/h Working pressure for back flushing: 2 bar (Minimum 1.5Bar) Total maximum pressure drop: 0.05 ~ 0.45 kg/cm 2 Working pressure: 7 kg/cm 2 Max. working temperature: 55 Composed of; - Filter Body - 50 micron filter screen (four layers structure) - Suction scanner (for automatic back flushing) - Inlet/outlet connection - Exhaust valve - Elec. Motor - Limit switch - Pressure sensor (Inlet, Outlet) Material: - Filter housing: A Filter screen (50 micron): Hastelloy

12 < Filter Unit > PF250 PF500 PF750 A Ø845 Ø845 Ø1020 B C Weight (abt.) 400kg 750 kg 1100kg <Filter Unit Model Line Up>

13 2. UV UNIT Using UV light to disinfect water is a proven technology. This safe and effective physical disinfectant is suitable for both large and small applications. UV s proven technology uses nothing but ultra violet light to inactivate bacteria, viruses and other organisms that may be present in the water. UV unit is easy to operate and needs no expensive and potentially hazardous chemicals. UV light, which continues to be reliable means of disinfection, involves exposing contaminated water to irradiation from UV light. The treatment really works because UV light penetrates an organism s cell walls and disrupts the cell s genetic material, making reproduction impossible. Specification; Model: PU500 Long life span medium pressure type UV lamps Treated Rate Capacity: 700 m³/h Working pressure: 7 kg/cm 2 Operational water temperature: <45 Protection degree: IP54 Lamp life time: Min. 4,000hr~Max. 6,000hr (Depending on the operating condition) Composed of; - UV chamber (SUS316) with inlet/outlet connection - UV lamps with quartz tube - Temperature sensor in UV chamber - Automatic washing wiper for cleaning of UV lamp - UV sensor - Auto Vent valves

14 <UV Unit General Type> PU250 PU500 PU1000 A B Weight (abt.) 180 kg 230 kg 300 kg < UV Unit Line Up>

15 2. UV BALLAST PANEL : Ballast Panel is equipment that supplies power to the UV unit. Operational Temperature: 0 ~ 55 Material: SS400 (Epoxy coated) Protection degree: IP23 Heat dissipation: 8,688 Kcal Dimension & Weight: (A) 1,400 x (B) 550 x (C) 1,700, Abt. 680kg x 4 Paint Color: Munsell NO. 7.5 BG 7/2 < UV Ballast Panel >

16 4. CONTROL PANEL Monitored on touch screen about all conditions of ballast water treatment system including: - Automatic back-flushing of filter - UV running status - Logging status of system - Valve control - Alarm message - Interface with AMS or Load master (RS422 or RS485 or RS232 (Option)) - Data Printer Operational temperature: 0 ~ 55 Dimension & Weight: (A) 800 x (B) 400 x (C) 1,700, Abt.300kg Material: SS400 (Epoxy coated) Located in safety area (Engine room or Other Space (Safety Area)) Protection degree: IP23 < Control Panel >

17 VII. ALARM & TRIP When the alarms accept/reset button is pressed on the display, the common alarm is reset immediately. Holding down the accept/reset button for 5 seconds will clear all latching faults, providing the faults have been resolved. If a fault still exists, the alarm condition cannot be reset. Table 5.1 FILTER Alarm DISPLAY CAUSE ACTION DP HIGH LOW PRESSURE OPERATING TIME OVER When the difference of pressure (between entry and exit) is higher than 0.6 kg / cm2 for more than 1 minute. When FILTER Inlet Pressure is lower than set value (1.5kg/ cm2 ). When the difference of pressure (between entry and exit) is higher than set value (0.45kg/ cm2 ) for 10 minutes, even after backwash Check motor and flushing system. Check activation status of flushing valve. Check Pump and Valve System. Check value of Pressure Transmitter (4~20mA) Check/Repair motor and Flushing System. FILTER INLET PRESSURE SENSOR FAIL FILTER OUTLET PRESSURE SENSOR FAIL When output of FILTER Inlet Pressure Sensor is out of set range. When output of FILTER Outlet Pressure Sensor is out of set range. Check Sensor s value (4~20mA). Check/Repair Sensor Cable. Check Sensor s value (4~20mA). Check/repair Sensor Cable

