START HERE GRILLE OVERLAY INSTALL. 1) Turn off engine and chalk tires with stop block. Open Hood.

Transcription

1 LASER BILLET / REMOVAL & Grille Installation Guide Parts included (1) Laser Billet - Part # Polished or Part # - Black Hardware included (4) x 2 Pan Head Screws (4) Toggle Wing Fastener START HERE PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE INSTALLATION. Auto makers offer varied models to each vehicle occasionally manufacture more than one body style of same model. To assure your part is correct; our tech department can be contacted at tech@trexbillet.com to verify fitment assist with technical questions. All or inquires can be directed to info@trexbillet.com. In event you do not have internet access please call * APPLICATION MODELS VARY. WE RECOMMEND TO VERIFY FITMENT BEFORE BEGINNING INSTALLATION PROCESS. * IMAGES FEATURED IN THE INSTRUCTION DOCUMENTS MAY NOT ALWAYS EXACTLY MATCH YOUR GRILL. STEP 1 GRILLE OVERLAY INSTALL 1) Turn off engine chalk tires with stop block. Open Hood. PRO TIP: Before you begin, use M Painters Tape to apply a protective guard around work areas. Attend to fender bumper valance. This will help protect paint finish of your vehicle. Tools Required - Prying Tool Screwdriver set (Phillips Head) Screwdriver set (Flat Head) Pocket Knife FIG 1 STEP 2 FIG 2 FIGURES 2 & 2) Use a prying tool to caarefully Ford Pony Badging. Page 1 FIG

2 BILLET -/ #40 Grille REMOVAL assembly - Continued - START STEP 4 FIGURES FIGURES44-& 4) Assemble ) On each of provided front hardware tires, using a flat with new T-REX Grille. plastic clips. 4) Use #7 Wrench one or screw bolt on each of vehicle. FIG 44 STEP FIG FIGURE FIGURES64 & ) Identify ) On each pre-determined of front tires, using mounting a flat points. Slip Screws plastic clips. 4) Use #7 Wrench face (front).. one or screw bolt on each of vehicle. Grille HrdwARE assembly FIG 7 FIG 67 STEP 6 FIGURES FIGURES77& &88 6) Fix Take toggle bumper wing out fastener by two ontos screw near as seen frontincorner Figurelap. #7 & #8. 7) Carefully unplug headlight cable connections. There three on each. Grille assembly - Grille INSTALL - START STEP 7 6 7) Put into place new T-REX Grille. Center T-REX Grille over in bumper s factory grill opening. Grille INSTALL REMOVAL Process- continued Page 2 FIG 810

3 BILLET -/ #40 Grille INSTALL --Continued continued REMOVAL STEP 8 FIGURES 4 & ) Adjust 8) On each tires, using to of orfront up / down in a/ flat if out needed. Align evenlyplastic on all clips., 4) Use #7 Wrench place carefully press into so one that or screw bolt each in ofopening. vehicle. overlay hugsonclosely FIG 94 STEP 9 FIG 10 4 FIGURES FIGURES94& &10 Grille Fastened to Bumper ) 9) Once On each satisfied ofwith T-REX front tires, Grilleusing position a flat alignment over plastic oem clips./ 4) opening, Use #7press Wrench one or honey screw comb. bolt on each of vehicle. FIG 12 FIG 11 7 STEP 10 FIGURE FIGURES 127 & 8 10)Take 6) Press screw bumper out by factory two s so that near Toggle front Wing corner nutlap. can catch on 7) Carefully back of unplug factory. headlight cable connections. There three on each. STEP 11 6 FIGURES FIGURES FIG 1 11)The 8) Usebumper a Phillips should Head now be readytofor tighten removal. Place it face secure down overlay into place. on a flat Using an cushioned an extra long surface. flat head to hold toggle wings while tightening down 9) Using a flat will, help. carefully center bumper soft gasket (Fig. 10) Grille Process INSTALL - REMOVAL Page 2 FIG 14

4 REMOVAL VISUAL-INSPECTION Continued FIG 1 BILLET -/ #40 FIG 16 STEP 12 FIGURES ) Check over your work for hardware tightness visual inspection. STEP 1 1) At this point you want to look over your work examine gap alignments around all edges in between new T-REX Grille vehicle components body lines. Carefully close hood for a visual inspection. If adjustment is needed, you can loosen mounts shift to for even alignment. Inspect for Alignment FIGURES 9-11 FIG 17 Installation Process REMOVAL Process Page 42

