Industrial Distribution Group. Keysert and Keensert. Commercial-Grade and Mil-Spec Solid Threaded Inserts, Tooling, & Kits
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1 Industrial Distribution Group and Keensert CommercialGrade and MilSpec Solid ed Inserts, ing, & Kits
2 Contents KEYSERT ND Keensert and Removal... 3 Thin and Heavywall s... 4 Carbon and Stainless Steel Bulk s... 5 Solid s... 6 Extra Heavy Duty s... 7 ing and 4Piece Range Kits Piece and Master Range Kits... 9 CrossReference Index...10 Miniature and ightweight Keenserts...11 Heavy Duty Keenserts...12 Extra Heavy Duty Keenserts...13 Metric Keenserts...14 KEYSERT ND Keensert Repair Inserts The Solid lternative for Repair Designed to repair damaged threads or for use in original equipment, s and Keenserts provide easy installation and versatility. Featuring a keylocking action that prevents rotation due to vibration or torsion, commercialgrade s and Keenserts can be used in a wide range of materials and applications. Commercialgrade s are available in carbon and stainless steel, both inch and metric series, and are supplied in Thinwall, Heavy Duty, Extra Heavy Duty, and Solid styles. s are offered individually or in kits. vailable in stainless steel, Keenserts are manufactured and tested according to MII45914 rev. This rigorous process includes testing internal and external threads (proof and pullout), torqueout, locking torque (where applicable), nondestructive testing, and magnetic permeability testing. In addition, Keenserts offer complete traceability and are available in internal threadlocking and miniature sizes. Features Installed with standard drills and taps Easy installation May be used in a variety of materials: aluminum, magnesium, cold rolled steel Easy to remove Passivated to enhance corrosionresistance and finish Counterbored internal thread on Inch Series Keenserts; countersunk internal thread on Metric Series Typical pplications Trucks, RVs Machinery, Small Engines Molds, and Die MRO Tasks Important Note These inserts are not recommended for use in brittle materials, such as cast iron or plastic 2 FSIndustrial.com 2015 lcoa Fastening Systems & Rings. Printed in U.S..
3 Introduction and Removal out old threads with a standard drill. Note: is oversize see charts for proper dimensions. Chamfer the hole with a standard countersink ( ). Tap new threads with a standard tap. See charts for proper size and depth. Screw in the insert until slightly below surface. Drive keys down with several hammer taps on the proper installation tool. Removal out material between keys and internal thread with standard drill to specified depth (refer to charts for proper dimensions). Deflect keys inward and break off. Remove insert using an EZ OUT or similar type tool. Same size replacement insert may be installed in the original hole. 3
