ABOUT ALEMLUBE. Alemlube is a Progressive, Innovative and Customer focused 100% Australian Owned Company THE ALEMLUBE NETWORK

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2 ABOUT ALEMLUBE Alemlube is a Progressive, Innovative and Customer focused 100% Australian Owned Company Alemlube is a progressive, innovative and customer focused 100% Australian owned company that is committed to making a valuable contribution to industry in Australia, New Zealand & Papua New Guinea. As a family owned and operated company, Alemlube is proud of its past and optimistic about the future. Flexible and quick to react and respond, Alemlube s core philosophy is based on constantly reassessing what industry is looking for and requiring whilst at the same time working with our distributors, mindful of what they need to reach and achieve their goals and objectives. Representing and working closely with many of the world s leading manufacturers and brands in the fields of lubrication and refuelling equipment, hose storage and retrieval solutions, spill containment products, vehicle hoists and wheel servicing equipment, Alemlube delivers and supplies a complete portfolio of products and services now inclusive of single and multi-point lubricators as the third lubrication equipment solutions platform. With sales capabilities, technical advice and stock available from our Branch network that includes offices and warehouses in Sydney, Brisbane, Melbourne, Adelaide, Perth and Auckland, our focus is to provide sales, stock and after sales support in a timely, friendly and professional manner. Our three separate and yet integrated divisions provide: Off-the-shelf lubrication equipment, fluid transfer and metering and hose storage & retrieval products Design, supply, install, commission and maintain automotive and commercial vehicle workshop solutions Design, supply, install, commission and maintain mobile equipment and fixed plant Automatic Lubrication Systems As part of our offer, installation and maintenance programs will maximise plant equipment and vehicle uptime, protect your machinery and minimise maintenance and operating costs. THE ALEMLUBE NETWORK With offices in Sydney, Melbourne, Brisbane, Perth, Adelaide, Mackay, Launceston and Auckland, plus a network of trained Distributors, Alemlube can provide expert technical and sales service with installation and service, Australasia wide. With a wealth of experience and expertise, both from within Alemlube and from our overseas manufacturing partners, Alemlube s knowledgeable and motivated teams understand the important role that our equipment and services play over the lifetime of your fixed plant, mobile equipment, agricultural machinery, trucks, buses, passenger vehicles and power generation facilities. Alemlube is taking the lead in a constantly evolving market with the productivity and competitiveness of your business in mind. 2

3 CONTENTS Why Use Automatic Lubrication Systems?...4 Beka-Max Pump Family...5 EP-1 Pump Controllers...6 Beka Giga Pumps...7 Beka-Max Mining Pumps...8 Beka-Max Divider Valves...9 MX-F Components...10 SX-5 Components...13 Beka Hamax2 Automatic Hammer Lube Systems...15 Beka-Max in Action - Transport...16 Beka-Max - Agriculture Around The Clock...17 Fluilub Onboard Wheel Flange Lubrication...18 Beka-Max in Action - Quarry & Construction...19 Grease Tube, Hose & Fittings...20 Beka-Max Installation Components...25 Beka-Max in Action - Waste Management...26 Conveyor & Fixed Plant Lubrication Systems...27 Beka Industrial Grease Pumps...28 Beka Industrial Gear Pumps...29 Beka Chain Lubrication Systems...30 Bekawind - Wind Turbine Lubrication Systems...31 Flenco Dual Line Lubrication Systems...32 Flenco Mining & Processing Solutions...33 Beka Single Line Lubrication Injectors...34 Pulsarlube Single & Multipoint Automatic Lubricators...36 Bekaone Refillable Single Point Grease Lubricator

4 WHY USE AUTOMATIC LUBRICATION SYSTEMS? Do you need to keep maintenance costs as low as possible while keeping production at a maximum? Do you have critical production machines working long hours and cannot afford any unplanned downtime? Do you have limited labour resources or have a production environment where access for maintenance is difficult or hazardous? Key Benefits of Automatic Lubrication Systems Increased production because machines run longer when lubrication can be done without switching off Unplanned breakdowns are reduced by making sure all bearings are always greased Safety is improved when lubrication points are automated and moved away from potentially hazardous areas Spare parts consumption and maintenance is reduced when critical components are always optimally lubricated Housekeeping and plant safety is improved Maintenance staff are freed to perform other critical tasks Lubrication Systems Studies have shown that over 50% of bearing failures are lubrication related. By ensuring that machine components are always optimally lubricated, wear is dramatically reduced. At the same time, by replenishing lubricant multiple times per day, every day, a collar of lubricant is maintained to form a barrier against the entry of damaging foreign materials such as water and solid particles (sand, dust, grit). The Alemlube Team Alemlube has systems for all applications industrial, mining and construction, mineral processing, transport, food and beverage. The systems are designed to deliver the right amounts of lubricant at frequent intervals. Alemlube prides itself on offering a cooperative consultation and design process so that system features and benefits are customised to suit the specific needs of each application. 4

5 BEKA-MAX PUMP FAMILY Designed and manufactured in Germany the Beka-Max pump range is designed for the toughest and most demanding applications in transport, construction, mining, agriculture and industry. Chosen by OEMs all over the world, Beka-Max has a proven track record of performance and reliability. Beka EP-1 1.8kg Standard Features Die-cast aluminium pump body UV resistant polycarbonate reservoir available in a range of sizes Tough 12vdc and 24vdc motor drive, rated for continuous duty under full load A range of pump output configurations with pump elements being push/pull design Can be supplied with no controller, built in basic controller or fully monitored options Extremely resistant to water and contamination Tested under the harshest conditions Specifications Suitable for oils and greases up to NLGI#2 Operating voltage: 12vdc or 24vdc Current draw: 2.2A at 12vdc, 1.1A at 24vdc Push/pull radial piston: Design with up to 3 pump elements Maximum output: 7.65cc/min Maximum output pressure: Standard 280bar, optional 350bar Reservoir size: 1.9kg, 4kg, 8kg, 16kg Operating temperature: -35 C to +80 C Beka EP-1 1.9kg Beka EP-1 4kg Beka EP-1 Pumping Elements Up to three pump elements can be installed. The Beka pump elements do not use springs. They are a push/pull design with improved performance in cold weather or with heavy greases. Part Number Description # PE cc per stroke (1.8cc/min) # PE-120V - adjustable 0.04cc to 0.12cc per stroke (0.4 to 1.8cc/min) EP-1 Pump With a long track record of performance in transport and construction, the EP-1 pump is the standard for most applications. Part Number Description # EP-1 12VDC 1.9kg PE120 troni X min hrs # L101 EP-1 24VDC 1.9kg PE170 troni X min hrs # EP-1 12VDC 4kg PE120 troni X min hrs # L201 EP-1 24VDC 4kg PE170 troni X min hrs # PE cc per stroke (2.55cc/min) # LB11 EP-1 24VDC 4kg Low Level PE170 troni X1 LLHP # EP-1 12VDC 8kg PE120 troni X min hrs # L801 EP-1 24VDC 8kg PE170 troni X min hrs # LC11 EP-1 24VDC 8kg Low Level PE170 troni X1 LLHP 1-16 min hrs PE-120 PE-120V PE-170 5

