JSAP - AC - Main MCC - Shutdown.doc JSAP - AC - Main MCC - Start Up - REV1.doc JSAP - AC - MCC Feeder - Shutdown.doc JSAP - AC - MCC Feeder - Start

Transcription

1 JSAP - AC - Main MCC - Shutdown.doc JSAP - AC - Main MCC - Start Up - REV1.doc JSAP - AC - MCC Feeder - Shutdown.doc JSAP - AC - MCC Feeder - Start Up.doc JSAP - AC - Mud Pump(s) - Rig Out.doc JSAP - AC - Mud Pump(s) - Rig Up.doc JSAP - AC - Mud Pump(s) - Shutdown.doc JSAP - AC - Mud Pump(s) - Start Up.doc JSAP - AC - Mud Tank - Lifting Roof.doc JSAP - AC - Mud Tank - Lower Roof.doc JSAP - AC - Mud Tank - Rig Out.doc JSAP - AC - Mud Tank - Rig Up.doc JSAP - AC - Slip and Cut Drill Line.doc JSAP - AC - Substructure-Carrier - Rig Out.doc JSAP - AC - Substructure-Carrier - Rig Up.doc JSAP - AC - TD - Torque Tube - Rig Out.doc JSAP - AC - TD - Torque Tube - Rig Up.doc JSAP - AC - Toolhouse - Rig Out.doc JSAP - AC - Toolhouse - Rig Up.doc JSAP - AC - Top Drive - Shutdown.doc JSAP - AC - Top Drive - Start Up.doc JSAP - AC - Doghouse - Lifting - Rig Up.doc JSAP - AC - Doghouse - Lowering - Rig Out.doc JSAP - AC - Doghouse - Rig Out.doc JSAP - AC - Doghouse - Rig Up.doc JSAP - AC - Doghouse MCC - Shutdown.doc JSAP - AC - Doghouse MCC - Start Up.doc JSAP - AC - Drawworks - Shutdown.doc JSAP - AC - Drawworks - Start Up.doc JSAP - AC - Generator - Shutdown.doc JSAP - AC - Generator - Start Up.doc JSAP - AC - Hydraulic Catwalk - Rig Out.doc JSAP - AC - Hydraulic Catwalk - Rig Up.doc

2 AC Main MCC Shutdown Arc flash, electrocution injuries Damage to equipment and materials if Turn (OFF) all secondary CB in Main MCC still operating Ensure Drill Floor Tie CB is (OFF) Failure to communicate Main CB shutdown Arc flash, electrocution injuries Damage to equipment and materials if Turn (OFF) Main MCC CB (Labeled - FCB still operating 1600AF, 600VAC MCC CB) Failure to communicate Main CB shutdown Turn Generator Motor(s) switch from (LOAD) Arc flash, electrocution injuries to (STOP) Malfunction of generator CB, and Main Switch will turn to left for STOP position MCC CB Refer to JSAP - Generator - Shutdown All crew members must be notified that power is being disconnected on Main MCC CB Report any damaged or abnormal conditions of electrical equipment to rig manager Ensure rubber matting in place Report any damaged or abnormal conditions of electrical equipment to rig manager Ensure rubber matting in place Generator will automatically go to idling speed Report any damaged or abnormal conditions of electrical equipment to rig manager Aug 8, 201 Jul 1, 201

3 AC Main MCC Start Up Severity OVERALL RISK CLASS 16 Inspect power cords & ensure they are properly connected from Generators into Main MCC panel in Generator #2 & building Start selected Generator Refer to AC Generator Motor Start Up Cords Improperly connected to wrong outlets Improper connection causing electrical arcing or other electrical hazards 118dba when Generator is online and running normally Ensure during rig & rig out cords and outlets are properly labeled Be sure when power cords are plugged in, securing pieces are latched and secured Stand the mufflers on all generators prior to starting any motor Only one generator is necessary to power up the Main MCC & other MCC panels Go to selected Generator CB panel in Main MCC Room, and switch the Generator switch to (RUN) Once stable at proper readings switch to (LOAD) Improper readings on LCD Display Malfunction of Display not allowing for proper readings Failure of generator motor Idling speed should read 1200rpm Run speed at the LCD Display should read 600v & 60Hz, 1800rpm 92dba in Main MCC room when motor running and CB loaded Go to FCB Circuit Breaker switch, and ensure CB is charged, (Under the Utility CB, Located near the floor) If not charged, pull the grey handle to the right of the buttons and pull the handlle until the indicator tab goes from discharge (WHITE) to charge (YELLOW) Once CB is charge, push the (BLACK) button to turn on the FCB circuit breaker Main MCC will now be ready for use Notify all workers that Main MCC is powered up and 600v & power is ON Arc Flash, Severe / Fatal injuries from Electrical Shock Equipment Damage Malfunction of CB equipment Improper grounding Use of damaged electrical equipment Arc Flash, Severe / Fatal injuries from Electrical Shock Equipment Damage Malfunction of CB equipment Improper grounding Use of damaged electrical equipment Arc Flash, Severe / Fatal injuries from Electrical Shock Equipment Damage Malfunction of CB equipment Improper grounding Use of damaged electrical equipment Indicator will have discharge in (WHITE) and charge in (YELLOW), type will be in black Ensure rubber matting is in place Before turning on any equipment ensure that all power cords are connected All secondary CB should be off before powering up the Main (FCB Circuit Breaker) Turn ON secondary CB, VFD Cooling Fan CB & Pump CB #1 & #2, and control switch to (AUTO) No other panels should energized until all power cords have been properly connected All buildings in the combination must be in place Aug 8, 201 Jul 1, 201

