AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
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1 Local regulations may restrict the use of this product to below the conditions quoted. In the interests of development and improvement of the product, we reserve the right to change the specification without notice. Copyright 2017 TIP35823 CTLS Issue 6 AEL6 Series Smart Electric s for DN15 to DN100 Control Valves 1 Materials No. Part Material 1 Case 2.3 to 8 kn Polycarbonate 14 to 25 kn Diecast aluminium 2 Housing Diecast aluminium 3 Guidance Red brass 2 AEL6221_ AEL6321_ AEL6323_ AEL6421_ AEL6422_ AEL6532_ AEL6631_ 1 Description The AEL6 series electric actuators are reversible having linear output. Available types The actuators are available with 4 supply variants: 230 Vac, 115 Vac, 24 Vac and 24 Vdc. The standard version is available for VMD (Valve Motor Drive), 0 / 4 20 ma or 0 / 2 10 Vdc input control signals. These actuators can be used with the following valves, in conjunction with an appropriate valve adaptor and mounting flange: Control valves 2port SpiratrolTM 3port QL43 and QL73 mixing and diverting valves Note: A mounting flange and valve adaptor is required to mount the actuator to a valve. See the associated tables below: 2 3 Mounting flange selection Valve type and size KE and KEA LE and LEA QL DN15 to DN50 AEL62_, AEL63_, AEL64_, AEL65_ EL5970 LE and LEA DN65 to DN100 EL5971 AEL66_ KE and KEA QL DN65 to DN100 EL5971 EL5972 JE and JEA DN15 to DN50 Valve adaptor selection EL5971J DN65 to DN100 EL5972J EL5972 Valve type and size Valve stem AEL62_ AEL63_ AEL64_ AEL65_ AEL66_ KE and KEA LE and LEA QL JE and JEA DN15 to DN50 M8 thread AEL6911 AEL6911 AEL6911 AEL6911 DN65 to DN100 M12 thread Integrated Integrated Integrated Integrated EL5945 DN15 to DN50 M8 thread AEL6911J AEL6911J AEL6911J AEL6911J DN65 to DN100 M12 thread EL6912J EL6912J EL6912J EL6912J EL5945 Page 1 of 9
2 Technical data type AEL6221_ AEL6321 AEL6323_ AEL6421_ AEL6422_ AEL6532_ AEL6631_ Supply voltage Supply frequency Maximal power consumption VA Note: power consumption is relative to 50 / 60 Hz / continuous respectively Current consumed by the actuator Current which is necessary for the power supply 230 Vac, 115 Vac, 24 Vac, 24 Vdc 50 Hz / 60 Hz / continuous Amp 24vac / dc 0.25 Amp 110vac 0.15 Amp 220vac 1 Amp 24vac / dc 0.25 Amp 110vac 0.15 Amp 220vac 3 Amp 24vac / dc 0.6 Amp 110vac 0.3 Amp 220vac 1 Amp 24vac / dc 0.3 Amp 110vac 0.2 Amp 220vac 4 Amp 24vac / dc 0.8 Amp 110vac 0.4 Amp 220vac 3 Amp 24vac / dc 0.7 Amp 110vac 0.35 Amp 220vac 5 Amp 24vac / dc 1 Amp 110vac 0.5 Amp 220vac Stroke mm * speed mm/s Note: Speed is relative to 50 / 60 Hz / continuous respectively Enclosure rating IP65 (for outdoor installations adequate shelter) trust kn Ambient limits 20 C to 60 C Analog position set valve input Positioner function Active valve position feedback Automatic commissioning Characteristic curve correction Torque increase Status indication Internal fault monitoring Diagnostics function Adjustable: 0 / 4 20 ma or 0 / 2 10 Vdc Deadband ajustable between 0.5 5% of set value range, maximum resolution 0.1 ma or 0.05 V at 50 mm stroke Adjustable: 0 / 4 20 ma or 0 / 2 10 Vdc Drives to torque dependant stop(s) and moves throught the whole valve travel. Autoscale of set value and feedback in accordance to valve travel Up to 16 interpolation points, input inccuracy 1% Adjustable up to 150% torque for up to 2.5s to break away a valve in the end position 2 LEDs under actuator cover Torque, position set value, active position value, position, temperature of electonic board Stores cumulated operation data (motor and total running time, number of motor starts) and data sets of current values (set value, feedback value, torque, temperature) *Notes: Vac and 230 Vac models of the AEL6631_ have a stroke limited to 95 mm Vac and 24 Vdc models of the AEL6631_ are capable of up to 100 mm stroke. Optional extras: Additional position switches AEL6951 (NC) and AEL6952 (NO) Local control (non retrofitable for the AEL66_) AEL6955 (2.3 to 14 kn) and AEL6956 (25 kn) Fault indicator relay AEL6973 (non retrofitable) Communication software including data cable AEL6957 Space heater AEL6953 (24 Vac) and AEL6954 (115 Vac and 230 Vac) Approvals This equipment is CE marked and conforms to the following: EEC regulation 89 / 336 EEC for Electromagnetical compatibility and 72 / 23 EEC for low voltage directive. EN / 2001 and EN for EMC, and / 1995 for safety. Page 2 of 9 AEL6 Series Smart Electric s for DN15 to DN100 Control Valves