4 Carbon and Stainless Steel Bulk s Thinwall Inch Series Insert Removal Carbon Stainless / / / / / / / / / /220 External (Mod.) Class 2 ength in /.000 5/ I / /32 1/8 3/ Q / /32 3/16 7/ X / /32 3/16 1/ / / /32 3/16 9/ / / /32 3/16 5/ / / /32 3/16 Heavy Duty Inch Series Carbon Stainless Insert Removal External (Mod.) Class 2 ength in / / I / /32 1/ / / / / / / / / / / / / / / /410* /416* /89* /814* * * * /87* /812* /47* /412* /26* /212* * fit 3/ Q / /32 1/8 7/ X / /32 3/16 1/ / / /32 3/16 9/ / / /32 3/16 5/ / / /32 3/16 3/ / / /32 3/16 3/ / / /32 3/16 7/ / / /32 5/16 1 1/ / / /32 5/16 1 1/ / / /32 5/16 1 3/ / / /32 5/16 1 1/ / / /32 5/16 1 5/ / / /32 5/16 1 7/ / / /32 5/16 4 FSIndustrial.com
5 Carbon and Stainless Steel Bulk s Technical Notes: Material: Finish: Tolerances: Inserts C1215 or equivalent (carbon) 303 stainless steel (stainless) Keys 302 Stainless Steel Carbon Steel Inserts Zinc Phosphate and Ferrocote 3643 Oil Stainless Steel Inserts Passivated ±0.010 inch or ±.25 mm unless specified otherwise Dimensions: Inch sizes are in inches Metric sizes are in millimeters Keys: Inserts with internal thread size 5/16 or M7 and larger are furnished with 4 locking keys Thinwall Metric Insert Removal Carbon Stainless External Class 6g ength in. +.25/ M5.8 M M M61 M M M M M M M M Heavy Duty Metric Carbon Stainless M M M M M M Insert Removal External Class 6g ength in. +.25/ M4.7 M M M5.8 M M M61 M M M M M M M M M M M M161.5 M M M M M M M M M M M181.5 M M M M201.5 M M M221.5 M M M M242 M M
6 Solid s Solid threaded inserts are perfect for: relocating holes that have been drilled or tapped in the wrong place plugging holes or filling in holes that are too big Solid Inch Insert Removal Carbon Stainless External (Mod.) Class 2 ength in / / I / /32 1/ / Q / /32 1/ / X / /32 3/ / / / /32 3/ / / / /32 3/ / / / /32 3/ / / / /32 3/ / / / /32 5/ / /32 5/ / / / /32 5/ / / / /32 5/ / / / /32 5/16 Solid Metric Insert Removal Carbon Stainless External (Mod.) Class 6g ength in. +.25/ M M M M M M M M M M M M M M M M M M M M M M FSIndustrial.com
7 Extra Heavy Duty s Extra Heavy Duty s are preferred where: extra strength / torque out is required parent material has sufficient space for a heavier wall larger hole needs to be reduced to a smaller size Extra Heavy Duty Inch Carbon Stainless Insert Removal External (Mod.) Class 2 ength in / / I / /32 1/ / Q / /32 1/ / / / / / / / / / / / / / / /410* /416* /89* /814* * * * fit 7/ X / /32 3/16 1/ / / /32 3/16 9/ / / /32 3/16 5/ / / /32 3/16 3/ / / /32 3/16 7/ / / /32 5/16 7/ / / /32 5/ / /32 5/16 1 1/ / / /32 5/16 1 3/ / / /32 5/16 1 1/ / / /32 5/16 7