6 EP-1 PUMP CONTROLLERS The EP-1 is available without a timer, or with three different integrated timer options. The timers are extremely rugged and waterproof. Designed for rugged operating conditions the timers are 10vdc to 60vdc rated and are extremely resistant to vibration and water entry. Three model choices give the options of basic control, level and pressure monitoring and full monitoring and data logging. tronix1 Specifications troni X1 troni X1LLHP EP-tronic Run time by minutes Y* Y* Y* Run time by seconds Y Y Y Off time by hours Y* Y* Y* Off time by minutes Y Y Y Built in manual run button Y Y Y Monitor low level N Y Y Monitor high pressure N Y Y Monitor divider valve N N Y Configure via Beka Disys Software Y Y Y Built in data logging N N Y *Standard Configuration tronix1 LLHP EP-tronic There are 3 Controllers 1. tronix1 is the base model controller which controls the pump running time in minutes and the off time in hours (0.5hrs minimum). 2. tronix1 LLHP is the same as the tronix1 with the addition of two input plugs for low level switch and high pressure switch, enabling alarms when the reservoir runs low or when there is a blockage in the system. 3. EP-tronic is the full function controller with four plugs for low level switch, high pressure switch and divider proximity switch and collective error output. The EP-tronic is fully configurable via Beka Disys software on a laptop PC and also includes data logging of all errors, alarms and changes to settings. These error events can be downloaded as required. The EP-tronic is ideal for hire machines. Beka Disys Beka Disys software allows the settings parameters of the Beka tronix1 and EP-tronic controllers to be changed according to the lubrication requirements. This gives the controllers a lot more flexibility so that the smallest or the largest jobs are able to be catered for. The Disys software also gives the ability to read the operational data stored in the EP-tronic controller data logger. Features Parameter adjustment mode Hardware test mode Operation view List of errors Statistics Reporting 6

7 BEKA GIGA PUMPS For larger and more demanding applications, the GIGA Pump caters for larger grease volumes than the EP-1 Pump, and offers more technical features and options. The Giga Pump can be configured for: 1. Progressive Systems 2. Dual Line Systems 3. Injector Systems 4. Multi Zone Progressive Systems Specifications Pumping medium oil and grease up to NGLI#2 Operating voltage: 24vdc Max. current draw: 2.2A Max. flow output: 4.25cc/min per pump element or 12.75cc/min (3 x PE250 combined) Maximum output pressure: Standard 280bar, optional 350bar Reservoir size: 4kg, 8kg and 16kg Giga Pump - 16 Giga Pump - 8 The Giga Grease Pump In addition to serving progressive systems the GIGA is also available in versions for small to medium sized injector systems, small to medium sized dual line systems and multi zone progressive sytems. GIGA construction and materials are similar to the EP-1 the body is die cast aluminium. The reservoir is UV polycarbonate. Pump Elements Pumping elements are push/pull type with up to 3 pump elements able to be installed. The pump elements can be installed individually to three separate progressive circuits, or with the GIGA PLUS they can be connected to three progressive circuits with inbuilt solenoid valves to control each section separately, or all three outlets can be combined internally into one large outlet. There are 3 Controller Options 1. Without control Operates continuously or by external controller or customer control. 2. GIGA-tronic Time or divider cycle monitoring, with low level. High pressure switch optional. 3. GIGA multitronic Full monitoring with low level for progressive systems with up to three independent sections including divider cycle monitoring, high pressure, time or machine input control for each section. 7

8 BEKA-MAX MINING PUMPS Built for the Australian mining industry, the Triton III Pump utilises the proven Beka EP-1 Pump built into a rugged fabricated steel reservoir designed for long service intervals and ease of refilling. The Triton III pump features the reliability of the Beka-Max EP-1 pump drive with bulk fill capacity and intergrated filtration and auto fill shut off. This gives progressive systems a solid mine friendly pump station with the options of basic controller or full system monitoring and integration into onboard telemetry systems for remote system monitoring. Alemlube Triton Mining Pump Standard Features Fabricated tank work with bottom mounted EP-1 Pump Flow rates from 1.8cc to 7.65cc/min Operating pressure up to 280bar No overflow environmentally friendly Standard auto fill shut off valve With breather and relief valve fitted to the top of the reservoir With high performance fill point filter Low level sensor Certified pressure tested in Queensland With choice of tronix1 or EP-tronic controller or cab mounted controller Resevoir Capacity: 16kg Material: Powder Coated Steel Triton III Beka-Max Pico Compact Pumping Solutions The Beka-Max PICO Pump is a lower cost compact solution for small machines or vehicles with small grease demand. PICO performance is however, almost the same as the larger EP-1 Pump. Specifications Operating voltage: 12VDC or 24VDC Revolutions: 15rpm Current consumption: 7.5a at 12V DC at full load, 3.8a at 24V DC at full load use: 5A /10A Pico Pump Pump Max. operating pressure: 280bar Permissible operating temperature: -25 C to +60 C Reservoir size: 1.2kg Low level switch: Standard 8

9 BEKA-MAX DIVIDER VALVES Progressive type automatic lubrication systems provide three key benefits 1: Positive high pressure lubrication 2: Precise volume control and monitoring 3: Built in indication of system blockages or back pressure Alemlube specialises in the design and supply of progressive systems to provide customers with the best performance, reliability and monitoring. The heart of the progressive system is the divider. MX-F Specifications Style: O-ring sandwich Pressure: 300bar Number of outlets: 1-20 Ouput per section: 25mm 3 to 210mm3 Inlet: M10/1 Outlet: M10/1 Check valves: optional/external Single twin conversion: By removable singling screw Cross porting: External crossport bridges Materials: steel, Zinc/nickle plated Beka-Max MX-F & SX-5 Progressive dividers provide reliable lubrication with all the benefits of a high precision progressive system design. The core of a progressive system is the divider valve which accurately measures and dispenses lubricant to each point. Lubricant cannot bypass a blocked point or take the path of least resistance. Each outlet must deliver its measured quantity in turn (progressively) for the next outlet to be activated. A blockage in the system is automatically detected by the pressure rise it causes. Proximity switches and performance indicators can be installed to provide monitoring of lubricant flow in the system. SX-5 MX-F SX-5 Specifications Style: O-ring sandwich Pressure: 300bar Number of outlets: 1-20 Output per section: 75mm 3 to 940mm3 Inlet: 3/8 BSP Outlet: 1/4 BSP Check valves:internal Single twin conversion: By removable singling screw Cross porting: External crossport bridges Materials: Steel, zinc/nickle plated 9