4 AC MCC Feeder Shutdown RM ALL CREW Ensure all equipment that requires Rig HPU hydraulics are not needed prior to shutdown of MCC Feeder when rigging out Ensure all secondary CB equipment switches are turned OFF Press (RED) OFF button Don t unplug any electrical cords until Top Drive and Drawworks CB are powered OFF Don t unplug any electrical cords until Drill Floor Tie CB is powered OFF Improper position of equipment after rigging out MCC Feeder Damaged electric CB door panels Damaged electrical parts; cords, internal/external components Unauthorized switching of CB Miscommunication 600v electrical system Arc Flash, Electrocution Damage to electrical components during power up 600v electrical system Arc Flash & Electrocution injuries Damage to electrical components Miscommunication MCC Feeder must be on for powering Rig HPU, which controls hydraulics for Raise/Lower doghouse, mud tank roof(s), derrick pins, rig leveling rams, cellar winch and BOP Handler Ensure all cords are properly connected to outlets and in good condition. Repair or service any damaged parts before powering up Be sure secondary CB switches are in OFF position, including the Drillers Drive PLC & VFD Cabinet switches CB may still be charged when shutting down, After CB is turned off, capacitive above 0v may remain for 00 seconds ( min) after power is disconnected If repairs are needed inside the CB, wait +mins before opening panel and starting repairs. Only qualified electrical workers will be allowed to conduct repairs Ensure all crew members are notified when cords can be unplugged from electrical panels and safe to be rigged out Aug 8, 201 Jul 1, 201

5 AC MCC Feeder Start Up DH MH Main MCC & Doghouse MCC must be powered up before MCC Feeder can be powered up Ensure all secondary CB equipment switches are turned OFF Charge MCC Feeder CB, indicator (YELLOW) with charge Press (BLACK) ON button Individual secondary CB will be ready for use Arc flash, electrocution injuries Use proper start up procedures for CB Damaged electric CB door panels Damaged electrical parts; cords, internal/external components Unauthorized switching of CB Miscommunication 600v electrical system Arc Flash, Electrocution Damage to electrical components during power up 600v electrical system Arc Flash, Electrocution Damage to electrical components during power up Poor maintenance of power cords and outlets Ensure all cords are properly connected to outlets and in good condition. Repair or service any damaged parts before powering up Be sure secondary CB switches are in OFF position, including the Drillers Drive PLC & VFD Cabinet switches Use the grey lever on the right side of the CB, if indicator is (WHITE) discharge status. Pull lever until the indicator is (YELLOW) charge status. Once MCC Feeder is powered up, the secondary CB switches may be turned on as needed MCC Feeder must be on for powering Rig HPU, which controls hydraulics for Raise/Lower doghouse, mud tank roof(s), derrick pins, rig leveling rams, cellar winch and BOP Handler Aug 8, 201 Jul 1, 201

6 AC Mud Pump(s) Rig Out DH Refer to AC Mud Pump(s) Shutdown DH DH DH LH DH - LH Properly position MP1&2 valves, as necessary, on suction, pre-charge and discharge lines Turn (OFF) secondary CB for equipment as needed, when authorized Disconnect high pressure, water, steam and air hoses Disconnect and secure overhead discharge for pre-charge pump Disconnect liner wash hoses for MP1&2, and drain liner wash box Disconnect HP line between MP1&2, and remove kicker hose from substructure Unplug-in power cords o MP1&2 Blowers o MP1&2 AC Motor FDR1 o MP1&2 AC Motor FDR2 o MP1&2 Aux o Pre-charge pump o Pason, Air Compressor and wash gun Disconnect all grounds between buildings once Generators are shutdown Improper connection and removal of suction lines, and high pressure hoses Damaged or washout out valves and parts Arc flash, electrocution injuries Pinch points disconnecting hoses and handling kicker hose Sprain/strain injuries when handling heavy hoses and materials Improper handling of suction lines, and high pressure hoses Damaged electrical equipment 6 Replace any damaged valves as necessary Report any damage to HP lines to rig manager or driller Ensure all pressure has been relieved in system All suction lines have been drained of fluids Individual CB include: o MP1&2 Blower o Pre-charge pump o MP1&2 Liner Wash o MP1&2 Lube Pump o Lights o Wash gun and Air Compressor Report any damaged or malfunctioning equipment to rig manager or driller Use teamwork when lifting and moving HP hoses Remove safety cables attached and anchored Report any damage to hoses or lines to rig manager or driller Check all grounding cables and connections on buildings. Tight connections and replace damaged parts as needed Report any damaged electrical equipment to rig manager or driller Jul 1, 201

7 AC Mud Pump(s) Rig Up DH - LH DH LH DH DH After spotting loads Plug-in power cords MP1&2 Blowers MP1&2 AC Motor FDR1 MP1&2 AC Motor FDR2 MP1&2 Aux Pre-charge pump Pason, Air Compressor and wash gun Connect all grounds between buildings Connect high pressure, water, steam and air hoses Connect and secure overhead discharge for pre-charge pump Connect liner wash hoses for MP1&2, and fill liner wash box Connect HP line between MP1&2, and install kicker hoses to substructure Turn (ON) secondary CB for equipment as needed, when authorized Properly position MP1&2 valves, as necessary, on suction, pre-charge and discharge lines Improper grounding of equipment and buildings Damaged electrical equipment Pinch points connecting hoses and handling kicker hose Sprain/strain injuries when handling heavy hoses and materials Improper connection and securement of suction lines, and high pressure hoses Arc flash, electrocution injuries Improper connection and securement of suction lines, and high pressure hoses Damaged or washout out valves and parts Check all grounding cables and connections on buildings. Tight connections and replace damaged parts as needed Report any damaged electrical equipment to rig manager or driller 6 Use teamwork when lifting and moving HP hoses and lines into place Ensure all HP hoses have safety cables attached and 6 anchored Report any damage to hoses or lines to rig manager or driller Individual CB include: MP1&2 Blower Pre-charge pump MP1&2 Liner Wash MP1&2 Lube Pump Lights Wash gun and Air Compressor Report any damaged or malfunctioning equipment to rig manager or driller Replace any damaged valves as necessary Report any damage to HP lines to rig manager or driller Refer to AC Mud Pump(s) Start Up Jul 1, 201