8 ing & 4Piece Range Kits ing Range Kit/72000 ingonly Range Kit Installs Inch Series (TW & HD) Installs Metric Series (TW & HD) #10 M /4" M /16" M /8"7/16" M /2"9/16" M /8" M /4"7/8" M " N/ 4Piece Range Kits UNC Carbon Steel Thinwall/ / / / / UNC Stainless Steel Thinwall/ / / / / Metric Coarse Carbon Steel Thinwall/75003 M M M M Metric Coarse Stainless Steel Thinwall/75004 M M M M FSIndustrial.com
9 6Piece & Master Range Kits 6Piece Range Kits UNC Carbon Steel HeavyDuty/ / / / / / / Carbon Steel HeavyDuty/ / / / / / / UNC Stainless Steel HeavyDuty/ / / / / / / Stainless Steel HeavyDuty/ / / / / / / Master Range Kits UNC Carbon Steel HeavyDuty/ / / / / / / / / / Carbon Steel HeavyDuty/ / / / / / / / / / UNC Stainless Steel HeavyDuty/ / / / / / / / / / Stainless Steel HeavyDuty/ / / / / / / / / /
10 CrossReference Index Carbon Steel CrossReference Index RKK 1/ RKK RKK1 1/ RKK 1/ RKK RKK1 1/ RKK 5/ RKK 1/ RKK RKK 5/ RKK 1/ RKK RKK 3/ RKK 5/ KNM 5x0.8F RKK 3/ RKK 5/ KNM 6x1F RKK 7/ RKK 3/ KNM 8x1.25F RKK 7/ RKK 3/ KNM10x1.5F RKK 1/ RKK 7/ KNM12x1.75F RKK 1/ RKK 7/ KNM 8x1F RKK 9/ RKK 1/ KNM 10x1.25F RKK 5/ RKK 1/ KNM 12x1.25F RKK 3/ RKK 9/ KNHM 14x2F RKK 7/ RKK 5/ KNHM 14x1.5F RKK RKK 3/ KNHM 16x1.5F RKK 1 1/ RKK 7/ KNHM 18x1.5F RKK1 1/ RKK KNHM 20x1.5F RKK1 1/ RKK KNHM 22x1.5F RKK RKK1 1/ KNHM 24x2F 10 FSIndustrial.com
11 Miniature and ightweight Keenserts Miniature Inserts Dimensions Removal Nonocking MS MS MS MS ocking MS MS MS MS Class 3B 2 56 UNJC 4 40 UNJC 6 32 UNJC 8 32 UNJC External 8 32 UNC / T /.000 2B Part DS02 TKNC02* #33 (.113) 1/ DS04 TKNC04* #29 (.136) DS06 TKNC06* #21 (.159) /4 28 3/ DS08 TKNC08* #8 (.199) 1/8 ightweight Inserts Nonocking Dimensions Removal Nonocking External Class 2 (mod.) +.010/.000 Part MS DS3 TD1032* 5/ / MS DS3 TD1024* MS /4 28 DS4 TD428* 3/ / MS /4 20 DS4 TD420* MS /16 24 DS5 TD524* 7/ / MS /16 18 DS5 TD518* MS /8 24 DS6 TD624* 1/ / MS /8 16 DS6 TD616* MS /16 20 DS7 TD720* 9/ / MS /16 14 DS7 TD714* MS /2 20 DS8 TD820* 5/ / MS /2 13 DS8 TD813* 7/32 5/32 9/32 11/32 13/32 3/16 15/32 17/32 ightweight Inserts ocking Dimensions Removal ocking External Class 2 (mod.) +.010/.000 Part MS DS3 TD1032* 5/ / MS DS3 TD1024* MS / DS4 TD428* 3/ / MS / DS4 TD420* MS / DS5 TD524* 7/ / MS * 5/ DS5 TD518* MS / DS6 TD624* 1/ / MS / DS6 TD616* MS / DS7 TD720* 9/ / MS / DS7 TD714* MS * 1/ DS8 TD820* 5/ / MS / DS8 TD813* 7/32 5/32 9/32 11/32 13/32 3/16 15/32 17/32 * Indicates minimum activitylimited availability. Minimums may apply. FSIndustrial.com 11
