TIP CATALOG. Rev

Transcription

1 TIP CATALOG Rev

2 Hakko prides itself in the consistently high quality of the materials and workmanship that go into its products, which include our various soldering and desoldering tips. Hakko tips are designed and manufactured for maximum heat conductivity, performance, and life. TIP MAINTENANCE AND CLEANING PROCEDURES SELECTING THE PROPER TIP FOR THE JOB. Short tips with larger dimensions will provide better heat transfer and performance than longer, thinner tips. One common problem is not matching the tip size to the job. This can cause a drop in the performance of your soldering irons and affect the reliability of your work. Matching the tip size and configuration to the job is as important as any other aspect of soldering, and in many cases is more important. Always use a tip as wide and thick as possible, making sure that it does not interfere with components or overlap the pad and touch the board. KEEP TIPS WET. Applying solder to the working surface of the tip will prevent oxidation and impurities from building up. This promotes long tip life. KEEP TIPS CLEAN. Stroking the tip surface across a clean and properly damp cellulose sponge will keep flux residues, solder impurities, and oxidation from forming on the surface of the tip. Immediately re-wet the tip with solder after wiping, or before any extended period when the iron will not be used. BASIC STYLE OF HAKKO SOLDERING IRON TIPS SHAPE A SHAPE B SHAPE C SHAPE D Pyramid Type Conical Type Bevel Type Chisel Type * These tips are tinned on the flat only. 2

3 Table of Contents Tip Maintenance and Cleaning Procedures For HAKKO Soldering Stations 911 Series For Model M/907 & 913 Series For Models 936, 937, 926, 927, 928, 702, 703, 703B 900L/908 & 914 Series For Models 936, 937, 926, 927, 928, 702, 703, 703B 900S Series For Models 936, 937, 928, 702,703, 703B 903 Series For Models 939, Series For 455 Iron 456 Series For 456 Iron 918 Series For Mach I Iron (models 918) 920 Series For Mach I Iron (models 920, 921, 922) N452 Series For Dash Iron (model N452, N453) N454 Series For Dash Iron (model N454) 950 Series For Models 936, 937, 939, 926, 927, 928, 702, 703, 703B For HAKKO Desoldering Stations 802/807/808 Series For Models 470, 470B, 471, 472, 472B, 473, 702, 703, 703B 481 Series For Models 481, Series For Models 483, 700, 707, 800 For good maintenance Probable causes of early tip failure Discontinued Product Note: dimensions in ( ) = inches pg. 4 pgs. 6, 8, 9 & 18 pg. 10 & 18 pgs. 14 & 15 pg. 20 pgs. 6, 8, 9, 18 & 20 pgs. 6, 8, 9 & 18 pgs. 6, 8, 9 & 18 pg. 13 pgs. 16 & 17 pg pg. 18

4 911 Series T1-B Shape-B Conical T1-4D Shape-4D Chisel R0.2 (0.01) T1-08D Shape-0.8D Chisel ø0.8 (ø0.031) (0.1) 7.5 (0.02) (0.29) T1-12D Shape-1.2D Chisel ø1.2 (ø0.047) (0.1) 7.5 (0.02) (0.29) T1-16D Shape-1.6D Chisel ø1.6 (ø0.06) ø4 (ø0.16) 7.5 (0.29) (0.16) (0.02) 7.5 (0.29) T1-1BC Shape-1BC Bevel ø1 (ø0.04) (0.39) T1-2BC Shape-2BC Bevel ø2 (ø0.08) (0.39) T1-3BC Shape-3BC Bevel 0.5 (0.02) 3 (0.1) 7.5 (0.29) ø3 (ø0.1) (0.39) T1-24D Shape-2.4D Chisel ø2.4 (ø0.09) (0.14) (0.02) (0.29) T1-4C Shape-4C Bevel ø4 (ø0.16) (0.39) 4