8 AC Mud Pump Shutdown Turn (OFF) all secondary CB switches Go to Mud Pump Main CB & press (RED) OFF button Repeat for other Mud Pump Failure to notify driller of shutdown if still required to operate Arc flash, electrocution injuries Arc flash, electrocution injuries Failure of CB to open as required Secondary CB & Controls include: Blower Fan Lube Pump Liner Wash #1 Mud Pump CB Labeled (FCB1 1600AF, 600VAC MUD PUMP #1 SWITCH) #2 Mud Pump CB Labeled (FCB2 1600AF, 600VAC MUD PUMP #2 SWITCH) Ensure indicator lights illuminate properly Allow 00 seconds before opening panel as per signage from OEM. CB will still be charged with up to 600v Aug 8, 201 Jul 1, 201

9 AC Mud Pump Start Up DH DH Check and make sure power cords are properly connected and latched/secured Check and make sure (STOP) switch near blower has been pulled out (on MP Motor) Confirm Main MCC is powered up Charge selected Mud Pump CB, indicator should read charge (YELLOW) Arc flash, electrocution injuries Improper CB power to equipment, and communication to CB switches Damaged electrical components Arc flash, electrocution injuries Failure of CB and control switch to close DH Press (BLACK) ON button the circuit DH Repeat for other Mud Pump Same as above Other Mud Pump equipment runs off Main Arc flash, electrocution injuries MCC CB, and can be turned on when plugged Improper CB power to equipment, and DH in and Main MCC CB is turned ON communication to CB switches All secondary equipment with auto controls Damaged electrical components must be set to (OFF) position during start up DH After Mud Pump is powered up, switch Blower Fan & Lube Pump to (AUTO), switch Liner wash to (HAND) Arc flash, electrocution injuries Improper CB power to equipment, and communication to CB switches Damaged electrical components Inspect all power cords and look for any damaged or abnormal condition. Report any defects to rig manager and driller immediately Use grey lever to charge the CB if, indicator is (WHITE) discharge status, pull lever until indicator goes (YELLOW) charge status Ensure rubber matting in place Should hear the CB switch close, if nothing happens notify the rig manager and driller Secondary CB & Auto Controls include: Blower Fan Lube Pump Liner Wash Secondary CB & Auto Controls include: Blower Fan Lube Pump Liner Wash DH Aug 8, 201 Jul 1, 201

10 AC Mud Tank Lifting Roof Turn (OFF) Rig HPU CB, and confirm no hydraulic system pressure Connect hydraulics to Rig HPU Tie-in Connect roof hydraulics between both mud tanks Once all hydraulics are connected, go to turn (ON) Rig HPU CB Go to Mud Tanks, select roof controls and function control to begin lifting roof Hydraulic system pressure Hydraulic oil spill/release Injury from exposure to oil & pressures Electrical failure, Arc Flash, Electrocution Severe injuries from falling roof Failure of hydraulic system 2 Extension hoses will be needed to reach from mud tanks to cellar Rig HPU Tie-in Hydraulic connections between mud tanks are located just underneath grating on inside Do not connect hydraulics while system is under pressure Ensure handrail mounted lights are removed, shaker screen covers lowered, degasser line lowered, lower all handrails Failure of hydraulic system Raise roof slowly, ensure no one other than the operator of the controls is under roof while being Once lifted into place, insert securing pins Crush injuries from roof lifted and safety pins for all legs Failure to secure and install pins for Watch for cords and hoses that may get caught on secondary securement equipment while being raised Repeat to lift other roof Same as above Same as above After both roofs are secured, turn (OFF) Rig Hydraulic system pressure Do not disconnect hydraulics while system under pressure HPU CB Hydraulic oil spill/release Ensure hydraulic pump is off before disconnecting Disconnect Hydraulics from Rig HPU Tie-in Injury from exposure to oil & pressures 2 hoses from controls Aug 8, 201 Jul 1, 201

11 AC Mud Tank Lower Roof Frequency 1 OVERALL RISK CLASS Turn (OFF) Rig HPU CB, and confirm no hydraulic system pressure Connect hydraulics to Rig HPU Tie-in Connect roof hydraulics between both mud tanks Once all hydraulics are connected, go to turn (ON) Rig HPU CB Go to Mud Tanks, select roof controls and function control to begin lifting roof Once system is under pressure, remove safety pins & pins in legs Once securing pins and safety pins removed for all legs Function controls to lower roof, until in proper lowered position Hydraulic system pressure Hydraulic oil spill/release Injury from exposure to oil & pressures Electrical failure, Arc Flash, Electrocution Severe injuries from falling roof Failure of hydraulic system Failure of hydraulic system Crush injuries from roof 2 Extension hoses will be needed to reach from mud tanks to cellar Rig HPU Tie-in Hydraulic connections between mud tanks are located just underneath grating on inside Do not connect hydraulics while system is under pressure Ensure handrail mounted lights are removed, shaker screen covers lowered, degasser line lowered, lower all handrails Lower roof slowly, ensure no one other than the operator of the controls is under roof while being lowered Watch for cords and hoses that may get caught on equipment while being lowered Repeat to lower other mud tank roof Same as above Same as above After both roofs are lowered, turn (OFF) Rig Do not disconnect hydraulics while system under HPU CB Hydraulic system pressure pressure Disconnect Hydraulics from Rig HPU Tie-in Hydraulic oil spill/release Ensure hydraulic pump is off before disconnecting Disconnect hydraulics from between mud Injury from exposure to oil & pressures hoses from controls tanks 2 Aug 8, 201 Jul 1, 201