12 Heavy Duty Keenserts Heavy Duty Inserts Nonocking Dimensions Removal Nonocking External * Class 2 (mod.) C' Bore +.010/.000 Part MS HDS3 THD1032* 3/ / MS HDS3 THD1024* MS * 1/428 HDS4 THD428* 7/ / MS /420 HDS4 THD420* 0.07 MS /1624 HDS5 THD524* 1/ / MS /1618 HDS5 THD518* MS /824 HDS6 THD624* 9/ / MS /816 HDS6 THD616* MS /1620 HDS7 THD720* 5/ / MS /1614 HDS7 THD714* MS /220 11/ /1611 HDS8 THD820* NS NS 0.75 MS /213 HDS8 THD813* MS / / /1616 HDS9 THD918* UN 0.94 MS * 9/1612 HDS9 THD912* MS /818 7/ /814 HDS10 THD1018* 1.00 MS /811 HDS10 THD1011* MS /416 11/ /8 12 HDS12 THD1216* 1.31 MS /410 HDS12 THD1210* MS * 7/814 11/ /4 12 HDS14 THD1414* 1.44 MS * 7/89 HDS14 THD1409* MS / /8 12 HDS16 THD1612* 1.56 MS * 18 HDS16 THD1608* 9/32 1/8 11/32 13/32 15/32 17/32 3/16 19/32 23/32 25/32 31/32 13/32 5/16 17/32 Heavy Duty Inserts ocking Dimensions Removal ocking External * Class 2 (mod.) C' Bore +.010/.000 MS HDS3 THD1032* 3/ / MS HDS3 THD1024* MS / HDS4 THD428* 7/ / MS / HDS4 THD420* 0.07 MS / HDS5 THD524* 1/ / MS / HDS5 THD518* MS / HDS6 THD624* 9/ / MS / HDS6 THD616* MS * 7/ HDS7 THD720* 5/ / MS / HDS7 THD714* MS /220 11/ NS /1611 HDS8 THD820* NS 0.75 MS / HDS8 THD813* MS / / /1616 HDS9 THD918* UN 0.94 MS * 9/ HDS9 THD912* MS * 5/ / /814 HDS10 THD1018* 1.00 MS / HDS10 THD1011* MS / / /8 12 HDS12 THD1216* 1.44 MS * 3/ HDS12 THD1210* MS * 7/ / /4 12 HDS14 THD1414* 1.56 MS * 7/ HDS14 THD1409* MS * / /8 12 HDS16 THD1612* 1.68 MS * HDS16 THD1608* 9/32 1/8 11/32 13/32 15/32 17/32 3/16 19/32 23/32 25/32 31/32 13/32 5/16 17/32 * Indicates minimum activitylimited availability. Minimums may apply. 12 FSIndustrial.com
13 Extra Heavy Duty Keenserts Extra Heavy Duty Inserts Nonocking Dimensions Removal Nonocking External Class 2 C' Bore +.010/.000 Part Installaton MS XHDS3 THXD* 7/ / MS * 1024 XHDS3 THXD* MS * 1/428 XHDS4 THXD* 1/ / MS /420 XHDS4 THXD*.07 MS * 5/1624 XHDS5 THXD* 9/ / MS * 5/1618 XHDS5 THXD* MS * 3/824 XHDS6 THXD* 5/ / MS /816 XHDS6 THXD* MS * 7/ /1611 NS /1611 XHDS7 THXD* NS 0.68 MS * 7/1614 XHDS7 THXD* MS * 1/220 13/ /1616 XHDS8 THXD* 0.75 MS /213 XHDS8 THXD* MS * 9/1618 7/ /814 XHDS9 THXD* 0.94 MS * 9/1612 XHDS9 THXD* MS * 5/ XHDS10 THXD* 1.00 MS * 5/811 XHDS10 THXD* MS * 3/416 11/ /412 XHDS12 THXD* 1.31 MS * 3/410 XHDS12 THXD* MS * 7/814 13/ /812 XHDS14 THXD* 1.44 MS * 7/89 XHDS14 THXD* MS * / /212 XHDS16 THXD* 1.56 MS * 18 XHDS16 THXD* 11/32 15/32 17/32 19/32 23/32 25/32 27/32 13/32 17/32 17/32 111/32 3/16 5/16 Extra Heavy Duty Inserts ocking Dimensions Removal Nonocking External Class 2 C' Bore +.010/.000 Part MS * XHDS3 THXD* 7/ / MS * XHDS3 THXD* MS * 1/ XHDS4 THXD* 1/ / MS * 1/ XHDS4 THXD*.07 MS * 5/ XHDS5 THXD* 9/ / MS * 5/ XHDS5 THXD* MS * 3/ XHDS6 THXD* 5/ / MS * 3/ XHDS6 THXD* MS * 7/ / NS /1611 XHDS7 THXD* NS 0.68 MS * 7/ XHDS7 THXD* MS * 1/ / /1616 XHDS8 THXD* 0.75 MS * 1/ XHDS8 THXD* MS * 9/ / /814 XHDS9 THXD* 0.94 MS * 9/ XHDS9 THXD* MS * 5/ XHDS10 THXD* 1.00 MS * 5/ XHDS10 THXD* MS * 3/ / /412 XHDS12 THXD* 1.44 MS * 3/ XHDS12 THXD* MS * 7/ / /812 XHDS14 THXD* 1.56 MS * 7/89.71 XHDS14 THXD* MS * / /212 XHDS16 THXD* 1.68 MS * XHDS16 THXD* * Indicates minimum activitylimited availability. Minimums may apply. 11/32 15/32 17/32 19/32 23/32 25/32 27/32 13/32 17/32 17/32 111/32 3/16 5/16 FSIndustrial.com 13