5 911 Series T1-1BCF Shape-1BC Bevel (Tinned on soldering surface only.) ø1 (ø0.04) (0.39) T1-KL Shape-KL Knife ø4 (ø0.16) 1.5 (0.05) (0.37) left handed knife tip T1-2BCF Shape-2BC Bevel (Tinned on soldering surface only.) T1-2B Shape-2B Conical R0.5 (R0.02) ø2 (ø0.08) (0.39) 10 (0.39) T1-3BCF Shape-3BC Bevel (Tinned on soldering surface only.) T1-02JL Shape-02RLB Bent 3.5 (0.13) ø3 (ø0.1) (0.39) 30 R0.2 (R0.008) 12 (0.47) T1-4BCF Shape-4C Bevel (Tinned on soldering surface only.) ø4 (ø0.16) (0.39) T1-K Shape-K Knife ø 4 (ø0.16) 1.5 (0.05) (0.37) 5

6 900M/907/913 Series 900M-T-0.8D 900M-T-S7 0.8 mm (.032) 1.2 mm (.046) 900M-T-1.2D 900M-T-1C 1.2 mm (.047) * 900M-T-1CF 900M-T-S9 900M-T-2C 16 mm (.630) Formerly 900M-T-S1 * 900M-T-2CF 900M-T-1.6D 900M-T-3C (.063) * 900M-T-3CF 900M-T-2.4D 900M-T-4C 2.4 mm (.095) (.158) * 900M-T-4CF 900M-T-3.2D 900M-T-I 3.2 mm (.126) 900M-T-S3 900M-T-B 5.2 mm (.205) 19 mm (.748).5r 900M-T-S6 900M-T-LB 1.3 mm (.050) 25 mm (.984) 6

7 900M/907/913 Series 900M-T-1.2LD 900M-T-RT 1.2 mm (.047) 25 mm (.984) 4.2 mm (.166) 25 mm (.984) 900M-T-2LD.5r 35 mm (1.38) 900M-T-S8 3.2 mm (.126) 25 mm (.984) 900M-T-3.2LD. 2 mm (.01) 4 mm (0.16) M-T-0.2RB 1.8 mm (.071) 7.5 mm (0.29) mm (.551) 900M-T-1.8H.5 mm 900M-T-0.5C 7.5 mm (0.29) 3.5 mm (.138) 19 mm (.748) M-T-H.8 mm (.031) 900M-T-0.8C 5.0 mm (.197) 900M-T-K 1.5 mm (.059) * 900M-T-1.5CF 900M-T-S4 14 mm (.551) 900M-T-SB 3.2 mm (.126) 900M-T-R 900M-T-SI 5.0 mm (.201) 13 mm (.512) 7

8 900L/908/914 Series 900L-T-1.6D 900L-T-3C (.063) 900L - T-3CF * 900L-T-2.4D 900L-T-4C 2.4 mm (.095) (.158) * 900L-T-4CF 900L-T-3.2D 900L-T-I 3.2 mm (.126) 900L-T-S1 900L-T-K 5.6 mm (.221) 19 mm (.748) 5.0 mm (.197) 18 mm (.709) 900L-T-B 900L-T-5C.5r 5.0 mm (.197) * 900L-T-5CF 900L-T-2B 900L-T-LB 25 mm (.984) 900L-T-2C * 900L-T-2CF 8

9 900S Series 900S-T-1.2D 1.2 mm (.047) 900S-T-1.6D (.063) 900S-T-1C 900S-T-2C.5r 900S-T-B 900S-T-I 9

10 903 Series SHAPE: 0.8D SHAPE: SI A1243 A mm (.031) 1 (.472) SHAPE: 1.6D SHAPE: 0.8SD A1244 A1253 (.063) 0.8 mm (.031) 10 mm (.394) SHAPE: 2.4D SHAPE: 1.2SD A1245 A mm (.094) 8 mm (.315) 1.2 mm (.047) 10 mm (.394) SHAPE: 5.2D SHAPE:.04SC 5.2 mm (.205) 8 mm (.315) A mm (.016) 14 mm (.557) A1255 SHAPE: B SHAPE: 3.2D A1247 A1256.5r 3.2 mm (.13) 8 mm (.315) SHAPE: I SHAPE: 2.4LD A mm (.094) A1266 SHAPE: 1.2C 1.2 mm (.047) A1249 SHAPE: K 5 mm (.197) A1268 SHAPE: 0.2RB A1250 SHAPE: 0.2RSB 30 A