10 MX-F COMPONENTS Inlet Section BMX-F Inlet Valve Section Centre Elements BMX-F25 centre (25mm³ per outlet) BMX-F45 centre (45mm³ per outlet) BMX-F75 centre (75mm³ per outlet) BMX-F105 centre (105mm³ per outlet) BMX-F75 centre including proximity plug BMX-F105 centre including proximity plug BMX-F25 end (25mm³ per outlet) BMX-F45 end (45mm³ per outlet) BMX-F75 end (75mm³ per outlet) BMX-F105 end (105mm³ per outlet) BMX-F75 end including proximity plug BMX-F105 end including proximity plug BEKA Group is a world leader in the design and manufacture of automatic lubrication systems. Almost all areas of design, manufacture and testing are resourced internally at one of three BEKA Group factories in Bavaria. From CNC machining to full customised automatic machining centres, injection moulding, printed circuit boards and systems controllers all are designed, machined and produced in house providing excellent quality control and the ability to monitor all facets of product design and execution. The BEKA quality management is certified to ISO 9001 and the environmental management to ISO

11 MX-F COMPONENTS Valve Assembly Tie Rods A A A A A A A A XX 3 section tie rod 4 section tie rod 5 section tie rod 6 section tie rod 7 section tie rod 8 section tie rod 9 section tie rod 10 section tie rod 3 section tie rod STAINLESS STEEL 4 section tie rod STAINLESS STEEL 5 section tie rod STAINLESS STEEL 6 section tie rod STAINLESS STEEL 7 section tie rod STAINLESS STEEL 8 section tie rod STAINLESS STEEL 9 section tie rod STAINLESS STEEL 10 section tie rod STAINLESS STEEL Toothed washer for tie rods Toothed washer for tie rods STAINLESS STEEL Inlet Fitting with Grease Nipple Inlet fiiting with grease nipple to suit MX-F valve inlet

12 MX-F COMPONENTS Crossport Bridges Crossport bridge without outlet Crossport bridge with outlet Outlet Check Valve Outlet check - for master valves Outlet Check Valve Connector mm connector with outlet check 6mm connector with outlet check STAINLESS STEEL Blanking Screw (Outlet Plug) Blanking screw Singling Screw Single/twin screw Valve Outlet Compression Fittings mm tube bush (supplied with valve section) F0060/ mm tube bush STAINLESS STEEL mm brass olive (supplied with valve section) mm ss olive double sided STAINLESS STEEL mm steel olive Valve Mounting Accessoroes M5x30 valve mounting screw M5x35 valve mounting screw M5x40 valve mounting screw M5x50 valve mounting screw M5 nyloc nut 5mm flat washer

13 SX-5 COMPONENTS The SX-5 is a large heavy duty divider with internal check valves in all outlets. It is suitable for mining machines, large pipework or hoses and large volumes. It is also suitable as a master divider servicing MX-F secondary dividers. Inlet Section 3983A01 SX-5 Inlet section End Section 3983A E00 SX-5 End section Valve Section Centre Elements 3983M M M M M M M M110N M210N M310N M410N M510N M610N M710N10 SX Centre section (75mm³ per outlet) SX Centre section (117mm³ per outlet) SX Centre section (170mm³ per outlet) SX Centre section (230mm³ per outlet) SX Centre section (300mm³ per outlet) SX Centre section (380mm³ per outlet) SX Centre section (470smm³ per outlet) SX Centre section with proximty switch SX Centre section with proximty switch SX Centre section with proximty switch SX Centre section with proximty switch SX Centre section with proximty switch SX Centre section with proximty switch SX Centre section with proximty switch 3983E M M110N10 13

14 SX-5 COMPONENTS Valve Assembly Tie Rods SX-5 3 Section tie rod SX-5 4 Section tie rod SX-5 5 Section tie rod SX-5 6 Section tie rod SX-5 7 Section tie rod SX-5 8 Section tie rod SX-5 9 Section tie rod SX-5 10 Section tie rod SX-5 Tie rod nut Tie rod washer (2 per valve) Inlet & Outlet Fittings Straight 8mm tube x 1/4 BSP outlet fitting Straight 8mm tube x 3/8 BSP inlet fitting Crossport Bridges SX-5 Crossport bridge with outlet SX-5 Crossport bridge with no outlet Blanking Screw (Outlet Plug) Singling Screw SX-5 Outlet Plug SX-5 Singling Screw 14

15 BEKA HAMAX2 AUTOMATIC HAMMER LUBE SYSTEMS Hydraulic Hammers (rock breakers) need constant greasing to lubricate and clear debris from the tool bushing area. Typically, greasing the tool and bushing must be performed at startup and after every one or two hours. If not lubricated sufficiently frequently, expensive tool and bushing wear occurs. The Hamax2 mounts directly on the hammer and provides a rugged and reliable grease supply to protect the hammer whenever it operates. Specifications Operation: Hydraulic Maximum hydraulic input pressure: bar Maximum hydraulic back pressure: 20bar Maximum hydraulic flow: 2 L/min Default cycle speed: 14 cycles/min Grease flow rate: 0.12cc/cycle Maximum grease pressure: 280bar (by relief valve) Connections: 1/4 BSP or flange Options With adjustable pumping element PE-120VH Applications for Large Hammers The Beka HAMAX2 is designed to install directly onto the hammer and make greasing fully automatic, maximising tool and bushing life productivity. The Hammer hydraulic system provides the power for the HAMAX2 pump to deliver a small volume of chisel paste into the bush continuously during hammer operation. HAMAX2 tees into the main hydraulic pressure and return lines and operates each time the hammer is used. A flow control valve allows for grease volume adjustment for different size hammers. Various types of grease cartridges and adaptors are available as accessories. Connects via flange or by hoses Protection Cover HAMAX2 standard standard version type F (with Fuchs Meissel paste cartridge or EP2) 15

16 BEKA-MAX IN ACTION - TRANSPORT Road transport today is extremely competitive with trucks commonly travelling 6,000km to 7,000km per week or more. Finding time to do essential maintenance is becoming increasingly difficult and labour is expensive. The Beka-Max grease system greases key components every hour, automatically, while the truck is driving. This reduces labour costs, decreases component wear and tear and allows the truck to continue earning. $9, $8, $7, $6, $5, $4, $3, $2, $1, $ ,000km 1,2, km Hand Greasing Liquid System Beka-Max Higher Productivity Advances in engine technology are permitting longer and longer service intervals which can translate into lower costs and greater productivity if a Beka-Max automatic greasing system is installed. The Beka-Max system greases key steering, suspension and brake components every hour allowing the truck to stay on the road working and eliminating the need to come into the workshop between scheduled services. Benefits are higher productivity and better reliability. Another key benefit is the Beka-Max system using #2 grease. Thicker #2 grease creates a barrier around pins and bushes preventing the entry of water and other contaminants, keeping critical components clean and contamination free means longer life up to two or three times longer than when greased by hand or with liquid grease systems. Lifetime Repair Costs for Shackle Pins and King Pins Compared 16