14 ightweight Metric Keenserts ightweight Metric Inserts Nonocking Dimensions Removal Nonocking Class 5H External Class 4H ± /.00 Part KNM 5x0.8 M 5x0.8 M 8x M 8x DSM5 TM5* KNM 6x1.0 M 6x1.0 M 10x M 10x DSM6 TM6* 7.50 KNM 8x1.25 M 8x1.25 M 12x M 12x DSM8 TM8* 9.50 KNM 8x1.0 M 8x1.0 M 12x M 12x DSM8 TM8* 9.50 KNM 10x1.5 M 10x1.5 M 14X M 14X DSM10 TM10* KNM 10x1.25* M 10x1.25 M 14X M 14X DSM10 TM10* KNM 12x1.75* M 12x1.75 M 16X M 16X DSM12 TM12* KNM 12x1.25* M 12x1.25 M 16X M 16X DSM12 TM12* ightweight Metric Inserts ocking Dimensions Removal ocking Class 5H External Class 4H ± /.00 Part KNM 5x0.8 M 5x0.8 M 8x M 8x DSM5 TM5* KNM 6x1.0 M 6x1.0 M 10x M 10x DSM6 TM6* 7.50 KNM 8x1.25 M 8x1.25 M 12x M 12x DSM8 TM8* 9.50 KNM 8x1.0 M 8x1.0 M 12x M 12x DSM8 TM8* 9.50 KNM 10x1.5 M 10x1.5 M 14X M 14X DSM10 TM10* KNM 10x1.25* M 10x1.25 M 14X M 14X DSM10 TM10* KNM 12x1.75 M 12x1.75 M 16X M 16X DSM12 TM12* KNM 12x1.25* M 12x1.25 M 16X M 16X DSM12 TM12* * Indicates minimum activitylimited availability. Minimums may apply FSIndustrial.com
15 Heavy Duty Metric Keenserts Heavy Duty Metric Inserts Nonocking Dimensions Removal Nonocking Class 5H External Class 4H (MM 2 ) ± /.00 Part KNHM 4x0.7 M 4x0.7 M 8x M 8x HDSM4 THM4* KNHM 5x0.8 M 5x0.8 M 10x M 10x HDSM5 THM5* 7.50 KNHM 6x1.0 M 6x1.0 M 12x M 12x HDSM6 THM6* 9.50 KNHM 8x1.25 M 8x1.25 M 14X M 14X HDSM8 THM8* KNHM 8x1.0 M 8x1.0 M 14X M 14X HDSM8 THM8* KNHM 10x1.5 M 10x1.5 M 16X M 16X HDSM10 THM10* KNHM 10x1.25* M 10x1.25 M 16x M 16x HDSM10 THM10* KNHM 12x1.75 M 12x1.75 M 18X M 18X HDSM12 THM12* KNHM 12x1.5* M 12x1.5 M 18x M 18x HDSM12 THM12* KNHM 12x1.25* M 12x1.25 M 18x M 18x HDSM12 THM12* KNHM 14x2.0* M 14x2.0 M 20x M 20x HDSM14 THM14* KNHM 14x1.5* M 14x1.5 M 20x M 20x HDSM14 THM14* KNHM16x2.0 M 16x2.0 M 22x M 22x HDSM16 THM16* KNHM 16x1.5* M 16x1.5 M 22x M 22x HDSM16 THM16* KNHM 18x1.5* M 18x1.5 M 24x M 24x HDSM18 THM18* KNHM 20x2.5* M 20x2.5 M 30x M 30x HDSM20 THM20* KNHM 20x1.5* M 20x1.5 M 30x M 30x HDSM20 THM20* KNHM 22x1.5* M 22x1.5 M 32x M 32x HDSM22 THM22* KNHM 24x3.0* M 24x3.0 M 33x M 33x HDSM24 THM24* KNHM 24x2.0* M 24x2.0 M 33x M 33x HDSM24 THM24* Heavy Duty Metric Inserts ocking Dimensions Removal ocking Class 5H External Class 4H (MM 2 ) ± /.00 Part KNHM 4x0.7* M 4x0.7 M 8x M 8x HDSM4 THM4* KNHM 5x0.8* M 5x0.8 M 10x M 10x HDSM5 THM5* 7.50 KNHM 6x1.0 M 6x1.0 M 12x M 12x HDSM6 THM6* 9.50 KNHM 8x1.25 M 8x1.25 M 14X M 14X HDSM8 THM8* KNHM 8x1.0* M 8x1.0 M 14X M 14X HDSM8 THM8* KNHM 10x1.5 M 10x1.5 M 16X M 16X HDSM10 THM10* KNHM 10x1.25* M 10x1.25 M 16x M 16x HDSM10 THM10* KNHM 12x1.75 M 12x1.75 M 18X M 18X HDSM12 THM12* KNHM 12x1.5* M 12x1.5 M 18x M 18x HDSM12 THM12* KNHM 12x1.25* M 12x1.25 