11 903 Series SHAPE: 1C A1270 SHAPE: R2 (3.5) 1.5 mm (.059) 5.9 mm (.232) 3.5 mm (.138) 5.2 mm (.205) A1332 SHAPE: 4.5D SHAPE: SOP 5.1 X 4.3 SHAPE: 1.2D 4.5 mm (.177) A mm (.169) SHAPE: SOP 5.1 x mm (.264) 5.1 mm (.201) 5.3 mm (.209) A1333 A1326 A1334 SHAPE: 0.8SC SHAPE: 0.2RSSB SHAPE: IS SHAPE: 2.8C SHAPE: R1 (1.7) 2.5 mm (.093) 1.2 mm (.047) 0.8 mm (.031) (.063) 2.8 mm (.110) 9.9 mm (.390) 14.2 mm (.559) mm (.252) 14.7 mm (.579) 17.6 mm (.693) 3.4 mm 1.7 mm (.134) (.067) 6.2 mm (.242) A1327 A1328 A1329 A1330 A1331 SHAPE: SOP 9.5 x 13.3 SHAPE: R3 (2.3) SHAPE: SPATULA mm (.409) SHAPE: SPATULA 20.8 SHAPE: 3.2D 10.2 mm (.402) 13.3 mm (.524) 1.3 mm (.051) 20.8 mm (.819) 0.6 mm (.024) 6.7 mm (.264) 11.1 mm (.437) (.181) 5.1 mm (.201) 2.3 mm (.091) 0.2 mm 0.2 mm 3.2 mm (.126) 9.5 mm (.374) 9.5 mm (.374) 5.3 mm (.209) 9.5 mm (.374) 1 (.472) 5.5 mm (.217) A1335 A mm (.276) A1337 A1338 A

12 903 Series SHAPE: PLCC 12.7 x 12.7 SHAPE: 0.2RLB Bent 14.2 mm (.559) 14.2 mm (.559) 12.7 mm (.500) 1.5 mm (.059) (.157) A mm (.236) mm (0.3) R0.2 mm (0.008) 15.8 mm (.062) A1346 SHAPE: PLCC 17.8 x 17.8 SHAPE: PLCC 16.4 x mm (.748) 19.0 mm (.748) 17.8 mm (.701) 1.5 mm (.059) (.157) A mm (.236) 22.4 mm (0.88) 22.9 mm (0.98) 16.4 mm (0.64) 18.9 mm (0.74) 6.5 mm (0.25) A1347 SHAPE: PLCC 10.2 x 10.2 SHAPE: PLCC 25.5 x mm (.453) 10.2 mm (.402) (.157) A mm (1.00) 28 mm (1.10) A mm (.453) 1.5 mm (.059) 6.0 mm (.236) 25.5 mm (1.00) 28 mm (1.10) 7.5 mm (0.29) SHAPE: PLCC 15.2 x 12.7 (.157) 14.2 mm (.559) 12.7 mm (.500) A mm (.598) 16.7 mm (.657) 1.5 mm (.059) 6.0 mm (.236) 12

13 455 Series 456 Series 455/456 Series SHAPE: B SHAPE: 2B A1047 A1023.5r 25 mm (.984) 1.0r 30 mm (1.18) SHAPE: 3C SHAPE: 4C A1048 A mm (.984) (.158) 30 mm (1.18) SHAPE: 4C SHAPE: 8C A1049 A1025 (.158) 25 mm (.984) 8.0 mm (.315) 26 mm (1.02) SHAPE: 5C SHAPE: SD A1050 A mm (.197) 25 mm (.984) 5.0 mm (.197) 30 mm (1.18) SHAPE: 6C SHAPE: 6C A1051 A mm (.236) 25 mm (.984) 6.0 mm (.236) 30 mm (1.18) SHAPE: SD SHAPE: K A1052 A mm (.197) 25 mm (.984) 9.0 mm (.354) 30 mm (1.18) SHAPE: K SHAPE: 9D A1053 A mm (.354) 25 mm (.984) 9.0 mm (.354) 30 mm (1.18) 13