12 JSA AC Mud Tanks Rig Out Impact Gloves DH DH DH DH DH Fold up walkways and remove handrails Disconnect suction lines & trough between tanks and secure tank gates and outside valves Disconnect poorboy degasser Turn (OFF) and Disconnect power to Transfer Pump 1&2,, Shaker 1&2, Mud Mix 1&2, wash gun, camera and pason Disconnect water, steam and bleed-off hoses (when ready) Remove suction between (MT1) and (MP) and secure caps Refer to JSAP AC - Mud Tank Lower Roof Turn (OFF) Mud Tank Panel, and disconnect grounding cables Secure load for transport Pinch points folding up walkways, and remove handrails, lights, poorboy degasser, gates Damaged electrical equipment Arc flash, electrocution injuries Damaged electrical components Damaged hoses and hammer unions Failure to drain hoses to ensure no blockages (usually winter operations) Pinch points while connecting suction lines, chains and ratchet boomers Drilling fluid spill from suction cap removal Refer to JSAP AC - Mud Tank Lower Roof Arc flash, electrocution injuries Damaged electrical equipment Unsecure equipment Use teamwork when folding walkways, installing handrails, lights and poorboy degasser After closing gates ensure the securing bolt is tightened Report any damaged equipment rig manager or driller Inspect electrical equipment, hoses for ice plugs or other frozen fluids Inspect condition of steam and high pressure hoses, and report any defects to rig manager or driller Lubricate the inside of suction airbag when connecting Limit drilling fluid spillage Refer to JSAP AC - Mud Tank Lower Roof Inspect electrical equipment and switches, report any defects to rig manager or driller Secure equipment as necessary, to ensure no movement or dislodged from load Jul 1, 201

13 AC Mud Tanks Rig Up Impact Gloves DH DH DH DH DH DH Spot (MT1), from combo building, and slightly ahead of (MP) suction position Install suction between (MT1) and (MP) and secure Take out caps from suction and trough Connect power to Mud Mix 1 &2, Wash gun, and grounding cables Connect power to Transfer Pump 1&2,, Shaker 1&2, lights and pason Connect water, steam and bleed-off hoses Spot (MT2) fold down walkway and install handrails and ground cables Connect suction lines & trough between tanks and secure tank gates and outside valves Install pason, lights camera, and poorboy degasser Refer to JSAP AC - Mud Tank Lifting Roof Turn (ON) Mud Tank Panel, Mud Mix 1&2 and then all necessary secondary CB as needed Keep Transfer Pump 1&2 power (OFF) until ready for use Moving loads Improper position of suction lines Poor body position Pinch points while connecting suction lines, chains and ratchet boomers Drilling fluid spill from suction cap removal Damaged electrical components Damaged hoses and hammer unions Failure to inspect hoses to ensure no blockages (usually winter operations) Pinch points folding down walkways, and installing handrails, lights, poorboy degasser, gates Failure to properly ground equipment Damaged electrical equipment Refer to JSAP AC - Mud Tank Lifting Roof Arc flash, electrocution injuries Damaged electrical equipment Stay away from in between loads while being moved into position Recommend partial connection of suction line while truck is present to ensure suction lines will properly connect Lubricate the inside of suction airbag when connecting Limit drilling fluid spillage Inspect electrical equipment, hoses for ice plugs or other frozen fluids Inspect condition of steam and high pressure hoses, and report any defects to rig manager or driller Use teamwork when folding walkways, installing handrails, lights and poorboy degasser After closing gates ensure the securing bolt is tightened Report any damaged equipment rig manager or driller Refer to JSAP AC - Mud Tank Lifting Roof Inspect electrical equipment and switches, report any defects to rig manager or driller Jul 1, 201

14 AC Slip and Cut Drill Line Impact Gloves RM LH - Prepare tools for slip & cut of drill line - Inspect drill line anchor, cable, clamp, bolts - DRILLER Select (SLIP AND CUT mode - ON) on drillers control screen - Anchor fastline, and lower blocks until anchor takes the weight - Unspool drill line, using hand over hand technique while handling drill line - Lockout drawworks - Remove drill line from drawworks drum - Measure required length of drill line to be cut and mark the required length, - Remove drill line anchor, Cut drill line with hydra-shear, and re-install anchor onto drill line - Re-install drill line into drawworks drum anchor and secure - Re-spool drill line onto drum, until new drill line is ready to be slipped on - Un-spool drill line off drill line spool at the front of the carrier as needed - Loosen deadman anchor, and position crew as needed to slip line back on - Unlock drawwroks, and slip new drill line onto drum, until marked length reaches the deadman anchor, - Re-tighten deadman anchor bolts Remove drill line slip and cut anchor Unlock drawworks DRILLER Select (SLIP AND CUT mode - OFF) on drillers control screen Inadequate tools and equipment Failure to inspect tools and equipment Use of damaged anchor, cable or clamp equipment Slips, trips, falls on surfaces Muscle strains, wickers from handling drill line. Pinch points between line and drum. Moving equipment while unspooling drill line. Poor communication and line of sight Improper operating speed and securement of drill line and blocks. Damage to drill line anchor and drill line Wickers from handling drill line. Pinch point - cutter and drill line. Flying debris while cutting drill line. Poor body/hand positioning Muscle strains and wickers from handling drill line. Pinch points between line and drum Moving equipment while spooling drill line. Poor communication and line of sight. Improper operating speed Damage to drill line anchors and drill line Slips, trips, fall on surfaces Muscle strains and wickers from handling drill line. Pinch points between line and drum. Moving equipment while spooling drill line. Poor communication and line of sight. Improper operating speed Pin points when handling tools, and drill line anchor Pre-job safety meeting to discuss procedures and crew positions during operations. All hazards must be discussed and inspection of all equipment must be conducted prior to beginning by the driller or rig manager. Identify GREEN crew members and allow for additional time as needed Establish communication methods before starting. Slowly lower the blocks and ensure drill line anchor is properly fastened and will hold the weight Use traction aid when needed, to avoid slip hazards on top of drum, preferred method grip paint on top Use proper lockout procedures Rig Manager must provide appropriate measured length of drill line to be slipped on according to megajoules calculation Inspect hydra-shear or chop saw. Chop saw disc must be in good condition Wear face shield, and Impact/Cut Gloves while cutting with either chop saw or hydra-shear While cutting drill line, ensure both side of the cut are secured to avoid any uncontrolled movement Use traction aid when needed, to avoid slip hazards on top of drum, preferred method grip paint on top Use proper lifting techniques and tie in/off procedures. Keep drawworks in (SLIP and Cut mode - ON) Use proper lockout Procedures Use proper lifting techniques and body positioning when feeding new line through deadman anchor. Keep drawworks in (SLIP and Cut mode - ON) Reset mega joules and crown saver Lift blocks until drill line becomes tight and anchor cable loosens Driller must inspect drill line anchor points, cable and bolts following completion Aug 21, 201

