Crane Components Technical Catalogue

Transcription

1 Crane Components Technical Catalogue 50 Years Experience in the Development and Production of ing Equipment

2 Contents 1 Podem Travel Electric Motors (Page 22) Lifting Electric Motors (Page 22) 4 Electric Wire Rope s 8 Foot Mounted, MT Series (2/1) 9 Foot Mounted, M Series (2/1) 10 Foot Mounted, MT Series (4/1) 11 Foot Mounted, M Series (4/1) 12 Normal Headroom, MT Series (2/1) 13 Normal Headroom, M Series (2/1) 14 Normal Headroom, MT Series (4/1) Normal Headroom, M Series (4/1) Low Headroom, MT Series (2/1) End Carriages (Page 24) Motor-reducers (Page 25) Double Girder Trolleys (Page 21) Wire Rope s: Foot Mounted (Pages 8-11) Normal Headroom (Pages 12-15) Low Headroom (Pages 16-19) Electric Power Sulpay 17 Low Headroom, M Series (2/1) 18 Low Headroom, MT Series (4/1) 19 Low Headroom, M Series (4/1) 20 Explosion-proof Electric Wire Rope 21 Double Girder Trolleys 22 Lifting & Travel Electric Motors 24 for High Lifting Heights 25 Special Crane Components & Engineering Solutions Pendant Control or Radio Remote 26 End-carriages 29 References

3 Podem 50 Years Experience & Know-how 1 April 1, 1961 The official establishment of Podem. The Bulgaria based state owned production company was created to supply the crane industries in all Eastern European countries and former Soviet Union with electrical wire rope hoists Podem became the biggest hoists manufacturer worldwide. Production capacity reached 100,000 wire rope hoists per year ( units / 1981). Podem created distributions in more than 70 countries around the world represented by its commercial structures Balkancar-Podem and other Podem brand names. Podemcrane AD aim is to be recognized as a leading crane components supplier worldwide for crane manufacturers and end users. Our qualified engineering staff, modern production equipment and 50 years experience provide reliable products for all kind of industries The former state owned company was fully privatized. The new company Podemcrane AD the successor of Podem, started operation and continued to promote the Podem brand along with the new one Podemcrane. April 1, 2011 The total number of produced hoists in Podem factory units. Podemcrane is clearly the biggest hoist manufacturer in Central and Eastern Europe and has remained one of the most progressive companies in the industry. We are designing reliable products reflecting our customers individual needs. We have experienced engineers who make sure our production is efficient and well controlled. Product testing and quality control remain of great importance. Our production factory spreads on a territory of sq.m.

4 Podem A Progressive European Crane Components Supplier 2 By using Podem s products you will get: Quality products: All products meet the European Standards and the Machinery Directive 2006/42/EC The components of the hoist comply with the requirements of the Directive and CE mark confirms the conformity of the whole equipment The quality of the products is assured by the Integrated Management Systems ISO 9001:2008 and BS OHSAS 18001:2007 Carefully selected suppliers and Incoming control of raw materials Continuous monitoring and regular control: Spectroscopic analysis DetInvolute control machine 3D Coordinate Measuring Machine Reliable products: Product testing on each product (from 0.8 to 50 t) sold from the factory. Test towers up to 5, 10 and 50 t. Highest possible reliability level offered in the industry as a result of very big experience in product design, modern production organization and strict quality control. Up-to-day technical characteristics of the products thanks to our close connection with our distributors and knowledge of the market. Reduced delivery time thanks to flexible production organization: sq.m production facility located in European Union (Gabrovo, Bulgaria) using high-tech processes technology and manufacturing systems and offers the fast manufacturing times in serial and non serial production: CNC Plasma cutting machine to cut precisely steel using a plasma torch CNC multi-spindle turning centres CNC Twin-spindle production turning centres CNC automatic lathes CNC Vertical lathes Vacuum furnace and Ion carbonitriding Furnace Gear-cutting machines Painting camera

5 3 Sales and product support: Well placed logistic stores closed to all Europe and easy connections to Middle East, Africa and Asia 24 hour sales support and order process. Marketing and advertising support Distribution network in Europe, Middle East, Africa and Asia Full range of spare parts not only for the existing model but also for all models produced in the past (series T, M and MT) Different engineering solutions for Products matching your individual needs thanks to experienced team of mechanical and electrical engineers and flexible organization

6 Electric Wire Rope s Features 4 Podem s wire rope hoist range provides solutions for cranes and replacement applications. There are two series M and MT from 0.8 to 50 t, covering the light, medium and heavy operation modes. A wide range of lifting speeds and lifting heights is available. Lifting reducer Planetary gearboxes (2 or 3 stages) developed specially for lifting mechanism offers high reliability and compact size, many options for lifting speeds and low noise level (79-82dB). Lubricated for life for minimum maintenance. Advantages of Podem s electric wire rope hoists: Excellent price/performance ratio Long life Highest possible reliability levels offered in the industry (after a comprehensive tests to other leading world brands) Operational safety Easy maintenance Low service costs Perfect for tougher working conditions Outstanding value for money Simple classic design Self braking lifting motor The three-phase asynchronous electric motors with cylindrical rotor and build-in DC disc brake are available for single or dual speed option. The single polarity motor allows inverter control for smooth acceleration and deceleration of lifting speed. Thermal protection and insulation class F are standard features for Podem s motors. Conical rotor motors are available for special application. Wire rope guide Rope guide made of tough plastic and metal reliable operation even in critical environments. The rope guide consists of three parts: the guide ring, pressure spring and rollers. The pressure spring ensures that the rope sits correctly into the drum groove whilst the guide ring always maintains the rope in the correct position preventing the rope from coming off the drum groove. Movement of the guide ring across the drum activates the up/down limit switch. Rollers mounted on anti-friction bearings allows smooth rope lead and prolongs the life of the rope. Ropes are galvanized and high endurance class.