14 918 Series (.063) 918-T-1.6D 6.5 mm (.250) 918-T-6.5D 918-T-2.4D 2.4 mm (.095) 918-T-3.2D 918-T-3C 22 mm (.866) * 918-T-3CF 918-T-4C (.158) * 918-T-4CF 918-T-5C 5.0 mm (.197) * 918-T-5CF 918-T-BC (.063) 918-T-B.5r 14

15 920 Series 16 mm (.630) 920-T-1.0D 0.5 r 14 mm (.551) 920-T-B (.063) 920-T-1.6D 0.5 r 13 mm (.512) 920-T-SB 2.4 mm (.095) 920-T-2.4D 0.5 r 920-T-I 920-T-3.2D 920-T-A 3.2 mm (.126) 19 mm (.748).5 mm (.019) 920-T-BC 3.2 mm (.126) 920-T-R (.063) 19 mm (.748) 4.8 mm (.189) 16 mm (.630) 920-T-2C 920-T-RT 14 mm (.551) * 920-T-2CF 4.2 mm (.166) 16 mm (.630) 920-T-3C 14 mm (.551) * 920-T-3CF 920-T-4C (.158) * 920-T-4CF 15

16 N452 Series N452-T-B N452-T-D.5r 2.0 N452-T-SB N452-T-SD N452-T-C N452-T-I 1.5 mm (.059).4r (.016) N452-T-SC.08 mm (.032) N452-T-1C * N452-T-1CF N452-T-2C * N452-T-2CF N452-T-3C * N452-T-3CF N452-T-4C (.158) * N452-T-4CF 16

17 N454 Series N454-T-B.5r N454-T-2C 23 mm (.905) * N454-T-2CF N454-T-3C 22 mm (.866 ) * N454-T-3CF N454-T-4C (.158) (.780) * N454-T-4CF N454-T-5C 5.0 mm (.197) * N454-T-5CF N454-T-D 22 mm (.866 ) N454-T-I.4r (.016) 23 mm (.905) 17

18 950 Series SOP A1390 Tip/SOP 4L A1392 Tip/SOP 15L 4mm (0.16 in.) 15mm (0.91 in.) A1391 Tip/SOP 6L 6mm (0.24 in.) A1383 Tip/SOP 18L 18mm (0.71 in.) A1380 Tip/SOP 8L 8mm (0.31 in.) A1384 Tip/SOP 20L 20mm (0.79 in.) A1381 Tip/SOP 10L 10mm (0.39 in.) A1385 Tip/SOP 25L A1382 Tip/SOP 13L 13mm (0.51 in.) 25mm (0.98 in.) 18

19 950 Series Tip/CHIP 2.6C 2.6mm (0.10 in.) Tip/CHIP 0.7T 0.5mm (0.02 in.) CHIP A1379 Tip/CHIP 1L 1mm (0.04 in.) A1378 Tip/CHIP 2L 2mm (0.08 in.) CHIP A1388 Tip/CHIP 0.5C 0.5mm (0.02 in.) 1.5mm (0.06 in.) A1389 Tip/CHIP 0.5I R0.25mm (R0.01 in.) 19

20 802/807/808 Series A mm (.032) 1.8 mm (.071) A1393 (.062) A1003 A mm (.090) 11 mm (.434) A mm (.032) 2.3 mm (.091) A mm (.051) 2.3 mm (.091) A mm (.099) A mm (.091) (.157) A mm (.051) A1007 (.063) 20

21 481/483 Series 481-T mm (.032) 2.5 mm (.099) 483-T mm (.032) 2.5 mm (.099) 481-T mm (.099) 483-T mm (.099) 481-T mm (.051) 2.5 mm (.099) 483-T mm (.051) 481-T-1.6 (.063) 483-T-1.6 (.063) 483-T-0.8T 0.8 mm (.032) 1.7 mm (.067) 483-T-1.0T 483-T-1.3T 1.3 mm (.051) 2.3 mm (.091) 21