17 BEKA-MAX - AGRICULTURE AROUND THE CLOCK Agriculture today is a 24 hour a day business. A huge investment in seeders, sprayers, harvesters and other machines is required to be competitive and to get the crops planted and harvested at the optimum times. Beka-Max automatic greasing systems play an important role. Many agricultural machines have 50 to 100 grease points and work in very dusty, wet, rough conditions. Often there is tremendous time pressure to get the work done and doesn t allow for unproductive downtime. Automatic Greasing Systems The Beka Max automatic greasing system allows important maintenance work to be done while the machine is working. Additionally, working in such harsh conditions, contamination is a major problem and bearings block and pins fail quickly if contamination entry is not controlled. By supplying fresh #2 grade grease to the bearings every half hour or hour, a protective barrier around all the pins is maintained to stop soil, dust and water getting in and eventually causing failures. Farmers can sew and harvest around the clock knowing that their machines vital pins and bushes are being cared for as they work. Breakdowns are reduced and crops are grown and harvested more efficiently. 17

18 FLUILUB ONBOARD WHEEL FLANGE LUBRICATION Huge savings in wheel and rail wear can be made by efficient lubrication of the wheel flange/rail contact point. The Beka FLUILUB system is a unique rail wheel flange lubrication system which travels with the locomotive and applies lubricant throughout the working life of the loco, controlled by a timer or by a sophisticated combination of gyroscopic sensor and timer to apply more lubricant during curves (Curve Control). Compressed Air Grease/Air mixture With FliudLUB Wheel Flange Lubrication Without FliudLUB Wheel Flange Lubrication Comparison measurement 2M62 Wear out after 10,000km of run performance FLUILUB Lubrication Systems The narrowing at the tube end (nozzle) causes the lubricant to be continuously and finely sprayed even if conveyed in pulses. Depending on the programming, the air supply s solenoid valve opens for a set period or distance for a certain spray duration. This means that the piston pump conveys a precisely set quantity of lubricant ( cm / stroke) into the spray air current. The material is conveyed by the air current as described above. The exact distribution and sub-distribution of the lubricant volume to several spray points is effected by the new type of FLUILUB distributor. A nozzle is located at the end of the pipe. The lubricant is atomised and continuously sprayed on to the wheel flange. Because the wheel makes several revolutions during this time, the wheel flange is moistened slightly. A very thin highly adhesive film of lubrication is created, which cannot be thrown off even at very high wheel speeds in excess of 250 kph. Subsequently, the lubricant is transferred to the following wheel sets through contact with the rail flanks. Particularly in conjunction with modern wheel flange lubricants possessing a high proportion of solids, a constant lubrication at low dosage can be maintained over a long period, even in the event of extreme pressure and temperatures. This has been demonstrated in many practical applications and different tests.

19 BEKA-MAX IN ACTION - QUARRY & CONSTRUCTION Wheel loaders, excavators and other machines in the quarry and contruction sector work hard and long hours in arduous conditions. They need frequent greasing to keep running smoothly and to stop contaminants such as dirt, sand, dust or water from entering bearings and causing wear on pins and bushes. Beka-Max lubrication systems grease key points every 30 minutes ensuring that machines are properly greased and that damaging contamination is constantly flushed out of pins and bushes. The Beka-Max progressive system ensures that points cannot block without you knowing, and for hire machines, the optional EP-tronic controller offers full flow monitoring and data logging of all system operations and faults. Construction Machines Managing the time and resources to properly maintain contruction machines can be very difficult and expensive. Machines working in aggressive environments need greasing at least once or twice every day. Often, production, safety and access issues make this essential maintenance task both costly and disruptive. Lost production time and labour costs quickly add-up and additionally, when a machine is stopped for greasing, other processes around it often also have to stop - such as wheel loaders loading trucks. Also if critical production machines suffer downtime due to bearing failure, the costs of replacing the machine with a machine from somewhere else in the operation, or a temporary hire machine, can be very high. Fitting critical machines with Beka-Max lubrication systems ensures that greasing does not disrupt production and that machine efficiency, reliability and productivity will increase. Beka-Max for Hire Beka-Max is Europe s construction machine lubrication system market leader, supplying systems on an OEM basis to leading manufacturers such as Liebherr, Cat and Hitachi, and to many major European machine hire companies. The compact high performance Beka-Max systems are ideal for hire companies. Machines are greased on a 30 minute basis so wear and tear on pins and bushes is minimised. For dry hire applications the EP-tronic controller can be wired into the machine telementry system so that faults can be instantly communicated to hire company personnel. Additionally, the built in datalogger records instances of low grease resevoir levels and other system events which can be downloaded from the controller at a later time to document incident reports or machine repairs. 19

20 GREASE TUBE, HOSE & FITTINGS Nut & Olive Fittings LL LL Elbow connector 6mm tube x M6 / 1 (90 ) Elbow connector 6mm tube x M8 / 1 (90 ) Elbow connector 6mm tube x M10 / 1 (90 ) Elbow connector 6mm tube x 1/8 BSP (90 ) Elbow connector 8mm tube x M10 x 1 (90 ) Elbow connector 8mm tube x 1/8 BSP (90 ) Elbow connector 6mm tube x M6 / 1 (90 ) STAINLESS STEEL Elbow connector 6mm tube x M8 / 1 (90 ) STAINLESS STEEL Elbow connector 6mm tube x M10 / 1 (90 ) STAINLESS STEEL Elbow connector 6mm tube x 1/8 BSP (90 ) STAINLESS STEEL Straight connector 6mm tube x M6 / 1 Straight connector 6mm tube x M8 / 1 Straight connector 6mm tube x M10 / 1 Straight connector 6mm tube x 1/8 BSP Straight connector 8mm tube x M10 / 1 Straight connector 6mm tube x M6 / 1 STAINLESS STEEL Straight connector 6mm tube x M8 / 1 STAINLESS STEEL Straight connector 6mm tube x M10 / 1 STAINLESS STEEL Straight connector 6mm tube x 1/8 BSP STAINLESS STEEL Straight connector 6mm tube x M6 / 1 STAINLESS STEEL Straight connector 6mm tube x M8 / 1 STAINLESS STEEL Straight connector 6mm tube x M10 / 1 STAINLESS STEEL Straight connector 6mm tube x 1/8 BSP STAINLESS STEEL Cap nut for 6mm tube Cutting olive 6mm tube Cap nut for 6mm tube STAINLESS STEEL Cap nut for 8mm tube Cutting olive 8mm tube

21 GREASE TUBE, HOSE & FITTINGS Tube & Hose Tube nylon 6mm dia 70 bar grease filled (100m rolls) Tube nylon 6mm dia 70 bar grease filled (20m rolls) Tube nylon 6mm dia 70 bar empty (100m rolls) Tube nylon 6mm dia 70 bar empty (20m rolls) Hose 8.3mm dia 280 bar grease filled (50m rolls) Hose 8.3mm dia 280 bar grease filled (10m rolls) Hose 8.3mm dia 280 bar empty (50m rolls) Hose 8.3mm dia 280 bar empty (10m rolls) Hose 11.2mm dia 280 bar grease filled (50m rolls) Hose 8.3mm dia 280 bar grease filled self store - per metre Hose spiral cover protection (PLASTIC) - per metre Spiral hose protection (STEEL) - per metre Hose End Fittings hose end sleeve 8.3 hose end sleeve stainless steel 11.2 hose end sleeve 8.3 hose end stud (straight) 18mm to 6mm 8.3 hose end stud (straight) 24mm to 6mm 8.3 hose end stud (straight) 30mm to 6mm 8.3 hose end stud (straight) 30mm to 6mm STAINLESS STEEL 11.2 hose end stud (straight) to 8mm 8.3 hose end stud 90 21mm long to 6mm 8.3 hose end stud 90 21mm long to 6mm STAINLESS STEEL 8.3 hose end stud 90 33mm long to 6mm 8.3 hose end stud 90 33mm long to 6mm STAINLESS STEEL 8.3 hose end stud 90 38mm long to 6mm 8.3 hose end stud 90 50mm long to 6mm