7 5 Over-load limiter All hoists are endowed with overload limiter are with 2 reaction thresholds: 1st Stop: Activating a Warning 2nd Stop: Stopping both lifting and actions Secure system for switching-off when overload Smooth descent of the load after overload Intelligent system for detection of dynamic overloads Fine adjustment Construction meeting the strongest requirements in the industry Dynamometric pin overload limiter. It is optional with many extra features: Load spectrum/ measuring device, lifting calculation etc. Body Stable construction provides reliable and precise operation of the whole mechanism. Precision body component assembling and high quality and controlled welding. Processing of the body on one place. Control panel Every hoist is equipped with high quality full-set control panel. Any special requirement (wireless push button, inverters) can be included under request.

8 Electric Wire Rope s Standard Products Table 6 Electric wire rope hoists Standard products Groups Lifting speed (m/min)* Rope falls FEM ISO V1 V2 H0 H1 H2 H m M5 MT205 / MT305 2/1 8/2,6 12/ m M6 MT306 2/1 8/2,6 12/ m M6 MT304 4/1 4/1,3 6/ m M5 MT308 2/1 8/2,6 12/ m M6 MT310 2/1 8/2,6 12/ m M5 MT305 4/1 4/1,3 6/ m M6 MT313 2/1 8/2,6 12/ m M6 MT306 4/1 4/1,3 6/ m M5 MT312 2/1 8/2,6 12/ m M5 MT316 2/1 8/2,6 12/ m M5 MT308 4/1 4/1,3 6/ m M6 MT310 4/1 4/1,3 6/ m M6 MT520 2/1 8/2,6 12/ m M6 MT313 4/1 4/1,3 6/ m M5 MT312 4/1 4/1,3 6/ m M5 MT525 2/1 8/2,6 12/ m M6 M732 2/1 8/2,6 12/1, m M5 MT316 4/1 4/1,3 6/ m M6 MT520 4/1 4/1,3 6/ m M5 M740 2/1 8/2,6 12/1, m M5 MT525 4/1 4/1,3 6/ Am M4 M750 2/1 5.5/1.3 8,3/2, m M5 M950 2/1 5/1,2 10/1, m M6 M732 4/1 4/1,3 6/0, m M5 M740 4/1 4/1,3 6/0, m M6 M940 4/1 2,5/0,6 5/0, Am M4 M750 4/1 2,8/0,7 4,1/1, m M5 M950 4/1 2,5/0,6 5/0, m M5 M1100 2/1 3/0,7 5/0, Am M4 M963 4/1 2,5/0,6 5/0, Am M4 M1125 2/1 3/0,7 5/0, Am M4 M980 4/1 2,5/0,6 3,7/0, Am M4 M980* 4/1 3.,7/1 0,5 5, m M5 M1100 4/1 1,5/0,35 2,5/0, m M5 M1100* 4/1 2,5/0,8 0,4 4, Am M4 M1125 4/1 1,5/0,35 2,5/0, Am M4 M1125* 4/1 2/0.6 0,3 3, Type speed (m/min), capacity to kg with monorail electric trolley for standard headroom 20/6,5 with monorail electric trolley for low headroom 20/5 with double rail trolley 20/6 (up to 16 t), 16/5 (above 16 t) * Optional with cylindrical lifting motor ** Single speed hoists are available under request Standard product means Optional Dual speed motors Inverter control Speeds according to the standard table: V1, V2 Other speeds Lifting height: 7-26 m Up to 80 m (related to the capacity) Three-phase AC power supply, 400 V / 50 Hz 415 V, 480 V, 500 V, 60 Hz Control panel / Pendant control 6 buttons Without control panel / Other pendants, Radio control 48V 24 V, 42 V, 110 V, 220 V, etc Temperature range: min. -20 C... max +40 C / -40 C, +50 C, +60 C Relevant humidity: < 80% > 80% IP54 IP65, IP66 Curve monorail (Radius min 1.5 m) Reeving 2/1, 4/1 True vertical lifting (4/2)