15 AC Substructure/Carrier Rig Out Impact Gloves Refer to AC Derrick Rig Out Secure derrick and after lowering from Pinch points chains and ratchet Use caution when un-securing ratchet and chains working position boomers after moving, get extra help as needed Disconnect water and steam hoses (when Damaged hoses Inspect hoses and look for defects, change out as ready) needed Pressured hydraulic system Disconnect hydraulics (when ready) Ensure hydraulic system pressure has been relieved Watch hand and body positioning when folding down and placing stairs, installing handrails Use teamwork when handling power cables and pulling through holes Use fall protection as necessary when hanging cable from mud tanks Power cords from Carrier o (DW) ground, phase A/B/C, blower, sump Pinch points folding down stairs and Shutdown all CB connected to carrier and heater, lube pump, AUX, lube cooling fan installing handrails mud tank o Remote Access Sprain/strain injuries lifting and pulling Unplug power cords o Ethernet Cable heavy cords and working in tight spaces Pull power cords over from, under carrier and o Profibus, carrier profibus cables Damaged electrical components mud tanks to water tank panel o Motor Encoder Cable Fall hazards Remove handrails and Fold up stairs, wings o Drum Encoder Cable Arc flash, electrocution injuries o (TD) phase A/B/C and grounds, lube pump, blower, PLC power, Encoder o (1x) orange cable in bottom outlet, o Rig HPU, Rig HPU Cooling Fan o Lights Power cords from Mud Tanks o Transfer pump 1&2, Shaker 1&2 Ensure all CB are powered (OFF) before unplugging Refer to - AC Doghouse MCC Shutdown Hook onto carrier, and ready carrier for No one positioned between loads Fatal/serious injuries from being caught 6 removal Only supervision given instructions for positioning between loads Unpin (front of DW & in cellar under catwalk) loads Miscommunication 6 carrier/derrick and slide off substructure Watch for GREEN crew members Jul 1, 201

16 AC Substructure/Carrier Rig Up Impact Gloves Spot substructure over hole center Slide on carrier/derrick - pin (front of DW & in cellar under catwalk) and secure Fold down stairs, wings and install handrails Pull power cords over from, under carrier and mud tanks to water tank panel Plug-in power cords Connect water and steam hoses Connect hydraulics Fatal/serious injuries from being caught between loads Miscommunication Pinch points folding down stairs and installing handrails Sprain/strain injuries lifting and pulling heavy cords and working in tight spaces Damaged electrical components Fall hazards Damaged hoses Pressured hydraulic system No one positioned between loads 6 Only supervision given instructions for positioning loads 6 Watch for GREEN crew members Watch hand and body positioning when folding down and placing stairs, installing handrails Use teamwork when handling power cables and pulling through holes Use fall protection as necessary when hanging cable from mud tanks Power cords from Carrier (DW) ground, phase A/B/C, blower, sump heater, lube pump, AUX, lube cooling fan Remote Access Ethernet Cable Profibus, carrier profibus cables Motor Encoder Cable Drum Encoder Cable (TD) phase A/B/C and grounds, lube pump, blower, PLC power, Encoder (1x) orange cable in bottom outlet, Rig HPU, Rig HPU Cooling Fan Lights Power cords from Mud Tanks Transfer pump 1&2, Shaker 1&2 2 Inspect hoses and look for defects, change out as needed Ensure hydraulic system pressure has been relieved Use caution when un-securing ratchet and chains after moving, get extra help as needed Unsecure derrick and ready for raising to Pinch points chains and ratchet working position boomers Refer to AC Derrick Rig Up Refer to - AC Doghouse MCC Start Up Jul 1, 201

17 AC Mud Pump Shutdown Frequency 1 Probability Impact Gloves Severity Dis-assemble A-frame and extend frame Unsecure top (TT) section to securing plate in crown section Lower (TD/TT) toward the rig floor Attach tugger to (TT) lower section and attach laydown line to anchor post Unsecure and unpin lower section of (TT) and to catwalk Repeat until all sections are on the catwalk and (TD/TT) section are at the rig floor Lift (TD) and cradle to Rig Floor Lower blocks and pin and secure to (TD/TT) cradle Lower blocks until pin can be inserted and secure (TD) to cradle Detach blocks from (TD) in cradle Lift (TD) and cradle from rig floor to ground Scope down Derrick Damage of A-frame components Pinch points Falling tools, bolts from derrick while secure (TD/TT) section in crown section Damaged securement plate Failure to properly torque securing bolts Falling objects Fall from height Severe injury or death from lifting equipment failure Poor communication and planning when lifting (TT) and connecting together Failure to properly secure (TT) sections together Severe injury or death from lifting equipment failure Poor body position when attaching equipment Poor communication and planning when lifting (TD) and (TT) into place Fall hazards Severe injury or death from lifting equipment failure (TD/TT) cradle fall over Poor communication and planning when lifting (TD) and cradle into place on rig floor Inspect the Extend frame and components Watch body position working with moving parts Use proper tools for working in derrick Ensure no one is on the floor during securement of top section of (TT) Use fall protection Ensure (TT) sections are properly inspected and secured before lifting into place Check torque on (TT) Extend, A-frame bolts Use taglines as necessary Crane minimum (60ton) needed to lift (TD) and cradle to the rig floor Watch body position and do not stand in front or underneath of equipment being lifted into place Watch for pin points when handling larger pins and when equipment is moving Wear fall protection equipment as necessary when connecting equipment Use taglines as necessary Minimum 1 generator running Inspect (TD/TT) for any damage or wear Conduct preventative maintenance as needed Everyone clear lifting path of (TD/TT) cradle Jul 1, 201