22 GREASE TUBE, HOSE & FITTINGS Hose End Fittings (Continued) BT BT0544 BT0544S BT hose end stud 45 to 6mm 8.3 hose end stud 45 to 6mm STAINLESS STEEL 11.2 hose end stud 90 22mm long to 8mm 11.2 hose end stud 45 to 8mm 11.2 hose end stud 90 35mm long to 8mm 11.2 hose end stud 90 55mm long to 8mm 11.2 hose end stud 90 75mm long to 8mm 8.3 hose end with sleeve reusable 7/16 JICF 8.3 hose end with sleeve reusable 7/16 JICF STAINLESS STEEL 8.3 hose end with sleeve reusable 7/16 JICF Adaptors Adaptor M8/1 male x M10/1 female (21mm) Adaptor M10/1 male x M10/1 female (21mm) Adaptor 1/8 BSP male x M10/1 female (21mm) Adaptor 1/8 BSP male x 1/8 BSP female (21mm) Adaptor M6/1 male x M10/1 female (24mm) Adaptor M10/1 male x M10/1 female (50mm) Adaptor M10/1 male x M10/1 female (35mm) Adaptor M8/1 male x M8/1 female (35mm) Adaptor 1/4 BSP male x M10/1 female (35mm) Adaptor 1/4 BSP male x M10/1 female (55mm) Adaptor 1/4 BSP male x M10/1 female (26mm) Adaptor 1/4 UNEF male x M10/1 female (24mm) Adaptor 1/4 UNEF male x M10/1 female (24mm) Elbow M10/1 male x M8/1 female 45 22

23 GREASE TUBE, HOSE & FITTINGS Adaptors (Continued) Elbow M8/1 male x M8/1 female 45 Elbow M8/1.25 male x M8/1 female 45 Elbow M6/1 male x M8/1 female 45 Elbow M6/1 male x M10/1 female 90 Elbow M8/1 male x M10/1 female 90 Elbow M10/1 male / female 90 Elbow M10/1 male / female 90 STAINLESS STEEL Elbow 1/8 BSP male x M10/1 female 90 Elbow 1/4 UNF male x M10/1 female Swivels/Rotary Couplings Straight rotary coupling 10 x 1 female Elbow rotary coupling 6mm tube x M8/1 male Elbow rotary coupling 6mm tube x M10/1 BSP male Elbow rotary coupling 6mm tube x 1/8 BSP male Elbow rotary coupling 6mm tube x 1/4 BSP male Unions & Bulkheads FAZ Header Blocks Union 6mm tube joiner Union 6mm tube joiner STAINLESS STEEL Bulkhead joiner 6mm x 6mm Bulkhead joiner 8mm x 8mm Bulkhead 6mm with grease nipple Header block 1 outlet c/w 6mm fittings and grease nipples Header block 2 outlet c/w 6mm fittings and grease nipples Header block 3 outlet c/w 6mm fittings and grease nipples Header block 4 outlet c/w 6mm fittings and grease nipples Header block 5 outlet c/w 6mm fittings and grease nipples Header block 6 outlet c/w 6mm fittings and grease nipples FAZ

24 GREASE TUBE, HOSE & FITTINGS Push-in High Pressure Fittings HP HP HP HP HP HP HP HP HP HP HP Elbow 6mm tube x M6 / 1 90 Elbow 6mm tube x M8 / 1 90 Elbow 6mm tube x M10 / 1 90 Elbow 6mm tube x 1/8 BSP 90 Elbow 6mm tube x M8 / Connector 6mm tube x M6 / Connector 6mm tube x M8 / 1 Connector 6mm tube x M10 / 1 Connector 6mm tube x 1/8 BSP G Push-in Hosetails G G G G G 8.3 hose end stud (straight) 24mm 8.3 hose end stud (straight) 30mm 8.3 hose end stud 90 32mm 8.3 hose end stud 90 50mm 8.3 hose end stud 45 68mm Push-in Tube Union HP Union 6mm tube joiner HP Dust Cover for Push-in Fittings Dust cover - one required per fitting

25 BEKA-MAX INSTALLATION COMPONENTS Useful items for installations including pump mounting brackets, hose protection, wiring and dash mounted push buttons and lights. Beka Part Number FUSE Description Intermediate lube button with red & green lamps Signal lamp square red & green volt Lube button square green with light and globe Fuse & fuse holder 5 amp EP-1 pump bracket floor mount (square 90 ) EP-1 pump bracket wall mount (z shaped) Pipe protection bucket pin 1,600mm(L) x 70mm(W) FUSE

26 BEKA-MAX IN ACTION - WASTE MANAGEMENT Waste management vehicles, both domestic and industrial work extremely hard. The chassis carries heavy loads under arduous stop/start conditions and the trucks work long hours. Maintenance time is precious and keeping up with performing planned maintenance of a large fleet is made much more difficult when hand greasing and repairing worn components is constantly interrupting schedules. Beka-Max is the ideal system for these vehicles because of the ability to service the large bearings typically on waste bodies with heavy duty #2 grease and because the Beka-Max system can easily deal with the large number of grease points and the longer pumping distances often involved. Domestic Waste Trucks Domestic waste trucks (side lifters) do thousands of lifts every day and greasing frequently while the truck is working its route extends the life of the lifter arm and other critical components. Industrials work almost around the clock and the opportunities to grease the critical front lift bearings are few. Again, automatic greasing with #2 grease gives the lift arm bearings additional protection and extends their life. 26 Industry The Beka-Max EP-1 Pump also lends itself well to industrial applications: High pressure operation with #2 greases Reservoir size up to 8kg or even 16kg for extra large stationary applications Available with integrated controller for self contained operation or without controller for operation by customer PLC A Beka transformer is available if 24vdc power supply is required Beka MX-F progressive dividers ensure the correct volume of lubricant is delivered to each point