9 Electric Wire Rope s Selection Criteria 7 Old description: 52 МТ312 H10 V1 4/1 M E K 20/5 New trade description 5 MT312 H10 V4 4/1 M LC 52 20/5 F 5 MT 312 H10 V4 4/1 M Load capacity in tones (5 t) (MT, M, MEx series) size (3) and drum hoisting force (12 kn) in meters (10 m) Lifting speed in meters per minute (4 m/min), 50Hz Reeving (Rope falls 4/1) Speed (M Micro, D Double, S Single, I Inverter control) L 52 20/5 F Type (F Foot Mounted, N Normal Headroom, NR Normal headroom (curve), LC Low headroom (counter-weight), LB Low headroom (balance wheel), DU Double rail trolley (parallel), DX Double rail trolley (perpendicular) Electrical equipment code (20 Emergency stop and thermal protection, 21 Emergency stop, thermal protection and latch key, 52 Load limiter, emergency stop and thermal protection, 53 Load limiter, emergency stop, thermal protection and latch key) Trolley speed in meters per minute (20/5 m/min) Extras as: C Second brake, M Manual realize, TM Tandem, etc Special climate execution ( Standard ( C), F Cold, G High Temp. ( C), T Tropical, X Chemical) Selection criteria When choosing the proper hoist take into account the following considerations: 1. The maximum load (capacity) 2. The maximum hook 3. The lifting speed needed (optional micro speed) 4. The trolley speed needed 5. The operating conditions The general hoist model is defined in accordance with the load spectrum, the average daily operating time, the capacity and the reeving. Selection example 6300 kg (H) 7 m Lifting speed (V) 6 m/min Reeving 4/1 Load spectrum Мedium Cycles per hour (N) 10 Daily working time (T) 8 h The average daily operating time is determined by the equation: T m = 2.H.N.T = = 3.1h 60.V 60.6 To the "medium" load spectrum and 3,1 average daily operating time the 2m (M5) duty mode corresponds as shown in the Load Spectrum/Duty Mode Table. Basing on the given values of capacity kg and reeving 4/1, the Type Selection Table exhibits the MT316 hoist models group. Light Medium Heavy Very Heavy Duty Mode Load Spectrum (Operation Mode) Mechanisms, usually subject to very light loads and in exceptional cases only tomaximum loads Mechanisms, usually subject to light loads but more often to maximum loads Mechanisms, usually subject to medium loads but rather often to maximum loads Mechanisms usually subject to maximum or almost maximum loads % max. load % max. load % max. load % max. load % operating time ,7 33, % operating time % operating time % operating time Selection criteria Working TimeClass (Average daily Operating Time) Tm (h) , ,25-0,5 0, FEM / DIN Am 2 m 3 m ISO 4301 M4 M5 M6 Light/Medium duty work shop crane, single shift operation, medium average loads. Occasional lifting of max load. Medium/Heavy duty work shop crane, 1 or 2 shift operation. Regular, medium and heavy loads. Heavy duty crane, 2 shift operation. Nominal load regularly lifted Traverse or other dead loads below the hook.

10 Foot Mounted MT Series, 2 rope falls (reeving 2/1) 8 Foot mounted hoist MT series, 2 rope falls (reeving 2/1) MT305 MT308 MT312 MT316 MT525 Rope (mm) Fixed dimensions (mm) Variable dimensions (mm) Weight C H a b k d e m n o p q r s t u (V1) v (V1) z (V1) u (V2) v (V2) z (V2) 1 ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Dimensions are for hoists with FEM 2m/ISO M5, for 3m/M6 see table MT2-3m. All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. MT305 MT308 MT312 MT316 MT525 position Foot mounted hoist MT series, 2 rope falls (reeving 2/1) Reactions R1 R2 R3 R4 R1 R2 R3 R4 R1 R2 R3 R4 R1 R2 R3 R4 1 uep dep uep dep uep dep uep dep uep dep MT2-3m FEM ISO Dimensions MT304 3m M6 see MT305 MT306 3m M6 see MT308 MT310 3m M6 see MT312 MT313 3m M6 see MT316 MT520 3m M6 see MT525 uep Upper end position of the hook. dep Down end position of the hook.

11 Foot Mounted M Series, 2 rope falls (reeving 2/1) 9 Foot mounted hoist M series, 2 rope falls (reeving 2/1) M740 M750 M950 M1125 Rope (mm) Fixed dimensions (mm) Variable dimensions (mm) Weight C H a b2 k d e m n o p q r s t u (V1) v (V1) u (V2) v (V2) 8 ø ø ø ø ,5 307,5 84, ø ,5 307,5 84, ø ,5 307,5 84, ø ø ø ø ø M740 M750 M950 M1125 Foot mounted hoist M series, 2 rope falls (reeving 2/1) position Reactions R1 R2 R3 R uep dep uep dep uep dep uep dep uep dep uep dep uep dep uep dep uep dep uep dep uep dep All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. uep Upper end position of the hook. dep Down end position of the hook.

12 Foot Mounted MT Series, 4 rope falls (reeving 4/1) 10 Foot mounted hoist MT series, 4 rope falls (reeving 4/1) MT305 MT308 MT312 MT316 MT525 Rope (mm) Fixed dimensions (mm) Variable dimensions (mm) Weight C H a b k d e m n o p q r s t u (V1) v (V1) u (V2) v (V2) 2 ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Dimensions are for hoists with FEM 2m/ISO M5, for 3m/M6 see table MT2-3m. All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. MT305 MT308 MT312 MT316 MT525 position Foot mounted hoist MT series, 4 rope falls (reeving 4/1) Reactions R1 R2 R3 R4 R1 R2 R3 R4 R1 R2 R3 R4 2 uep dep uep dep uep dep uep dep uep dep MT4-3m FEM ISO Dimensions MT304 3m M6 see MT305 MT306 3m M6 see MT308 MT310 3m M6 see MT312 MT313 3m M6 see MT316 MT520 3m M6 see MT525 uep Upper end position of the hook. dep Down end position of the hook.