18 Table 5.2 UV Unit Alarm DISPLAY CAUSE ACTION CB TRIP FOR WIPER MOTOR LOW UV DOSEAGE CHAMBER INSIDE TEMP. OVER PANEL TEMP.(60) OVER UV CYCLE TIME OVER UV OPERATING TIME OVER When overload occurs in Wiper Motor When the value of UV Dosage is lower than 250 MJ/ cm2. When the temperature of inside of UV Chamber is higher than set value -10 (35 ) When the temperature of inside of Power Supply Panel is higher than 60. When Wiper fails to complete Forwarding or Reversing operation within set time. When UV Dosage is lower than set value (290mJ/ cm2 ) for 20 minutes even after Wiper Cleaning. Check/Repair Motor s status Check/Repair the status of line Check UV Lamp s activation time, and replace it, if required. Clean or replace Wiper. Clean Sleeve with alcohol and re-operate. Check Sensor s value (4~20mA) Check Sensor s value (4~20mA) Check Cable status. Check/Repair stabilizer. Clean a filter of Fan. Check if Fan operates properly. Check Thermostat Sensor. Check/Repair Motor s status. Check/Repair Reed Switch Check/Repair line s disconnection of Motor, Reed Switch Check activation status by disassembling Motor and rotating an axis of wiper with hand. Check/Repair activation status of UV Wiper Motor.

19 Table 5.3 Other Alarm DISPLAY CAUSE ACTION HIGH FLOW-RATE LOW FLOW-RATE FLOW METER FAIL SYSTEM CHECK GPS COMMUNICATION ERROR When capacity is maintained in 120% of rated capacity (Pump Capacity) for more than 1 minute. When capacity is maintained in 30% of rated capacity (Pump Capacity) for more than 1 minute. When output of Flow Meter is out of set range. When Check Mode Switch is On. When there is problem in communication Cable, or when GPS is off. Check/Repair Pump, Flow meter, Valve. Check Flow meter s signal (4~20mA) Check/Repair of disconnection of line Check/Repair Pump, Flow meter, Valve. Check Flow meter s signal (4~20mA) Check/Repair of disconnection of line Check Flow Meter Check/Repair of disconnection of line Return Switch to its original poison after Checking. Check Sensor s value (4~20mA) Check/Repair Sensor Cable. Table 5.4 FILTER Trip DISPLAY CAUSE ACTION DP HIGH HIGH FILTER CIRCUIT BREAKER TRIP FILTER FINAL LIMIT SWITCH FILTER INLET PRESSURE SENSOR FAIL CYCLE TIME OVER When the difference of pressure (between entry and exit) is higher than 0.8kg / cm2 for more than 20 seconds. When overload occurs in flushing motor. When flushing motor Disk activates Final Limit Switch When output of FILTER Inlet Pressure Sensor is out of set range. When motor fails to complete its normal (and reversal) rotation within set time. Check motor and flushing system. Check activation status of flushing valve. Verify/Repair the cause of problem. And return Switch to its original position. Check line s disconnection. Check Final Limit Switch. Check motor and Limit Switch. Check Cable s status. Check Sensor s value (4~20mA) Check/Repair Sensor Cable Check/Repair Motor & Flushing System.