27 CONVEYOR & FIXED PLANT LUBRICATION SYSTEMS Automatic lubrication systems can assist greatly in increasing plant reliability and reducing the amount of labour tied up in routine maintenance. At one Queensland coal mine Alemlube was asked to design automatic greasing systems which would ensure that all conveyor grease points were automatically greased and that the labyrinths were kept topped up several times a day. Lubrication Solutions It was thought that bearing life could be greatly improved and that maintenance resources could then be redirected to other pressing tasks. Additionally, the automatic greasing system was to be completely remotely monitored and be able to detect blocked bearings and stiff bearings thus providing early warning of problem bearings and allowing corrective action on or before the next shutdown occurred. The systems were designed using progressive dividers which are the only way to accurately monitor lubricant volumes to large numbers of grease points. All drives, drive pulleys, bend pulleys and GTUs are connected to the systems. In addition, counterweight pulleys and winches are also included. 20kg pneumatic drum pumps were chosen to fit in with maintenance operations. Drums are renewed easily by hand as required. Great care was taken to exclude coal dust from the systems and to that end, all systems are housed in custom built stainless steel sheds which are internally pressurised by the pump exhaust, keeping all dust out. The progressive divider circuits are designed to allow the systems to continue operating even when a bearing is blocked. The blockage is detected and an alarm is activated in the maintenance office. Locating the blocked bearing is a simple procedure. As a result of these systems, the conveyors operate more reliably now than ever, allowing record production to reach the stockpile. 27

28 BEKA INDUSTRIAL GREASE PUMPS FG5 Motorised Pump With 1 to 8 or 1 to 16 outlets the FG5 Pump is the heavy duty multi-outlet 415v pump. Available in four drive ratios, the FG5 can satisfy a wide range of flow rates to many different applications including crushing plant, mineral processing, metal working and mining. All outlets are adjustable from zero to maximum flow rate. FG5 Motorised Pump Specifications Number of outlets: 1 to 8 or 9 to 16 Lubricant type: Oil or grease to NLGI-2 Reservoir size: 10 litres/kg oil or grease Output: Max 0.15cc per stroke Motor type: 0.75kw 3ph 50hz 415V 1405 RPM Outlets: 1/4 BSP FG5 Motorised Pump Pump Outputs are Adjustable 125:1 ratio: 0 to 1.686cc per outlet per minute 300:1 ratio: 0 to 0.702cc per outlet per minute 600:1 ratio: 0 to 0.351cc per outlet per minute 1200:1 ratio: 0 to 0.175cc per outlet per minute FG5 Motorised Pump Part Number Description outlet pump, 125:1 ratio mounted with 415v 3ph motor outlet pump, 125:1 ratio mounted with 415v 3ph motor outlet pump, 300:1 ratio mounted with 415v 3ph motor outlet pump, 300:1 ratio mounted with 415v 3ph motor outlet pump, 600:1 ratio mounted with 415v 3ph motor outlet pump, 600:1 ratio mounted with 415v 3ph motor outlet pump, 1200:1 ratio mounted with 415v 3ph motor outlet pump, 1200:1 ratio mounted with 415v 3ph motor outlet pump, 125:1 ratio, low level switch & 415v 3ph motor outlet pump, 125:1 ratio, low level switch & 415v 3ph motor outlet pump, 300:1 ratio, low level switch & 415v 3ph motor outlet pump, 300:1 ratio, low level switch & 415v 3ph motor outlet pump, 600:1 ratio, low level switch & 415v 3ph motor outlet pump, 600:1 ratio, low level switch & 415v 3ph motor outlet pump, 1200:1 ratio, low level switch & 415v 3ph motor outlet pump, 1200:1 ratio, low level switch & 415v 3ph motor 28 FKGGM-EPS Pump 240VAC Based on the EP-1 Pump, the FKGGM-EPS Pump includes a 240v-24vdc internal power supply and an EP-tronic controller, enabling a full function pump station for progressive lubrication systems which can be connected directly to 240vac power. Specifications Suitable for oils and greases up to NLGI#2 Operating voltage: 240vac Push/pull radial piston design: With up to 3 pump elements Maximum output: 7.65cc/min Maximum output pressure: Standard 280bar Reservoir size: 4kg, 8kg, 16kg Operating temperature: -35 C to +80 C FKGGM-EPS Pump Part Number ZZ1C ZZ1W ZZ1E ZZ1X11 Description 240vac 4kg EP-Tronic 1 16 min / 0.5-9hrs 1xPE vac 4kg EP-Tronic Low Level 1 16 min / 0.5-9hrs 1xPE vac 8kg EP-Tronic 1 16 min / 0.5-9hrs 1xPE170r 240vac 8kg EP-Tronic Low Level 1 16 min / 0.5-9hrs 1xPE170

29 BEKA INDUSTRIAL GEAR PUMPS Beka manufactures a large range of heavy duty gear pumps for pumping oils from 13 to 600 Centistokes viscosity at temperatures of -20 C to 80 C. The gear pumps are made in-house by Beka from cast iron and steel and are available in a wide range of flow rate and configuration options. They are available with no relief, with preset relief or adjustable relief. The relief can be either internal (relief to suction port) or to a separate external port. Flange Mount Motorised Pump with Adjustable Relief GEAR PUMP TYPE FLOW PORT SIZES PRESSURE RANGE RPM ADJUSTABLE RELIEF VALVE BARE SHAFT FOOT MOUNT 1 LPM 65 L/min ¼ BSP to 1 BSP UP TO 30bar 700 to 3,000 rpm Optional BARE SHAFT FLANGE MOUNT 1 LPM 65 L/min ¼ BSP to 1 BSP UP TO 30bar 700 to 3,000 rpm Optional BARE SHAFT LID MOUNT 1 LPM 65 L/min ¼ BSP to 1 BSP UP TO 30bar 700 to 3,000 rpm Optional FLANGE MOUNT MOTORISED 1 LPM 65 L/min ¼ BSP to 1 BSP UP TO 30bar 1,400 rpm Optional Lid Mounted Motorised Pump With Adjustable Relief Precision manufactured by Beka in Germany, this range of gear pumps is suitable for heavy duty applications in mining, mineral processing and many manufacturing applications. All components are of the highest quality and even in demanding applications, customers report many years of trouble free service. 29

30 BEKA CHAIN LUBRICATION SYSTEMS Poor chain lubrication can lead to excessive chain wear, chain drive wear, chain stretch and higher energy costs. Well-oiled chains run smoother, reduce surging, and reduce drive loads and amps, increasing production and reducing costs. Beka Magnet Pumps are designed for clean and efficient precision chain lubrication. The Beka Magnet Pumps are all-electric operated systems capable of delivering accurate small volume shots at high frequency to suit precision chain lubrication and other small volume high precision applications. Beka Magnetic Pump Station Specifications Number of outlets: 2, 4 or 6 Operating pressure: 40bar Medium: Oil 3-220mm 2 /s Temperature range: 15 C to 80 C Oil supply: 1/4 BSP Pressure connection: 6mm tube Drive: Single lifting magnet Voltage: 24 V DC / 180 V DC Current: 4,3 A / 0,55 A Relative duty cycle: 25% Strokes (depends on viscosity): Magnet Pump Models Part No. Description vdc 2 outlets 40mm 3/stroke 6mm tube outlets vdc 4 outlets 40mm 3/stroke 6mm tube outlets vdc 6 outlets 40mm 3/stroke 6mm tube outlets vdc 2 outlets 100mm 3/stroke 6mm tube outlets vdc 4 outlets 100mm 3/stroke 6mm tube outlets vdc 6 outlets 100mm 3/stroke 6mm tube outlets Spray Nozzles for Chains Part No. Description Straight single nozzle 6mm tube Straight double nozzle 6mm tube degree single nozzle 6mm tube degree double nozzle 6mm tube 30