13 Foot Mounted M Series, 4 rope falls (reeving 4/1) 11 Foot mounted hoist M series, 4 rope falls (reeving 4/1) M740 M750 M963 M980 M1125 Rope (mm) Fixed dimensions (mm) Variable dimensions (mm) Weight B C H a b k d e m n o p q r s t u (V1) v (V1) u (V2) v (V2) 16 ø ,5 307,5 80, , ø ,5 307,5 80, , ø ,5 307,5 80, , ø ,5 307,5 80, , ø ,5 307,5 86, , ø ,5 307,5 86, , ø ,5 307,5 86, , ø ø ø ø ø ø ø ,5 452,5 137, , ø ,5 452,5 137, , ø ,5 452,5 137, , ø ,5 452,5 137, , All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. Foot mounted hoist M series, 4 rope falls (reeving 4/1) Foot mounted hoist M series, 4 rope falls (reeving 4/1) M740 M750 M963 position Reactions R1 R2 R3 R uep dep uep dep uep dep uep dep uep dep uep dep uep dep uep dep uep dep uep dep M980 M1125 position Reactions R1 R2 R3 R uep dep uep dep uep dep uep dep uep dep uep dep uep dep uep Upper end position of the hook. dep Down end position of the hook.

14 Normal Headroom MT Series, 2 rope falls (reeving 2/1) 12 Fig. 1 Fig. 2 Normal headroom hoist MT series, 2 rope falls (reeving 2/1) MT305 MT308 MT312 MT316 MT525 Rope (mm) Fig. Fixed dimensions (mm) Variable dimensions (mm) Beam flange Weight C H a b d e f1 f2 g h i q r s u (V1) z (V1) u (V2) z (V2) x y max min 1 ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Dimensions are for hoists with FEM 2m/ISO M5, for 3m/M6 see table MT2-3m. All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. MT305 MT308 MT312 MT316 MT525 Normal headroom hoist MT series, 2 rope falls (reeving 2/1) Reactions position R1 R1 R1 R2 R1 R2 1 uep dep uep dep uep dep uep dep uep dep MT2-3m FEM ISO Dimensions MT304 3m M6 see MT305 MT306 3m M6 see MT308 MT310 3m M6 see MT312 MT313 3m M6 see MT316 MT520 3m M6 see MT525 uep Upper end position of the hook. dep Down end position of the hook. Note: Load on the single wheel R1/4, R2/4

15 Normal Headroom M Series, 2 rope falls (reeving 2/1) 13 Normal headroom hoist M series, 2 rope falls (reeving 2/1) M740 M750 Rope (mm) Fixed dimensions (mm) Variable dimensions (mm) Beam flange Weight B C H a b d e f1 f2 g h i q r s u (V1) u (V2) x y max min 8 ø ø ø ø ø ø All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. Normal headroom hoist M series, 2 rope falls (reeving 2/1) M740 M750 position Reactions R1 R uep dep uep dep uep dep uep dep uep dep uep dep uep Upper end position of the hook. dep Down end position of the hook. Note: Load on the single wheel R1/4, R2/4

16 Normal Headroom MT Series, 4 rope falls (reeving 4/1) 14 Fig. 1 Fig. 2 Normal headroom hoist MT series, 4 rope falls (reeving 4/1) MT305 MT308 MT312 MT316 MT525 Rope (mm) Fig. Fixed dimensions (mm) Variable dimensions (mm) Beam flange Weight C H a b d e f1 f2 g h i q r s u (V1) u (V2) x y max min 2 ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Dimensions are for hoists with FEM 2m/ISO M5, for 3m/M6 see table MT2-3m. All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. MT305 MT308 MT312 MT316 MT525 Normal headroom hoist MT series, 4 rope falls (reeving 4/1) Reactions position R1 R2 R1 R2 R1 R2 2 uep dep uep dep uep dep uep dep uep dep MT4-3m FEM ISO Dimensions MT304 3m M6 see MT305 MT306 3m M6 see MT308 MT310 3m M6 see MT312 MT313 3m M6 see MT316 MT520 3m M6 see MT525 uep Upper end position of the hook. dep Down end position of the hook. Note: Load on the single wheel R1/4, R2/4

17 Normal Headroom M Series, 4 rope falls (reeving 4/1) 15 Normal headroom hoist M series, 4 rope falls (reeving 4/1) M740 Rope (mm) Fixed dimensions (mm) Variable dimensions (mm) Beam flange Weight B C H a b d e f1 f2 g h i q r s u (V1) u (V2) x y max min 16 ø ø ø ø All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. Normal headroom hoist M series, 4 rope falls (reeving 4/1) M740 position Reactions R1 R uep dep uep dep uep dep uep dep uep Upper end position of the hook. dep Down end position of the hook. Note: Load on the single wheel R1/4, R2/4

18 Low Headroom MT Series, 2 rope falls (reeving 2/1) 16 Low headroom hoist MT series, 2 rope falls (reeving 2/1) MT305 MT308 MT312 MT316 MT525 Rope (mm) Fixed dimensions (mm) Variable dimensions (mm) Beam flange Weight C a b d e f g h i L m n o p q r s t u (V1) u (V2) x y max min 1 ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Dimensions are for hoists with FEM 2m/ISO M5, for 3m/M6 see table MT2-3m. All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. MT305 MT308 MT312 MT316 MT525 Low headroom hoist MT series, 2 rope falls (reeving 2/1) Reactions position R1 R2 R1 R2 R1 R2 R1 R2 1 uep dep uep dep uep dep uep dep uep dep MT2-3m FEM ISO Dimensions MT304 3m M6 see MT305 MT306 3m M6 see MT308 MT310 3m M6 see MT312 MT313 3m M6 see MT316 MT520 3m M6 see MT525 * For wider beam flanges, as specified, the measure "C" (space required by the hook) increases of 12 mm every 10 mm beam flange width. uep Upper end position of the hook. dep Down end position of the hook.