18 AC TD Torque Tube Rig Up Frequency 1 Probability Impact Gloves Severity OVERALL RISK CLASS 9 Scope Derrick and secure Lift (TD) and cradle to Rig Floor Lower blocks and attach to (TD/TT) Once attached to blocks lift up on blocks until pin can be removed from (TD) cradle Lift into position in the derrick Attach tugger to (TT) second section and attach laydown line to anchor post Lift (TT) section to the rig floor. Pin and secure section to bottom of first section, repeat until all sections are in the derrick and secured Once all sections are hanging in derrick bolt the top (TT) section to securing plate in crown section Lower (TD) toward the rig floor Severe injury or death from lifting equipment failure Poor communication and planning when lifting (TD) and cradle into place on rig floor Severe injury or death from lifting equipment failure Poor body position when attaching equipment Poor communication and planning when lifting (TD) and (TT) into place Fall hazards Severe injury or death from lifting equipment failure Poor communication and planning when lifting (TT) and connecting together Failure to properly secure (TT) sections together Falling tools, bolts from derrick while secure (TD/TT) section in crown section Damaged securement plate Failure to properly torque securing bolts Falling objects Fall from height Crane minimum (60ton) needed to lift (TD) and cradle to the rig floor Minimum 1 generator running Inspect (TD/TT) for any damage or wear Conduct preventative maintenance as needed Watch body position and do not stand in front or underneath of equipment being lifted into place Watch for pin points when handling larger pins and when equipment is moving Wear fall protection equipment as necessary when connecting equipment Use taglines as necessary Ensure (TT) sections are properly inspected and secured before lifting into place Check torque on (TT) Extend, A-frame bolts Use taglines as necessary Use proper tools for working in derrick Ensure no one is on the floor during securement of top section of (TT) Use fall protection Assemble A-frame and extend frame Damage of A-frame components Inspect the Extend frame and components Jul 1, 201

19 AC Toolhouse Rig Out All Crew All Crew All Crew Turn (OFF) all secondary CB in toolhouse Turn (OFF) power to Toolhouse Disconnect - Ground cables, power cords, water, steam Fold down or remove lights Drain all water and steam equipment Secondary CB are (ON), starting equipment Arc flash, electrocution injuries Miscommunication Improperly connected power cords Damaged equipment Arc flash, electrocution injuries Miscommunication Damaged equipment Failure to disconnect cords, hoses Fall hazard Steam (during fall/winter/spring) Ensure all secondary CB are in (OFF) position Inspect electrical components for damage or abnormal condition, report defects to rig manager and driller get authorization to turn (OFF) power by driller or rig manager Notify rig manager and driller when all equipment is disconnected Inspect electrical components for damage or abnormal condition, report defects to rig manager and driller Inspect building, connecting parts and other equipment for damage Report any defects to rig manager and driller Notify rig manager and driller when all water and steam lines are connected and ready to circulate Use fall protection on top of building Use caution when handling steam equipment Properly drain all water and steam equipment Jul 1, 201

20 AC Toolhouse Rig Up All Crew All Crew All Crew Connect - Ground cables, power cords, water, steam Position lights Check with Driller, Rig Manager when power cords connected, and (DH) CB Feeder is (ON) Turn (ON) power to Toolhouse Improper position when spotting toolhouse Damaged equipment Failure to properly ground building Fall hazard Miscommunication Improperly connected power cords Damaged equipment Arc flash, electrocution injuries Secondary CB are (ON), starting equipment Arc flash, electrocution injuries Ensure buildings are properly spotted to ensure all connecting equipment will reach the connecting point Inspect building, connecting parts and other equipment for damage Report any defects to rig manager and driller Notify rig manager and driller when all water and steam lines are connected and ready to circulate Use fall protection on top of building Notify rig manager and driller when power cords are connected to get authorization to turn on power Inspect electrical components for damage or abnormal condition, report defects to rig manager and driller Ensure all secondary CB are in (OFF) position Inspect electrical components for damage or abnormal condition, report defects to rig manager and driller Jul 1, 201

21 AC Top Drive Shut-Down Notify Driller and/or Rig Manager Ensure all secondary CB and panel switches to OFF position on all components Open disconnect switch and press (RED) OFF switch Test Top Drive controls and ensure functions are non-responsive Unplug electrical cords for Top Drive, when ready Failure to notify driller and/or Rig Manager of disconnection of power while operating Top Drive Equipment damage Severe injury Arc flash 600v Electrocution Severe injury Equipment damage Arc flash 600v Electrocution Severe injury Equipment damage Rig Manager and/or Driller must be notified when power is disconnected to Top Drive Only driller and rig manager are authorized to connect/disconnect of CB To ensure no equipment damage ensure all components are ready to be powered off and positioned properly before shutting down. Once ready, turn all panel switches to (OFF) positions At all times be aware of electrical hazards and possible arc flash Test controls and ensure power has been disconnected before unplugging cords or rigging out and Top Drive components Inspect electrical equipment following disconnecting, and report any damage or abnormal wear to the Rig Manager and Driller Inspect Top Drive equipment following powering off and report any abnormal conditions to Rig Manager Refer to Lockout & Maintenance requirements for service or repairs When Rigging out, recommend not unplugging cords until Doghouse MCC is powered off Aug 8, 201 Jul 1, 201

22 AC Top Drive Start Up Inspect all cords and ensure properly plugged into panels, and secured Go to Doghouse MCC Go to Top Drive CB panel Close disconnect switch, top right of panel Ensure all secondary switches are in (OFF) position Charge CB, press (BLACK) ON button Damaged electrical equipment Arc Flash Electrocution Arc Flash Electrocution Check all electrical cords and outlets for possible damage, or wear. Check out CB panel doors for any damage or abnormal condition. Report any abnormal conditions to Rig Manager Closing of the disconnect switch, closes DC power Opening disconnect switch will kill power to the CB and Drawworks Indicator on CB must say charged (YELLOW) If disconnect switched is opened, the main CB must be turned off. When Drawworks is in use and disconnect is opened, the Drawworks CB must be shut-off before the Top Drive disconnect switch can be closed. When both disconnects are closed, both units can be charged and turned back on. Aug 8, 201 Jul 1, 201