5 T-REX GRILLES PRODUCT WARRANTY T-REX Truck Products warrants its products to be free from defects in material workmanship for lifetime of. T-REX Truck Products warrants finish of its products for a year period beginning at time of sale to end user. These warranties are limited warranties do not cover abuse, modification or improper installation nor do y cover finish failure caused by caustic cleaning agents, road salts or or chemicals. T-REX Truck Products reserves right to repair or replace a defective product at its sole discretion. Any T-REX product must be returned to T-REX for warranty conration must be returned at customer s expense. In event that product is deemed to be defective, repaired or replaced item will be returned via a surface shipping method to customer at T-REX Truck Products expense. No provision is made for any labor, rental car or or costs incurred by failure of its products. WARNING PLEASE CONSULT YOUR LOCAL AUTOMOTIVE ELECTRICAL PROFESSIONAL FOR INSTALLATION SERVICES AND ADVICE. T-REX IS ONLY EQUIPPED TO PROVIDE BASIC TECHNICAL ASSISTANCE DUE TO THE DIVERSITY OF VEHICLES, VEHICLE OPTIONS & MODIFICATIONS AND LIGHTING CONFIGURATION OPTIONS AVAILABLE. T-REX Truck Products cannot be held liable due to improper component installation / or faulty wiring. GENERAL GUIDELINES LED Lights & LED Light Bars operate at relatively high currents should only be installed by qualified personnel with experience in Switched / relayed high draw DC Circuits. - Light Bars are designed for use only with stard 12v DC power systems - Light Bars are for OFF-ROAD USE ONLY. Check your local laws & regulations regarding vehicle mounted lights. - Some Light Bars are equipped with waterproof connectors while ors are simply pig-tailed - Red Wires = POSITIVE Black Wires = NEGATIVE - ALWAYS install your lights on a fused circuit. Basic fusing guidelines: maximum A for every 10 of LED Light Bar. GENERAL USE, INSTALL AND ADJUSTMENT TIPS NOTE 1: T-REX Torch Series Grilles (with LED Light Bars installed), LED Light Bars mselves are for OFF-ROAD USE ONLY. NOTE 2: Light Bars in Torch Series Grilles are installed flush with from factory. This may or may not be ideal angle for each light depending on configuration of your vehicle its options /or modifications. To adjust angle of your light bars simply loosen mounting hardware on eir of each Light Bar, rotate Light Bar to adjust angle, n tighten hardware once desired angle is achieved (please be careful not to over-tighten mounting hardware or scratch protective powder-coat finish). It is best to adjust angle with vehicle on level ground with lights facing a wall, garage door or or solid barrier at a distance of approximately 2-0 feet. NOTE : Please consult a qualified automotive electrical professional for light bar wiring installation. NOTE 4: An optional universal wiring harness (part# 69HAR1) is also available that includes high-heat & oil/fuel resistant wires, waterproof connector, 12v relay, 12v rocker switch, in-line fuse holder. Our universal wiring harness significantly expedites installation process but is not a vehicles specific Plug & Play product does not eliminate need for a professional installation. Please contact your local T-REX dealer for more information or visit T-REX GRILLES PRODUCT WARRANTY LED Lighting Equipment Installation / Disclaimer Grille Care Information GRILLE CARE INFORMATION T-REX s are finest in industry but do require normal care. Wash regularly as you would when caring for your vehicles. Never use dish soap. POLISHED FINISH T-REX polished s should be waxed at same time that you wax vehicle can be cleaned with soap water. A polished finish can be cared for in same fashion that would care for your vehicles factory chrome. Never leave wet water spots as that may leave a blemish. MATTE BLACK FINISH Paint warranty applies to defects in material / or workmanship, it does not cover matte finish surface appearance. To enjoy matte appearance for many years to come, please follow se owner care maintenance tips. Get a no-shine matte car wash soap that uses no fillers, no silicone, won t strip your matte paint of its layer of protection. Do not use wax, detail spray, armorall, or any products made for normal paint. Use only products specifically developed for matte finish paint. Do not use products that are even mildly abrasive, such as polishes, glazes, or rubbing compounds. Do not use mechanical cleaners or polishers. Do not use terry cloth, cloth, or paper towels. Do not rub finish vigorously, this will burnish paint finish, causing a permanent shiny spot. Shiny spots cannot be d. Do not use commercial car wash facilities or ir shine enhancement products. Most car wash brushes, large mechanized towels, shine enhancement products can damage matte paint. Remove foreign substances such as insect remains, tar, road debris using a soft applicator a mild solvent; saturate soak area before cleaning rub lightly. H-wash with a soft wash mitt mild cleaning product safe for matte paint. Use microfiber cleaning cloths with alcohol-based window cleaner for basic surface clean-up. GLOSS BLACK FINISH T-REX Grilles with Gloss Black Powder Coated Finish may be washed regularly as you would when caring for your vehicles finish using soap water. T-REX s should be waxed at same time that you wax vehicle. As a general rule, anything you use to clean your vehicles painted surfaces can be used to clean maintain your T-REX. A Gloss powder Coated Finish can be cared for in same fashion that you would care for your vehicles factory paint job. Never leave wet water spots as that may leave a blemish.