19 Low Headroom M Series, 2 rope falls (reeving 2/1) 17 Low headroom hoist M series, 2 rope falls (reeving 2/1) M740 M750 Rope (mm) Fixed dimensions (mm) Variable dimensions (mm) Beam flange Weight B C a b d e f g h i L m n o p q r s t u (V1) u (V2) x y max min 8 ø ,5 75, ø ,5 75, ø ,5 75, ø ø ø All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. Low headroom hoist M series, 2 rope falls (reeving 2/1) M740 M750 position Reactions R1 R uep dep uep dep uep dep uep dep uep dep uep dep * For wider beam flanges, as specified, the measure "C" (space required by the hook) increases of 12 mm every 10 mm beam flange width. uep Upper end position of the hook. dep Down end position of the hook.

20 Low Headroom MT Series, 4 rope falls (reeving 4/1) 18 Low headroom hoist MT series, 4 rope falls (reeving 4/1) MT305 MT308 MT312 MT316 MT525 Rope (mm) Fixed dimensions (mm) Variable dimensions (mm) Beam flange Weight C a b d e f g h i L m n o p q r s t u (V1) u (V2) x y max min 2 ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Dimensions are for hoists with FEM 2m/ISO M5, for 3m/M6 see table MT2-3m. All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. MT305 MT308 MT312 MT316 MT525 Low headroom hoist MT series, 4 rope falls (reeving 4/1) Reactions position R1 R2 R1 R2 R1 R2 2 uep dep uep dep uep dep uep dep uep dep MT4-3m FEM ISO Dimensions MT304 3m M6 see MT305 MT306 3m M6 see MT308 MT310 3m M6 see MT312 MT313 3m M6 see MT316 MT520 3m M6 see MT525 * For wider beam flanges, as specified, the measure "C" (space required by the hook) increases of 12 mm every 10 mm beam flange width. uep Upper end position of the hook. dep Down end position of the hook.

21 Low Headroom M Series, 4 rope falls (reeving 4/1) 19 Low headroom hoist M series, 4 rope falls (reeving 4/1) M740 Rope (mm) Fixed dimensions (mm) Variable dimensions (mm) Beam flange Weight B C a b d e f g h i L m n o p q r s t u (V1) u (V2) x y max min 16 ø ,5 75, , ø ,5 75, , ø ,5 75, , All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. Low headroom hoist M series, 4 rope falls (reeving 4/1) M740 position Reactions R1 R uep dep uep dep uep dep * For wider beam flanges, as specified, the measure "C" (space required by the hook) increases of 12 mm every 10 mm beam flange width. uep Upper end position of the hook. dep Down end position of the hook.

22 Explosion-proof Electric Wire Rope MTMEx Series 20 Podem s explosion proof crane components (hoists and end-carriages) are reliable and easy for maintenance. Certificates: ATEX and GOST The electric equipment, completing these hoists - electric motors of the lifting and ling mechanism, electrical panel with electric devices and a control button, are in the so-called "explosion-proof" version, thus giving the opportunity to be used, as well as the whole hoist, in hazardous environment. The active part of the cylindrical/conical lifting motor and the brake are placed in an explosion-proof casing. -complete answers the up-to-date requirements for reliability and safety at exploitation (FEM, ISO). The actuation of wheels by a two-stage gear is realized by cylindrical/conical electric motor. All electric elements are installed in the explosion-proof casing of the electrical panel. Explosion-proof electric wire rope hoist Groups Lifting Speed (m/min) Power lifting motor (kw) Rope falls FEM ISO Single Speed Dual Speed Single Speed Dual Speed H0 H1 H2 H m M6 MTMEx 310 2/1 8 8/2 4, m M5 MTMEx 316 2/1 8 8/2 4, m M5 MTMEx 525 2/1 8 8/ m M6 MTMEx 313 4/1 4 4/1 4, m M5 MTMEx 316 4/1 4 4/1 4, m M6 MTMEx 520 4/1 4 4/ m M5 MTMEx 525 4/

23 Double Girder Trolleys Standard Products Table 21 Podem produces double rail trolleys with capacity from 2 to 50 t and various other characteristics. Non standard double rail trolleys on request. Double girder trolley Dimensions (mm) Weight CT Q-ty kw Amp speed* (m/min) C1 Sc S1 H1 a b d e e1 e2 f g sp h q r s u (V1) u (V2) Pp фf MT , ,12/0,37 1,2/1,2 20/6 MT , ,12/0,37 1,2/1,2 20/6 MT , ,12/0,37 1,2/1,2 20/6 MT , ,12/0,37 1,2/1,2 20/6 MT , ,12/0,37 1,2/1,2 20/6 MT , ,12/0,37 1,2/1,2 20/6 MT ,18/0,55 2/1,7 20/6 MT ,18/0,55 2/1,7 20/6 MT ,18/0,55 2/1,7 20/6 MT ,18/0,55 2/1,7 20/6 MT ,18/0,55 2/1,7 20/6 MT ,18/0,55 2/1,7 20/6 MT ,37/1,1 3,2/3 20/6 MT ,37/1,1 3,2/3 20/6 MT ,37/1,1 3,2/3 20/6 M ,55/1,5 3,8/3, M ,55/1,5 3,8/3, M ,55/1,5 3,8/3, M (30) ,75/2,2 5,4/5, M (30) ,75/2,2 5,4/5, M (30) ,75/2,2 5,4/5, M (30) ,75/2,2 5,4/5, M (30) ,75/2,2 5,4/5, M (30) ,75/2,2 5,4/5, M (40) ,55/1,5 3,8/3, M (40) ,55/1,5 3,8/3, M (40) ,55/1,5 3,8/3, M * ,75/2,2 5,4/5, M * ,75/2,2 5,4/5, M * ,75/2,2 5,4/5, M * ,75/2,2 5,4/5, All dimensions are referred to "Standard Products", for all other products please contact Podem for GA drawing. * Dimension "d" is reffered to standard cross speeds * Dimension Sc is variable dipending of the project * Dual speed or ready for inverter