23 AC Doghouse Lifting Rig Up Connect Hydraulics to Rig HPU tie-in located in cellar Use Extension Hydraulic hoses will be needed to reach the cellar tie-in Go to Doghouse MCC room, and turn (ON) Rig HPU CB Install handrails and secure on doghouse roof Position lights on roof Go to Doghouse Lifting Controls, ensure system pressure gauge reads minimum (200psi) Function Lifting Controls Once lifted into position, function front and back pins to secure in raised position Secure handrails in place Inspect inside doghouse Function slide out controls, until all the way out Plug in lights and heater Lower wings and install handrails Go to Doghouse MCC & Turn off Rig HPU CB. Disconnect Hydraulics 200psi hydraulic system pressure Damaged hydraulic hoses, couplers, parts Failure to de-pressurize hydraulic system pressure Arc Flash, Electrocution Damaged electrical parts Slippery surface on roof High pressure hydraulics Failure of lifting equipment Failure of securing pins and rams Spill, Release of fluid, Leaks Operator error Damaged or uninstalled handrails or stairs Disturbed or broken equipment inside doghouse from rig move Damage of slide & rails Damaged electrical Pinch points 200psi hydraulic system pressure Damaged hydraulic hoses, couplers, parts Failure to de-pressurize hydraulic system pressure Be sure Rig HPU CB is on (OFF) position There should be no pressure in hydraulic system Do not try and connect hydraulic hoses under pressure Slippery conditions on roof during rain, or winter weather Inspect electrical cords and other parts for damage Watch for trip hazards on roof from electrical cords Ensure proper pressure readings for hydraulic system, don t function system if abnormal and report to rig manager Operate controls at controlled speed Watch for obstructions and anyone in poor position Install handrails once doghouse is secured in place Notify driller or rig manager if any damage found to drillers console or other critical equipment Watch for obstructions moving the sliding out Inspect electrical cords and equipment for damage Keep body and hands in good position while lowering wings, use tuggers or other assistance if needed Do not disconnect hydraulics hoses under pressure Be sure Rig HPU CB is on (OFF) position There should be no pressure in hydraulic system Aug 8, 201 Jul 1, 201

24 AC Doghouse Lowering Rig Out Impact Gloves Go to Doghouse MCC room, and turn (OFF) Rig HPU CB Connect Hydraulics to Rig HPU tie-in located in cellar Unplug lights and heater for slide out Go to Doghouse MCC room, and turn (ON) Rig HPU CB Go to Doghouse Lowering Controls, pressure gauge 200psi Function slide out controls, until slide out is all the way inside doghouse Remove handrails from stairs and fold up wings Close and pin tool board door Secure doghouse inside Raise hydraulic wings Function hydraulic lifting rams until front and back pins can be removed Once pins removed, function lowering controls until doghouse is in lowered position Go to Doghouse MCC & Turn off Rig HPU CB. Disconnect Hydraulics Fold down remain handrails on top of doghouse Arc Flash, Electrocution Hydraulic system, pressures and fluids Spill/release of fluids Arc Flash, Electrocution Hydraulic system, pressures and fluids Electrical and hydraulic system failures Failure of hydraulic controls Operator error Pin points on stairs and fold up wings Fall hazards Unsecured equipment during lowering and during transport Failure of hydraulic controls Operator error Arc Flash, Electrocution Hydraulic system, pressures and fluids Spill/release of fluids Be sure Rig HPU CB is on (OFF) position There should be no pressure in hydraulic system Do not try and connect hydraulic hoses under pressure Extension Hydraulic hoses will be needed to reach the cellar tie-in Ensure all electrical components are in good condition Ensure proper hydraulic pressure, if abnormal notify Rig Manager before continuing 2 Watch for any obstructions Keep everyone clear Watch for pin points while removing handrails and folding up wings Ensure any equipment placed inside doghouse will not contact any driller controls Properly secure equipment as necessary 2 Keep everyone is clear while lowering Watch for obstructions Do not disconnect hydraulics hoses under pressure Be sure Rig HPU CB is on (OFF) position There should be no pressure in hydraulic system Aug 8, 201 Jul 1, 201

25 AC Doghouse Rig Out DH - LH DH - LH DH - LH DH - LH Check with Rig Manager and/or Driller ensure power is electrical cords and BOP hydraulics can be disconnected from Main MCC, Doghouse MCC and hydraulic components Disconnect electrical plugs and hydraulic hoses Pull electrical cords and remove from trays and lower to ground Remove power cords & hydraulic hoses from slots in swing arms Swing Arms into Doghouse & Combination Building Secure Power Cords & BOP hydraulic hoses for transport Failure to inspect proper plug-in of power cords Damage power cords and electrical equipment Arc Flash, Electrocution from energized outlets Fall from height Heavy power cords Sprain/Strain injuries handling heavy equipment and materials Slip, Trip, Fall Fall from height Heavy power cords Sprain/Strain injuries handling heavy equipment and materials Fall from height Heavy power cords Sprain/Strain injuries handling heavy equipment and materials Ensure proper connection and securement of power cords in outlets Cords must be plugged into proper outlet for equipment Watch for slipper y conditions on metal roofs Use proper footing and pull and place cords one at a time into tray Lower cords through opening one at a time Use teamwork and lift up cords and hoses onto buildings Ensure ladders are stable and support ladder if needed. Use proper ladder practices Avoid damage to cord ends and hydraulic couplers Use team work and carefully let down the cords and hoses, swing the arms out in controlled manner Walk carefully on roofs, may be slippery during rainy or winter conditions Jul 1, 201