31 BEKAWIND - WIND TURBINE LUBRICATION SYSTEMS Wind turbines must generate power reliably and economically under the most severe conditions. Often installed in remote locations, servicing costs are high and must be kept to a minimum. In addition, the turbines run 24 hours per day with high bearing loads and usually under hot ambient temperatures. Beka is a world leader in lubrication systems for wind turbines and have a large number of systems in service with major OEMs around the world. Beka has specialised rotating systems for blade pitch and hub lubrication, systems for gearbox and generator bearings and for yaw bearings and slew gears. BEKA GREASING PINION AIRLESS GEAR LUBRICATOR When air is not available to spray grease onto gears, the Beka Lubrication Pinion can be used. Machined from aluminium, each lubrication pinion is made to order. Gear width and module must be specified. Specifications Module sizes: 4 to 50 Width: Made to size No. of teeth: 9 Lubricant: Grease up to NLGI#2 Operating temperature: -20 C to 70 C Materials: Lubrication pinion: Aluminium Retainer and shaft: Steel 31

32 FLENCO DUAL LINE LUBRICATION SYSTEMS The FLENCO FX3 Pump is the heart of this heavy duty high pressure/high flow pump station for both dual line and injector systems. Designed for service in stock yard machines such as stackers, reclaimers, bucket wheels etc, the pump reservoirs can be safely filled from ground level and have excellent filtration systems so that the reservoirs contain only clean grease. The pumps can be supplied with either electric dual line reversing valves, or with electric vent valves to suit injector type distribution systems. FX3 Dual Line Pump Specifications Lubricant type: Oil and grease to NLGI2 Maximum tank capacity: 100kg Maximum working pressures: 500bar Maximum output: 240cc/min Low level contact: Included High level contact: Included Motor: 0.55kw 415V FX3 Dual Line Pump Dual Line Distributors Specifications Standard material: Zinc plated steel Maximum pressure: 400bar (6000psi) Lubricant type: Oil or grease to NLGI3 Minimum and maximum displacement per outlet: 0.25cm 3 to 12cm 3 Maximum operating temperature (with Buna-N O Rings): 80 C Inlets: 3/8 BSP Hydraulic Reverser Specifications Operating pressure (adjustment range): 60bar to 300bar Lubricant type: Oil and grease to NLGI2 Inlet and return ports: 1/4 BSP Outlet: 3/8 BSP Pneumatic Reverser Specifications Maximum operating pressure: 500bar Lubricant type: Oil and grease to NLGI2 Inlet and return ports: 1/2 BSP Outlet: 1/2 BSP Part Number Description Electro-Pneumatic Reversing Valve 24vdc Electro-Pneumatic Reversing Valve 110vdc Electro-Pneumatic Reversing Valve 240vdc

33 FLENCO MINING & PROCESSING SOLUTIONS FLENCO is a specialist manufacturer of lubrication systems for steel, paper and mining applications. With a core range of electric operated pumps, dual line distribution valves and reversing valves, the systems are robust and reliable. The new FX3 Pump is extremely robust and has a very high maximum output flow rate making it suitable for the largest and most demanding applications. Specifications Power: 415vac Grease: EP#2 Reservoir capacity: 30kg, 60kg, 100kg, 180kg Low level sensor : Standard Flow rate: up to 240cc/min Maximum pressure: up to 500bar OPEN GEAR SPRAY SOLUTIONS Open gear drives are critical production assets in mineral processing and heavy industry that must be lubricated reliably to prevent crippling premature wear and failure. Alemlube designs and builds custom spray systems for open gears using progressive divider technology which perform better than traditional injector or dual line systems, particularly in cool climates and high frequency applications when applying lubricant to pinions. 33

34 BEKA SINGLE LINE GREASE INJECTORS & MANIFOLD KITS BL-1 Injectors Technical Data Operating pressure: Max. 240 bar Min. 140 bar Relief pressure: < 50 bar Temperature range: -26 C to +93 C Metering lubricant: Fluid grease, grease up to NLGI 2 Metering volume: 0.2 to 1.2cm 3 /stroke Material: Steel, zinc/nickel plated Number of outlets or metering valve of a single line distributor: Min. 1 Max. 6 Technical Description The single line BL-1 injectors supply the lubricant via pump pressure into lines and thus directly to the lubrication points. Each outlet has one lube point. The lubricant metering for each lube point can be directly adjusted at each distributor. The single line BL-1 injectors have indicator pin for visual function control. The single line BL-1 injectors can be combined with the single line distributors IV-1 and IV-11 in one circuit. Accessories Optionally you can order a protective cap to protect the adjustment screw and metering bushings for quick adjustment of meeting volume. ACCESSORIES Beka Part No. PROTECTIVE CAP METERING BUSHING Metering volume (cm 3 /stroke) Colour 0.5 red F4125/ silver F4125/ gold F4125/ green F4125/ Lincoln Beka Part No. Description Part No. Interchangeable BL-1 replacement injector 81713A Yes BL-1 single bank injector Yes BL-1 two bank injector Yes BL-1 three bank injector Yes BL-1 four bank injector Yes BL-1 five bank injector Yes BL-1 six bank injector Yes BL-1 injector vinyl cap No F4125/ BL-1 metering disc - red F4125/ BL-1 metering disc - silver F4125/ BL-1 metering disc - gold F4125/ BL-1 metering disc - green F4125/ BL-1 single bare manifold Yes F4125/ BL-1 two bare manifold Yes F4125/ BL-1 three bare manifold Yes F4125/ BL-1 four bare manifold Yes F4125/ BL-1 five bare manifold Yes F4125/ BL-1 six bare manifold Yes

35 BEKA SINGLE LINE GREASE INJECTORS & MANIFOLD KITS BL-11 Injectors Technical Data Operating pressure: Max. 240 bar Min. 70 bar Relief pressure: < 55 bar Temperature range: -40 C to +93 C Metering lubricant: Fluid grease, grease up to NLGI 2 Metering volume: 1 to 11cm 3 /stroke Material: Steel, zinc/nickel plated Weight: Metering valve 2.8 kg Filling connection: 0.02 kg Technical Description The metering valve BL-11 supply the lubricant via pump pressure into the line and thus directly to the lubrication point. The lubricant metering is infinitely adjustable. The metering valve BL-11 has an indicator pin for visual function control. Accessories Optionally you can order a protective cap to protect the adjustment screw and metering bushings for quick adjustment of meeting volume. Lincoln Beka Part No. Description Part No. Interchangeable BL-11 injector Yes BL-11 injector vinyl cap No F4125/ BL-11 metering disc red F4125/ BL-11 metering disc silver F4125/ BL-11 metering disc gold F4125/ BL-11 metering disc black F4125/ BL-11 metering disc green ACCESSORIES Beka Part No BL-1 and BL-11 capped nipple Yes PROTECTIVE CAP METERING BUSHING Metering volume (cm 3 /stroke) Colour 3.0 red F4125/ silver F4125/ gold F4125/ black F4125/ green F4125/