24 Lifting & Travel Electric Motors Standard Podem s Usage 22 Reeving Motor normal lift. sp. V1 Podem's standard hoists' lifting motors usage Double speed Q-ty, pc Power (kw) I, A Nom. RPM (1/min) Motor normal lift. sp. V2 Q-ty, pc Power (kw) I, A Nom. RPM (1/min) MT304, MT305 2/1, 4/1 CT112M-12/4-240Tp1 1 0,83/2,5 5,8/6 430/1400 CT112M-12/4-240Tp1 1 0,83/2,5 5,8/6 430/1400 MT306, MT308 2/1, 4/1 CT112M-12/4-240Tp1 1 0,83/2,5 5,8/6 430/1400 CT132MA-12/4-240Tp1 1 1,33/4 7,6/9 450/1400 MT310, MT312 2/1, 4/1 CT132MA-12/4-240Tp1 1 1,33/4 7,6/9 450/1400 CT132MB-12/ Tp1 1 2/6 10/13 440/1400 MT313, MT316 2/1, 4/1 CT132MB-12/ Tp1 1 1,66/5 8,4/10,8 460/1430 DM /4 OBE-240Th 1 1,9/7,8 10/18 350/1440 MT520, MT525 2/1, 4/1 DM /4 OBE-290Th 1 1,9/7,8 10/18 435/1440 MB160LB-12/4 FDB23 Th A2 1 3,9/11,8 29/29,7 465/1465 M740 2/1, 4/1 MB160LB-12/4 FDB23 Th A3 1 3,9/11,8 29/29,7 465/1465 MB180L-12/4 FDB26 B14 1 6,4/19,2 33,2/40,5 468/1470 M750 2/1, 4/1 K3517A-24/6 Tp1* 1 3/13 30/40 220/960 MB160LB-12/4 FDB23 А3 1 5/15 24,1/30,2 370/1400 M950, M963 2/1, 4/1 K /6 Tp1* 1 3/13 30/40 220/960 K /4 Tp1* 1 3,7/22 48/71 210/1400 M980, M1100, M1125 2/1, 4/1 K /6 Tp1* 1 4/16 36/70 210/950 K /4 Tp1* 1 3,7/22 48/71 210/1400 Optional cylindrical motors for standard heavy hoists (double speed) M950 2/1; 4/1 MB160LB-12/4 FDB23 B5 1 5/15 24,1/30,2 370/1400 MB180L-12/4 FDB26 B14 1 6,4/19,2 33,2/40,5 468/1470 M963 4/1 MB180L-12/4 FDB26 B14 1 6,4/19,2 33,2/40,5 468/1470 M1100 4/1 MB180L-12/4 FDB26 B14 1 7,2/21,6 40,7/43,2 435/1465 M1125 4/1 MB180L-12/4 FDB26 B14 1 7,2/21,6 40,7/43,2 435/1465 * Electric motors conical, brake mechanical. Reeving Motor normal lift. sp. V1 Podem's standard hoists' lifting motors usage Single speed Q-ty, pc Power (kw) I, A Nom. RPM (1/min) Motor normal lift. sp. V2 MT304, MT305 2/1, 4/1 CT100LA-4-240Tp1 1 2,5 5, CT100LA-4-240Tp1 1 2,5 5, MT306, MT308 2/1, 4/1 CT100LA-4-240Tp1 1 2,5 5, CT112M-4-240Tp , MT310, MT312 2/1, 4/1 CT112M-4-240Tp , CT132S Tp , MT313, MT316 2/1, 4/1 CT132S Tp , MT160MB-4-240Tp , MT520, MT525 2/1, 4/1 DM OBE-290Th MT160LB-4 A M740 2/1, 4/1 MT160LB-4 A MT160L-4 A , M750 2/1, 4/1 KE2714А-6 Tp1* MT160L-4 A , M950, M963 2/1, 4/1 K Tp1* K Tp1* M980, M1100, M1125 2/1, 4/1 K Tp1* MT180L Optional cylindrical motors for standard heavy hoists (sinlgle speed, ready for inverter) M950 2/1, 4/1 MB160L-4 FDB , MT180L-4 FDB M963 2/1, 4/1 MB160L-4 FDB , MT180L-4 FDB , M1100, M1125 2/1, 4/1 MB160L-4 FDB MT180L-4 FDB M1125 2/1, 4/1 MB180M-4 FDB MT200L-4 FDR * Electric motors conical, brake mechanical. Q-ty, pc Power (kw) I, A Nom. RPM (1/min)