20 Table 5.5 UV Unit Trip DISPLAY CAUSE ACTION CIRCUIT BREAKER TRIP ELCB TRIP LAMP TROUBLE UV DOSEAGE LOWLOW CHAMBER SURFACE TEMP OVER CHAMBER INSIDE TEMP. OVER PANEL TEMP.(70) OVER UV INTENSITY SENSOR FAIL UV TEMP SENSOR FAIL When over-current occurs in circuit. When problem occurs in line related to electric ballast. When problem occurs in UV Lamp, when or line disconnection occurs in Lamp. When UV Dosage s value is lower than 230mJ/ cm2. When temperature of UV Chamber s surface is higher than 50. When temperature of UV Chamber s inside is higher than set value (45 ). When temperature of Power Supply Panel s inside is higher than 70. When output of UV Intensity Sensor is out of set range. When output of UV Temp. Sensor is out of set range. Verify/Repair the cause of problem. And return Switch to its original position. - Check line s disconnection. -Check below and return to its original position. - ELCB connection. - Damage in Sleeve. - Damage in Arc-Tube - Check /Repair UV Lamp - Check Trip status and return CB to its original position. - Check/Repair EUCR s status Check operation time of UV Lamp, and replace, if required. Clean and replace Wiper. Clean Sleeve and intensity meter with alcohol and re-operate. Check Sensor s value (4~20mA) Check/Repair Thermostat. Check/Repair Cable s line connection. Check Sensor s value (4~20mA) Check/Repair Cable s line connection. Check/Repair stabilizer. Clean a filter of Fan. Check activation of Fan. Check Thermostat Sensor. Check/Repair UV Intensity Sensor. Check/Repair Cable s connection. Check/Repair UV Temp. Sensor. Check/Repair Cable s connection.

21 Table 5.6 Other Trip DISPLAY CAUSE ACTION EMERGENCY STOP POWER FAILURE LOW LOW FLOW-RATE HIGH HIGH FLOW-RATE VRC COMMUNICATION ERROR When operator pushes emergency stop switch of Control Panel. When main power is not available. When capacity is maintained in 10% of rated capacity (Pump Capacity) for more than 1 minute. When capacity is maintained in 130% of rated capacity (Pump Capacity) for more than 1 minute. It occurs when there is problem in communication Cable, or when VRC is off. Return Emergency Stop Switch to its original position by rotating it, as direction of the arrow. Check if main power is available. Check/Repair CB. Check/Repair Pump, Flow meter, Valve. Check Flow meter s signal 4~20mA. Check/Repair line s disconnection Check/Repair Pump, Flow meter, Valve. Check Flow meter s signal (4~20mA). Check/Repair line s disconnection. Check/Repair line s disconnection. Check/Repair VRC System.

22 VIII. SPARE PART NO Name Sketch SPEC./ MAT L Weight (kg) Q TY /Ship Model Remark 1 Pressure Transmitter EPDM 0.5 LEVEL3000 Cable 2M 2 Scanner Tip TEFLON 0.03 N/A For B/F Scanner 3 O-Ring EPDM 0.01 P22 For SUC. Scanner Body 4 O-Ring EPDM 0.01 P58 5 O-Ring EPDM 0.01 G30 6 Grand Packing TEFLON 0.03 N/A For Body Seal Bush For SUC. Scanner Branch Boss For Drum Seal Housing (Ø25 x Ø38x6.5t) 7 UV Lamp Quartz 0.2 N/A 8 Lamp Sleeve Quartz 0.1 N/A 9 UV Intensity Transmitter SUS316L 0.4 N/A 10 Wiper EPDM 0.01 N/A 11 O-Ring EPDM 0.01 N/A 12 Quard Ring EPDM 0.01 N/A For Wiper Unit For Quartz Sleeve (Ø32.8xØ42.8 x5t) (Ø12.0xØ22.5 x5t) 13 Reed Switch TEFLON 0.02 N/A

23 IX. SCOPE OF SUPPLY NO DESCRIPTION MAKER SUPPLY YARD SUPPLY Q TY REMARK 1 Filter Unit 2 UV Unit 3 UV Ballast Panel 4 Control Panel 5 Repeat Panel 6 Flow Meter 7 Strainer 8 DP & Power Cable 9 Auto Valve(Main Line) 10 Flow Control Valve All Power, Interface Cable and Its Accessories for System All Piping/Fitting/Flanges and Its Accessories for System 13 All Installation Works 14 Commissioning 15 DOCUMENTTAIONS 6 COPY OF APPROLA DRAWINGS 6 COPY OF WORKING DRAWINGS 1 COPY OF OPERATING MANUAL 1 COPY PF TYPE APPROVAL CERTIFCATE