36 PULSARLUBE SINGLE & MULTIPOINT AUTOMATIC LUBRICATORS Pulsarlube Single & Multipoint Lubricators demonstrate definitive advantages over the competition. Many organisations are aware that excellent lubrication is a crucial step and a good investment to optimise machinery life. However in reality, the lubrication budget is often treated as secondary and is frequently one of the first areas for budget cuts. It can be difficult to find the right way, the right time and the right amount to lubricate while determining what the best lubrication solution is for your machinery because optimum lubrication practices require skill, time, manpower and money. Pulsarlube offers a variety of lubrication products to solve all your lubrication needs. Pulsarlube E SERIES Gas Type Lubricator Compact and economical Disposable 60/120/240ml capacity Pulsarlube M SERIES Electro-mechanical Lubricator High operating pressure, multi-point capabilities and low temperature capabilities Service pack replacement 60/125/250/500ml capacity Pulsarlube MS SERIES Machine Synchronised Electro-mechanical Lubricator Prevents under and over lubrication by synchronising operation to equipment Service pack replacement 60/125/250/500ml capacity v -- Pulsarlube EX SERIES Electro-mechanical Lubricator for use in Hazardous Areas UlLcertified, remote installation capability, advanced diagnostics Service pack replacement 125/250ml capacity Pulsarlube MSP SERIES Machine Synchronised Externally powered Electro-mechanical Lubricator Synchronises to equipment, battery replacement not required for extended time Service pack replacement 60/125/250/500ml capacity Pulsarlube Mi SERIES Synchronised Electro-mechanical Lubricator with a Vibration Sensor Synchronised to equipment without electrical wiring, advanced vibration sensor Service pack replacement 60/125ml capacity 36

37 Pulsarlube PLC SERIES Electro-mechanical Lubricator that integrates with a PLC Manage dispensing rates through PLC, signal out to external alarm for warning/error messages Service pack replacement 60/120/240/480ml capacity Pulsarlube MULTI-POINT Multi-point Grease Lubrication Kit Remote installation lubricates 4 greasing points Operating pressure of 425psi Consists of a vertical pump, motor/gear set and microprocessor Kits are available to suit 2, 3, 4, 5, 6, 7 & 8 greasing points Pulsarlube OL500 Electro-mechanical Oiler Refillable, compatible with a wide range of oil viscosity, multi-point capability Refillable 500ml capacity Pulsarlube E0 SERIES Gas Type Lubricator Compact, economical Disposable 60/120/240ml capacity Service Packs Packs Include Grease pouch capacity: 60/125/250/500ml Battery Pack: 1. Standard Alkaline Battery DC 4.5V 2. Optional Lithium Battery DC 4.5V Dust Cover for damp or dusty conditions (disposable) Service Packs are replacement kits for Pulsarlube Electro-mechanical Lubricators 37

38 BEKAONE REFILLABLE SINGLE POINT GREASE LUBRICATOR The BEKAONE is a fully sealed, electro-mechanical single point grease lubricator that can be refilled in the field up to six times before disposal. Refillable with the grease of your choice, allows multiple different greases on different applications. Class leading 10 bar maximum pressure allows for remote mounting. BEKAONE Specifications Fully sealed electro-mechanical lubricator Refillable up to 6 times 120cc capacity Maximum operating pressure of 10bar & temp. up to 60 o C No grease cartridge or batteries to replace Remote installation up to 2m using 3/8 (OD) hose Available with heavy duty remote kits Kit comes with Single/Double/Triple Bracket, Grease Nipple, Isolation Valve, 3/8 hose and fittings Also suitable for oil Larger 250cc version coming soon REFILLABLE REUSABLE Heavy Duty Remote Mounting Kits BEKAONE-RK1 BEKAONE-RK2 BEKAONE-RK3 BEKAONE-HOSE Part Number Description Bekaone-120-I-24 Beka One Bekaone-RK1 Single Mounting Kit* Bekaone-RK2 Double Mounting Kit* Bekaone-RK3 Triple Mounting Kit* Bekaone-FK Remoting Fittings Kit Bekaone-Hose 3/8" Hose per metre A-14-B-BR 1/8" BSP M/F 90º adaptor brass BR 1/8" BSP M/F Straight adaptor *Mounting kit includes bracket, remote fittings kit and 2m hose per point A-14-B-BR BR BEKAONE-FK A large range of BEKAONE Accessories is available - See our website for more details alemlube.com.au alemlube.co.nz 38

39 WARRANTY POLICY Your Alemlube product is warranted to the original user against defects in workmanship or materials under normal use for a period of twenty four months* after purchase date unless stated otherwise. Any product which is determined to be defective in material and workmanship and returned to Alemlube P/L, shipping costs prepaid, will be repaired or replaced at Alemlube s option. This warranty also covers parts that are subject to wear such as O rings, packings, seals, springs, electronic and even electrical components. The warranty does not cover damage or failure which in the judgement of Alemlube arises from misuse, abrasion, corrosion, negligence, accidental damage, faulty installation or tampering. If Alemlube inspection discloses no defect in material or workmanship, repair or replacement and return will be made at customary charges. Alemlube has made a diligent effort to accurately illustrate and describe its product in all its literature. However, such illustrations and descriptions are not a warranty. The above express warranty is in lieu of and excludes all other warranties, express or implied, including, without limitation, merchantability or fitness for a particular purpose. The purchaser shall give written notice of any claim to Alemlube within ten days after discovery of any alleged defect. Alemlube shall not be liable for consequential damages, losses, delays, labour costs or any other expense directly or indirectly arising from use of the product, its liability being expressly limited to the replacement or repair of any defective product or an allowance of credit therefore. The remedy and recovery of the purchaser on ant claim against Alemlube, whether based on contract of this warranty or any alleged negligence shall be as stated and limited herein and shall be exclusive. * Applies to the vast majority of Alemlube products * Applies to 600 & 200 Series hand operated Grease Guns

40 Head Office 22 Green Street Brookvale NSW 2100 Phone: Fax: Automotive Head Office (VIC) 35 Cyber Loop Dandenong VIC 3175 Phone: Fax: Victoria/Tasmania Cyber loop Dandenong VIC 3175 Phone: Fax: New South Wales /ACT 8 Grevillea Street Eastern Creek NSW 2766 Phone: Fax: Western Australia 9 Kalinga Way Landsdale WA 6065 Phone: Fax: South Australia / Northern Territory Unit 2/ 91 Harrison Road Dudley Park SA 5008 Phone: Fax: Queensland / PNG 75 Kabi Circuit Deception Bay QLD 4508 Phone: Fax: Mackay Queensland 3/ 121 Boundary Road Mackay QLD 4740 Phone: Fax: New Zealand Unit 2/43 William Pickering Drive Albany Auckland NZ Phone: Fax: info@alemlube.com.au info@alemlube.co.nz Two Year Warranty applies to the vast majority of Alemlube products unless indicated otherwise. Double Warranty applies when equipment is installed and serviced by Alemlube technicians. Freight and installations costs not included. Freight costs vary from state to state. Specifications to change without prior notice 2016 Alemlube Pty Ltd LSC-1116