25 23 Reeving Fig. MT304, MT305 MT306, MT308 MT310, MT312 MT313, MT316 MT520, MT525 M740 Motor : Double speed Podem's standard hoists' motors usage Normal headroom Q-ty, pc Power (kw) I, A Nom. RPM (1/min) Motor : Single speed 2/1 1 KT80A-12/4 BR ,08/0,25 1,2/1,3 450/1440 KT63B-6 BR ,12 0, /1 2 T80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT63B-6 BR ,12 0, /1 1 KT80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT71B-6 BR ,25 1, /1 2 T80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT71B-6 BR ,25 1, /1 1 KT80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT71B-6 BR ,25 1, /1 2 T80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT71B-6 BR ,25 1, /1 1 KT80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT80A-6 BR ,37 1, /1 2 T80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT80A-6 BR ,37 1, /1 1 KT80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT80A-6 BR ,37 1, /1 2 T80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT80A-6 BR ,37 1, /1 1 KT80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT80A-6 BR ,37 1, /1 2 T80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT80A-6 BR ,37 1, /1 1 KT80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT80A-6 BR ,37 1, /1 2 T80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 T80A-4 BR ,55 1, /1 1 KT80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT80B-6 BR ,55 2, /1 2 T90S-12/4 BR ,18/0,55 1,71/2 450/1440 T80A-4 BR ,55 1, /1 1 KT80B-12/4 BR ,12/0,37 1,5/1,8 450/1440 KT80B-6 BR ,55 2, /1 2 T80B-12/4 BR ,12/0,37 1,2/1,2 450/1440 T80A-4 BR ,55 1, /1 - T90S-12/4 BR ,18/0,55 1,71/2 450/1440 T80A-4 BR ,55 1, /1 - T80B-12/4 BR ,12/0,37 1,2/1,2 450/1440 T80A-4 BR ,55 1, /1 - KT90S-8/2 2 0,18/0,75 1,4/1,9 680/2800 KT80A-2 2 0,75 2, M750 2/1 - T90S-12/4 BR ,18/0,55 1,71/2 450/1440 T80A-4 BR ,55 1, Q-ty, pc Power (kw) I, A Nom. RPM (1/min) MT304, MT305 MT306, MT308 MT310, MT312 MT313, MT316 MT520, MT525 M740 Reeving Motor normal Double speed Podem's standard hoists' motors usage Low headroom Q-ty, pc Power (kw) I, A Nom. RPM (1/min) Motor normal Single speed 2/1 KT71B-8/2 2 0,06/0,24 0,71/0,78 690/2820 KT63B-2 2 0,25 0, /1 KT71B-8/2 2 0,06/0,24 0,71/0,78 690/2820 KT63B-2 2 0,25 0, /1 KT71B-8/2 2 0,06/0,24 0,71/0,78 690/2820 KT63B-2 2 0,25 0, /1 KT71B-8/2 2 0,06/0,24 0,71/0,78 690/2820 KT63B-2 2 0,25 0, /1 KT71B-8/2 2 0,06/0,24 0,71/0,78 690/2820 KT63B-2 2 0,25 0, /1 KT80B-8/ ,13/0,55 1,4/1,6 710/2890 KT71B ,55 1, /1 KT71B-8/2 2 0,06/0,24 0,71/0,78 690/2820 KT63B-2 2 0,25 0, /1 KT80B-8/ ,13/0,55 1,4/1,6 710/2890 KT71B ,55 1, /1 KT80B-8/ ,13/0,55 1,4/1,6 710/2890 KT71B ,55 1, /1 KT80B-8/ ,13/0,55 1,4/1,6 710/2890 KT71B ,55 1, /1 KT80B-8/ ,13/0,55 1,4/1,6 710/2890 KT71B ,55 1, /1 KT90S-8/2 2 0,18/0,75 1,4/1,9 680/2800 KT80A-2 2 0, M750 2/1 KT80B-8/ ,13/0,55 1,4/1,6 710/2890 KT71B ,55 1, All characteristics are referred to "Standard Products" and "Standard applications". For all other applications please contact Podem. Q-ty, pc Power (kw) I, A Nom. RPM (1/min)

26 for High Lifting Heights MTL Series, 2 rope falls (reeving 2/1) 24 Normal headroom hoist MTL series, 2 rope falls (reeving 2/1) Groups Rope Lifting Dimensions Beam flange Lifting Travel (mm) speed (mm) (mm) motor motor (m/min) (kw) (kw) FEM ISO C H a b øf1 f2 e g h1 i s u1 u2 q r max min 2,5 2m M5 ø / ,5/2,7 2 x 0,37/0,12 MTL312 2,5 2m M5 ø / ,5/2,7 2 x 0,37/0,12 2,5 2m M5 ø / ,5/2,7 2 x 0,37/0,12 2,5 2m M5 ø / ,5/2,7 2 x 0,37/0,12 3,2 2m M5 ø / ,5/2,7 2 x 0,37/0,12 MTL316 3,2 2m M5 ø / ,5/2,7 2 x 0,37/0,12 3,2 2m M5 ø / ,5/2,7 2 x 0,37/0,12 3,2 2m M5 ø / ,5/2,7 2 x 0,37/0,12 5 2m M5 ø / /4 2 x 0,37/0,12 MTL m M5 ø / /4 2 x 0,37/0,12 5 2m M5 ø / /4 2 x 0,37/0,12 5 2m M5 ø / /4 2 x 0,37/0,12 MTL is developed based on the imposed on the market MT electric hoists series. The aim is to offer customers cost-optimized solution for a lifting height to 56 m (and above).