26 AC Doghouse Rig Up DH MH FH LH DH MH FH LH DH MH FH LH DH MH FH LH DH MH FH LH DH MH FH LH Swing Arm out from Doghouse & Combination Building Power Cords & BOP hydraulic hoses Place power cords & hydraulic hoses on slots in swing arms Pull power cords onto combination building roof & place in tray, Pull over to opening of power outlet panel on Main MCC Plug Cords into proper outlets and secure with latch Notify Rig Manager and/or Driller the doghouse MCC is ready to be powered up Rig Manager and/or Driller inspect power cords Fall from height Heavy power cords Sprain/Strain injuries handling heavy equipment and materials Fall from height Heavy power cords Sprain/Strain injuries handling heavy equipment and materials Fall from height Heavy power cords Sprain/Strain injuries handling heavy equipment and materials Slip, Trip, Fall Avoid damage to cord ends and hydraulic couplers Use team work and carefully let down the cords and hoses, swing the arms out in controlled manner Walk carefully on roofs, may be slippery during rainy or winter conditions Use teamwork and lift up cords and hoses onto swing arms one at a time Ensure ladders are stable and support ladder if needed. Use proper ladder practices Watch for slipper y conditions on metal roofs Use proper footing and pull and place cords one at a time into tray Lower cords through opening one at a time Arc Flash Inspect each cord male & female end, ensure no damage to contact points Electrocution from energized outlets Ensure latches properly secure the cords in place and Cords plugged into wrong oulets zip-tie the latches in place Proper notification to Driller and/or Rig Manager for Failure to notify supervision inspection Failure to inspect proper plug-in of power Ensure proper connection and securement of power cords cords in outlets Damage power cords and electrical Cords must be plugged into proper outlet for equipment equipment Aug 8, 201 Jul 1, 201

27 AC Doghouse MCC Shutdown Arc flash, electrocution injuries Turn (OFF) all secondary equipment CB Failure to notify Power off Top Drive CB & Drawworks CB Ensure rubber matting in place Damaged electrical components Notify all crew members and check to make sure that Turn (OFF) MCC Feeder CB Arc flash, electrocution injuries all connected equipment is ready to be powered off Failure to notify Inspect equipment and notify driller and rig manager Got to Main MCC room Arc flash, electrocution injuries of any defects Turn (OFF) Drill Floor Tie CB Failure to notify Aug 8, 201 Jul 1, 201

28 AC Doghouse MCC Start Up Inspect and ensure all power cords are properly connected Main MCC must be powered up Charge Drill Floor Tie-In CB, if needed, Press (BLACK) ON button for Doghouse Tie-In CB Go to Doghouse MCC Room & Check the DH MCC Feeder CB Charge CB, as needed, indicator should be (YELLOW) and read charged Ensure all power secondary CB switches are in (OFF) position Once Doghouse Feeder CB is charged, press (BLACK) ON button Plug-in & power up equipment as needed Drawworks and Top Drive run on separate CB s Improper connection of power cords Damaged electrical equipment Arc Flash Electrocution from damaged electrical equipment Arc Flash Electrocution from damaged electrical equipment Damage to secondary CB & electrical equipment when Main Feeder CB is turned on Arc Flash Electrocution from damaged electrical equipment Ensure cords are plugged in before turning on secondary CB switches 6 power cords from Doghouse MCC must be plugged in before doghouse tie-in CB is powered up Inspection of power cords and proper plug in is needed to ensure equipment is powered properly If CB indicates discharge (WHITE), then CB needs to be charged Use (GREY) lever in the right side of CB to charge the CB if needed Inspect outside of equipment for any abnormal conditions; burn marks, damage to outside of panels or other If CB indicates discharge (WHITE), then CB needs to be charged Use (GREY) lever in the right side of CB to charge the CB if needed Inspect outside of equipment for any abnormal conditions; burn marks, damage to outside of panels or other If CB indicates discharge (WHITE), then CB needs to be charged Use (GREY) lever in the right side of CB to charge the CB if needed Inspect outside of equipment for any abnormal conditions; burn marks, damage to outside of panels or other Refer to other JSA s for specific requirements Aug 8, 201 Jul 1, 201

29 AC Drawworks Shut-Down Notify Driller and/or Rig Manager Open disconnect switch and press (RED) OFF switch Test Drawworks controls and ensure functions are non-responsive Unplug electrical cords for drawworks, when ready Failure to notify driller and/or Rig Manager of disconnection of power while operating drawworks Equipment damage Severe injury Arc flash 600v Electrocution Severe injury Equipment damage Arc flash 600v Electrocution Severe injury Equipment damage Rig Manager and/or Driller must be notified when power is disconnected to drawworks Only driller and rig manager are authorized to connect/disconnect CB At all times be aware of electrical hazards and possible arc flash Test controls and ensure power has been disconnected before unplugging cords or rigging out and drawwroks components Inspect electrical equipment following disconnecting, and report any damage or abnormal wear to the Rig Manager and Driller Inspect drawworks equipment following powering off and report any abnormal conditions to Rig Manager Refer to Lockout & Maintenance requirements for service or repairs When Rigging out, recommend not unplugging cords until Doghouse MCC is powered off Aug 8, 201 Jul 1, 201

30 AC Drawworks Start Up Inspect all cords and ensure properly plugged into panels, and secured Go to Doghouse MCC Go to Drawworks CB panel Close disconnect switch, top right of panel Charge CB, press (BLACK) ON button Damaged electrical equipment Arc Flash Electrocution Arc Flash Electrocution Check all electrical cords and outlets for possible damage, or wear. Check out CB panel doors for any damage or abnormal condition. Report any abnormal conditions to Rig Manager Closing of the disconnect switch, closes DC power Opening disconnect switch will kill power to the CB and Drawworks Indicator on CB must say charged (YELLOW) If disconnect switched is opened, the main CB must be turned off. When Top Drive is in use and disconnect is opened, the Top Drive CB must be shut-off before the drawworks disconnect switch can be closed. Aug 8, 201 Jul 1, 201