M 18x M 18x HDSM12 THM12* KNHM 14x2.0* M 14x2.0 M 20x M 20x HDSM14 THM14* KNHM 14x1.5* M 14x1.5 M 20x M 20x HDSM14 THM14* KNHM 16x2.0* M 16x2.0 M 22x M 22x HDSM16 THM16* KNHM 16x1.5* M 16x1.5 M 22x M 22x HDSM16 THM16* KNHM 18x1.5* M 18x1.5 M 24x M 24x HDSM18 THM18* KNHM 20x2.5* M 20x2.5 M 30x M 30x HDSM20 THM20* KNHM 20x1.5* M 20x1.5 M 30x M 30x HDSM20 THM20* KNHM 22x1.5* M 22x1.5 M 32x M 32x HDSM22 THM22* KNHM 24x3.0* M 24x3.0 M 33x M 33x HDSM24 THM24* KNHM 24x2.0* M 24x2.0 M 33x M 33x HDSM24 THM24* * Indicates minimum activitylimited availability. Minimums may apply FSIndustrial.com 15
16 lcoa Fastening Systems & Rings TM For more than 120 years, the name lcoa has been recognized worldwide as a strong leader in product quality and customer support. These strengths are found in every product manufactured for lcoa Fastening Systems & Rings, offering the greatest breadth and depth of fastening system solutions in the industry. lcoa Fastening Systems & Rings (FSR) maintains company offices in the United States and in many other countries. FSR fastener distributors are also located in many of the world s industrial centers, where they provide a ready source of FSR fasteners, installation tools, tool parts, and application assistance. mericas International ocations Group Headquarters 8001 Imperial Drive Waco, TX 76712, US P.O. Box 8117 Waco, TX , US Tel: Fax: Fasteners Division 1 Corporate Drive Kingston, NY 12401, US Tel: Fax: North Macrthur Drive Tracy, C 95376, US Tel: Fax: Clay Terrace Blvd. Suite 250 Carmel, IN 46032, US Tel: Fax: venida Parque ira Tacubaya Mexico C P Tel: Fax: v. Nações Unidas, Torre Oeste, 3º andar São Paulo SP Brasil Tel: Fax: Unit no. 28, Chowringhee Court 55/1, Chowringhee Road Kolkata India Tel: /80 Fax: lcoa Japan td. #1013 NBF Hibiya Bldg. Uchisaiwaicho, Chiyodaku Tokyo Japan Tel: Fax: Centre Road Clayton, Victoria, 3168 ustralia Tel: Fax: Unit C, Stafford Park 7 Telford, Shropshire TF3, 3BQ United Kingdom Tel: Fax: Fasteners Division St Cosme Operations 9 rue de Cressonnieres Saint Cosme en Varais France Tel: Fax: Fasteners Division Kelkheim Operations Industriestr Kelkheim Germany Tel: +49 [0] Fax: +49 [0] Rings Division 58 Yinsheng Road, Shengpu Suzhou Industrial Park Suzhou Jiangsu China Tel: Fax: FSIndustrial.com The information contained in this publication is only for general guidance, and is not intended to create any warranty, express, implied, or statutory; all warranties are contained only in FSR s written quotations, acknowledgments, and/or purchase orders. It is recommended that the user secure specific, uptodate data and information regarding each application and/or use of such products lcoa Fastening Systems & Rings. ll rights reserved. FS
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