27 Special Crane Components & Engineering Solutions 25 Podemcrane offers advanced engineering for custom made solutions in various industries. The in-house design capabilities give us the opportunity to develop solutions targeted at bringing value to our customers. Curved monorail hoist capacity Curved monorail hoists Curve radius (min) Possible technical features: and end-carriages up to 400 t Various power supply Ability to operate in various environmental conditions and climatic zones: Cold (up to 40 C). GOST Certificate. Tropical (up to +52 C) Curved monorail trolley Radio control Frequency controlled speed Double rail trolleys up to 100 t. Beside the standard trolley the trolley can be designed for 2 hoists with same or different capacity. These solutions are suitable for modernization and reorganizing of existing cranes Other custom made solutions for different applications Tandem Products for nuclear power stations 800 to 5000 kg 1500 mm 6300 to kg 2000 mm kg 3500 mm The minimum radius of the hoists is not fixed. It s referred to load capacity, lifting height and beam flange.

28 End-carriages Single & Double Girder 26 Podemcrane manufactures motorized end carriages for single or double girder cranes. The design is done according to the span of the crane. The standard s are given in the bottom tables. Technical features: Standard speed - 30/10 m/min, dual speed (optional 40 m/min, other speed and inverter control) End carriage profile: Rectangular tube or welded structure Cranes girder connection: High-tensile bolt connection (other options on request) Ambient temperature: 20 C to +40 C (other ambient temperatures on request) Suspension end-carriages as option Type Group Max Span FEM/ISO Single girder end carriages Dimensions (mm) LT Motor-gearboxes Max. wheel load D G A Ao L H E1 E2 E3 E4 B1 B2 B3 B4 J Q-ty Power (kw) 1 GO V1 5 2m/M ,18/0, GO V1 5 2m/M ,18/0, GO V1 5 2m/M ,37/1, GO V1 6,3 2m/M ,37/1, GO V1 6,3 2m/M ,37/1, GO V1 10 2m/M ,37/1, GO V1 10 2m/M ,37/1, GO V1 10 2m/M ,55/1, GO V1 16 2m/M ,55/1, Weight Double girder end carriages Type Group Max Span Dimensions (mm) LT Motor-gearboxes Max, FEM/ISO wheel load Weight D G A Ao L H E1 E2 E3 E4 B1 B2 B3 B4 C J Q-ty Power (kw) 1 GO V1 5 2m/M * ,18/0, GO V1 5 2m/M ,37/1, GO T-V1 5 1Am/M , GO T-V1 5 1Am/M , GO V1 6,3 2m/M * ,37/1, GO T-V1 6,3 1Am/M , GO T-V1 6,3 1Am/M , GO V1 10 2m/M * ,55/1, GO V1 10 2m/M ,55/1, GO V1 10 2m/M ,55/1, GO T-V1 10 1Am/M , GO V1 16 2m/M ,75/2, GO V1 16 2m/M ,75/2, GO T-V1 16 1Am/M , GO V1 20 2m/M ,75/2, GO T-V1 20 1Am/M , GO T-V1 20 1Am/M , GO V1 25 2m/M GO T-V1 25 1Am/M , * Dimension C1 for I-beam girders the max. Wheel loads are calculated based on: LT speed 30 m/min On rail widht of 50 mm / wheels up to 250 mm, a rail 60 mm width / up to 315 mm, a rail 70 mm width / up to 500 mm Weight is for 2 end-carriages with gearmotors

29 End-carriages Double Girder End-carriages Bogie 27 Double Girder End-carriages Boggie Type Group Max Dimensions (mm) LT Motor-gearboxes Max. FEM/ISO Span wheel load Weight D G A A0 A1 A2 L H H1 E1 E2 E3 E4 B1 B2 B3 B4 J Cmin, mm Q-ty Power (kw) 1 GB V1 32 2m/M , GB V1 40 2m/M The max. wheel load are calculated based on: LT speed 30 m/min On rail 60 mm width/up to 315 mm, a rail 70 mm width/ up to 400 mm Weight is for kit (end-carriages with gearmotors) Standard Underslung End-carriages are designed for load capacities up to 10 t and spans up to 16 m. Efficient crane solutions in tight spaces with difficult design conditions and with minimum side approach dimension and cantilevers to use the full space available.

30 End-carriages Wheel Blocks 28 Wheel Blocks are flexible and cost-effective solution for connecting to customers' structural steelwork. The potential applications for these reliable wheel blocks are in very wide range: new EOT and gantry cranes, modernization of the old cranes, any transport machine, stadium roofs, door/gates, etc. Technical features: Standard speed - 30/10 m/min, dual speed (optional 40 m/min, other speed and inverter control) Four wheel diameters: 160, 200, 250, 315 mm Wheel block s connection: Welding (High-tensile bolt connection or other options on request) Type Driven mode Wheel blocks Dimensions (mm) G D L L1 L2 H H1 B B1 B2 S Motor q-ty Power (kw) Max. wheel load Weight* 1 BC idle BD drive ,18/0, BC idle BD drive ,18/0, BC idle BD drive ,18/0, BC idle BD drive ,37/1, BC idle BD drive ,37/1, BC idle BD drive ,55/1, BC idle BD drive ,55/1, BC idle BD drive ,75/2, BC idle BD drive ,75/2, BC idle BD drive ,75/2, * Weight is per kit (2 units Drive or Idle Block Wheels). Weight of the Drive Wheel Block includes motor-reducer for speed 30 m/min.

31 References 29 Podemcrane crane kits (industrial cranes) follow the latest innovations in the field of crane manufacturing. Developments are based on the engineering experience in designing mechanical and electrical elements for cranes and feed-back from thousands installations in Europe, Middle East/Gulf Area, ASEAN and Africa.

32 Crane Components April 2014 Podemcrane AD Factory Gabrovo, Bulgaria 1 General Nikolov St. t: f: Trade office Sofia, Bulgaria sales@podem.bg podem.bg