3 How to use the sizing data: The following tables supply guidance as to the sizing of the AEL6 series actuator when it is used on the SpiratrolTM K and L series valves. Three conditions are illustrated in tabular form: KE, LE, KEA 2port valve: Class IV shutoff Providing shutoff of the valve to the requirements of BS (IEC ) class IV. KE, LE, KEA 2port valve: Class VI shutoff Providing shutoff of the valve to the requirements of BS (IEC ) class VI. QL 3port valve: Class IV shutoff Providing shutoff of the valve to the requirements of BS (IEC ) class IV. To select a suitable actuator: Identify the column containing the valve size and gland material selected. Identify the maximum operating pressure condition, including any transient pressures likely to occur, within the selected column. Read back to the left hand side of the table to identify the suitable actuator for the application. For conditions outside of those illustrated please contact Spirax Sarco. Maximum differential pressures for modulating duties only KE, LE, KEA and LEA 2port valves. For pure control applications providing control across the full valve operating range, but not guaranteeing shutoff to a greater level than the minimum flowrate based on the valve 50:1 turndown. with or Graphite stem seal * AEL AEL6321 * AEL6323 * AEL6421 * AEL6422 * AEL AEL Please note that although the AEL6321 and the AEL6323 have the same maximum differential pressure values, they have different with Bellows and or Graphite stem seal AEL AEL6321 * AEL6323 * AEL6421 * AEL6422 * AEL AEL * Please note that although the AEL6321 and the AEL6323 have the same maximum differential pressure values, they have different Page 3 of 9 AEL6 Series Smart Electric s for DN15 to DN100 Control Valves
4 Maximum differential pressures for Class IV shutoff KE, LE, KEA and LEA 2port valves with or Graphite stem seal * AEL AEL6321 * AEL6323 * AEL6421 * AEL6422 * AEL AEL Please note that although the AEL6321 and the AEL6323 have the same maximum differential pressure values, they have different with Bellows and or Graphite stem seal AEL AEL6321 * AEL6323 * AEL6421 * AEL6422 * AEL AEL * Please note that although the AEL6321 and the AEL6323 have the same maximum differential pressure values, they have different Page 4 of 9 AEL6 Series Smart Electric s for DN15 to DN100 Control Valves
5 Maximum differential pressures for Class VI shutoff (softseal) KE, LE, KEA and LEA 2port valves with or Graphite stem seal * AEL AEL6321 * AEL6323 * AEL6421 * AEL6422 * AEL AEL Please note that although the AEL6321 and the AEL6323 have the same maximum differential pressure values, they have different with Bellows and or Graphite stem seal AEL AEL6321 * AEL6323 * AEL6421 * AEL6422 * AEL AEL * Please note that although the AEL6321 and the AEL6323 have the same maximum differential pressure values, they have different Page 5 of 9 AEL6 Series Smart Electric s for DN15 to DN100 Control Valves
6 Maximum differential pressures for modulating duties only JE and JEA 2port valves or Graphite stem seal AEL AEL AEL AEL AEL AEL AEL Maximum differential pressures for Class IV shutoff JE and JEA 2port valves or Graphite stem seal AEL AEL AEL AEL AEL AEL AEL Page 6 of 9 AEL6 Series Smart Electric s for DN15 to DN100 Control Valves
7 Maximum differential pressures for Class VI shutoff JE and JEA 2port valves or Graphite stem seal AEL AEL AEL AEL AEL AEL AEL Page 7 of 9 AEL6 Series Smart Electric s for DN15 to DN100 Control Valves
8 Maximum differential pressures for Class IV shutoff QL 3port valves with or Graphite stem seal AEL AEL6321 * AEL6323 * AEL6421 * AEL6422 * AEL AEL * Please note that although the AEL6321 and the AEL6323 have the same maximum differential pressure values, they have different Dimensions / weights (approximately) in mm and kg Model A B C Weight AEL AEL AEL AEL AEL AEL AEL h Safety information, installation and maintenance For full details see the Installation and Maintenance Instructions that are supplied with the product. Installation and wiring note: The valve should be installed in a horizontal pipeline. The position of the actuator will depend on the type of valve to which it is fitted and the temperature of the media. However, it is not recommended that the actuators be fitted at more than 90 from the vertical position or in a wet environment. Mounting position C B A Page 8 of 9 AEL6 Series Smart Electric s for DN15 to DN100 Control Valves
9 AEL6 series actuators Product nomenclature and selection example: Product A = A Type E = Electric E Movement L = Linear L Series 6 6 Thrust (kn) Stroke (mm) Maximum speed (mm / s) Supply voltage Control signal Failure mode 2 = = = 8 5 = 14 6 = 25 2 = 50 3 = 65 (AEL65 only), 95 / 100 (AEL66 only) 1 = (AEL62_, AEL63_, AEL64 and AEL66_ series only) 2 = (AEL64_ and AEL65_ series only) 3 = (AEL63_ series only) 1 = 230 Vac 2 = 115 Vac 3 = 24 Vac and 24 Vdc F = 24 V VMD, 0 / 2 10 Vdc and 0 / 4 20 ma (supply voltage 3 only) G = 115 V VMD, 0 / 2 10 Vdc and 0 / 4 20 ma (supply voltage 2 only) H = 24 V VMD, 0 / 2 10 Vdc and 0 / 4 20 ma (supply voltage 2 only) J = 230 V VMD, 0 / 2 10 Vdc and 0 / 4 20 ma (supply voltage 1 only) K = 24 V VMD, 0 / 2 10 Vdc and 0 / 4 20 ma (supply voltage 1 only) X = No mechanical / electrical fail safe device S = Super capacitor fail safe (non retrofittable) J S How to order / selection example: Example : A 230 Vac fail safe electric actuator to suit a DN25 control valve with stem seals, to have class IV shutoff against a 10 bar differential pressure. There is no requirement for high actuating speed, the control signal is 230 V VMD. Selection: 1 off Spirax Sarco AEL62211JS electric actuator. Page 9 of 9 AEL6 Series Smart Electric s for DN15 to DN100 Control Valves
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