22 For long lasting use of your desoldering tools, Keep Hakko s Desoldering Maintenance Kit by your side! Desoldering Maintenance K it P/N HJ Part No Maintenance Brush Cleans oxides and flux residue from heater core. Do not use on nozzles as brush will damage the plating. A1033 Part No. A1033 Ceramic Paper Filter (L) (Set of 10) Protects the pump by filtering flux vapors at the handpiece. Replace when face of filter is coated with flux Part No Drill for Heating Element Cleans solder and flux from the heating element core. Use once a day. A1042 Part No. A1042 Cleaning Sponge Cleans nozzle of excess solder and oxides. Rinse with water only. Replace sponge when contaminated A1009 A1011 Part No Wrench Removes and replaces enclosure nut, enclosure and nozzle from heating element. Part No. A1009 Ceramic Paper Filter (S) (Set of 10) Protects the pump by filtering flux vapors at the desolder station. Replace when face of filter is coated with flux. Part No. A1011 Filter Holder for 802 Holds spring filter (A1030) in filter pipe (B1128). For use with 802 handpiece only. Replace if holder becomes stiff or cracked. B B1089 B B1305 Part No. B1087 Nozzle Cleaning Pin (1.0mm) B1086: 0.8mm, B1088: 1.3mm, B1089: 1.6mm Used to clean accumulated solder from the nozzle, preventing clogging. Match cleaning pin diameter to nozzle hole diameter. Use approximately every two hours of operation. Part No. B1303 Nozzle Cleaning Drill (1.0mm) with holder Drill bit only: B1308; 0.8mm, B1310; 1.3mm, B1311; 1.6mm Used to remove heavy accumulation of solder from the nozzle. Use if cleaning pin can not clean nozzle. A1030 Part No. A1030 Spring Filter (Set of 10) Captures solder in the handpiece. Replace when filter is 1/2 to 1/3 full of solder. B1915 Part No. B1915 Filter Holder for 807 Holds spring filter (A1030) in filter pipe (B1916). For use with 807 handpiece only. Replace if holder becomes stiff or cracked. 22

23 PROBABLE CAUSES OF EARLY TIP FAILURE HIGH LINE VOLTAGE. Even though Hakko irons and stations are designed to maintain temperature with slightly varying supply voltages, a consistently high line voltage will cause the iron to run hot. This will reduce tip life. LOW TIN ALLOY SOLDER. The lower the tin content of your solder, the more difficult it will be to keep the tip from dewetting (losing its protective coat of solder). Keep a roll of large diameter solder on hand to periodically flush and re-tin the tips. SMALL DIAMETER SOLDER. In many cases, the diameter of the solder being used is too small for effective wetting of the tips. A periodic flooding with a larger diameter solder, as mentioned above, will do the trick. DIFFERENCES IN FLUX ACTIONS. (RA, RMA, water soluble, No Clean etc.)... The more active the flux, the more frequently the tip needs to be cleaned. Oxidation forms at a much higher rate with highly active fluxes. Please check with the solder or flux manufacturer as to the relative activity of the flux you are using. EXCESSIVE PRESSURE, OR THE PUSHING IN OF HEAT. Applying excessive pressure, or rubbing the tip against the joint to force heat in, will destroy the tip faster than normal contact soldering. TIP TEMPERATURE. The higher the tip temperature, the faster oxidation will form. At temperatures exceeding 875 deg. F, the speed of oxidation is just about twice that at 700 deg. F. NOTE Tips subjected to proper maintenance and cleaning procedures should last between two to four weeks, depending upon the temperature, tip configuration, and the job or jobs being performed. 23

24 American Hakko Products, Inc Anza Drive, Santa Clarita, CA Toll Free: (800) 88-HAKKO (42556) Customer Service: (661) Fax: (661)