ONLINE INSTRUCTIONS 40 mm, 57 mm, 75 mm Carbo Ratchets

Transcription

1 ONLINE INSTRUCTIONS 40 mm, 5 mm, 5 mm Carbo Ratchets US Tel: (+0) Web: harken@harken.com Italy Tel: (+) 0.55 Web: techservice@harken.it Strictly follow all instructions to avoid an accident, damage to your vessel, personal injury or death. See for additional safety information. C IMPORTNT: See Inspection and Maintenance at end of manual. Features Glass-filled nylon sideplates: load-carrying curved bearing races. Machined hardkote-anodized aluminum sheaves: strength and corrosion resistance. Fast trim: Free-running ball bearings. Hand-hold and release loaded line: Faceted aluminum sheave grips line securely. Ratchets provide mechanical advantage. Multi-faceted Power sheaves: very aggressive holding power. Ratchet on/off switch: 40 mm 608/60/64; 5/5 mm all blocks. Ratchet always on: 60/6. Cam arm locking plates: allows cam arms to be locked in more than five positions for fair leads. Cheek: line-shedding, small mounting footprint and drain holes. Common uses: Main/jib/spinnaker sheets on dinghies and sportboats; control lines on boats of all sizes. Do not apply a load greater than the maximum working load (MWL) of the Carbo Ratchet blocks listed below. Part C Max line Ø Maximum working load* reaking load* No. Description in mm in mm in mm in mm lb kg lb kg 40 mm 608 Single/swivel /6 40 / / 4 / Single/swivel/becket / / 4 / Single/swivel/4 Carbo-Cam* /6 40 / / 4 / Single/swivel/4 Carbo-Cam/becket* / / 4 / Triple/swivel/4 Carbo-Cam** /6 40 /6 4 /6 5 / Triple/swivel/4 Carbo-Cam/becket / /6 0 /6 5 / Cheek /6 40 /4 0 / Triple/4 Carbo-Cam/ mm/becket / /4 /6 5 / mm 5 Single/swivel /4 5 4 /6 0 / Single/swivel/Power/.5x grip/titanium /4 5 4 /6 0 / Single/swivel/Power/x grip/silver /4 5 4 /6 0 / Single/swivel/becket / /6 5 / Cheek /4 5 /4 8 / Single/swivel/50 Cam-Matic* /4 5 4 /6 0 / Single/swivel/50 Cam-Matic/becket* / /6 5 / Triple/swivel/50 Cam-Matic* + /4 5 4 /6 0 /8 0 / Triple/swivel/50 Cam-Matic/becket / /6 5 /8 0 / mm fiddle/ratchet / /8 8 /8 0 / mm/fiddle/ratchet/becket / /8 4 /8 0 / mm/fiddle/ratchet/50 Cam-Matic / /8 8 /8 0 / mm/fiddle/ratchet/50 Cam/becket / /8 4 /8 0 / mm 60 Single/swivel 5 /6 5 5 /8 /4 6 / Single/swivel/becket 5 /6 5 6 / 65 /4 6 / Cheek 5 /6 5 4 /6 0 / mm/fiddle/ratchet 5 /6 5 6 /6 5 / / mm/fiddle/ratchet/becket 5 /6 5 /6 8 / / mm/fiddle/ratchet/50 Cam-Matic* ++ 5 /6 5 6 /6 5 / / mm/fiddle/ratchet/50 Cam/becket 5 /6 5 /6 8 / / *Maximum working loads and breaking loads for blocks based on cam strengths. **Can be used as becket block add 8 eyestrap. + Can be used as becket block add eyestrap and () HFS panhead screws (M5X45). ++ Can be used as becket add eyestrap.

2 Using Ratchet locks Ratchet blocks allow hand holding loaded sheets. The eight-sided faceted sheave grips loaded sheets yet allows a line to be eased instantly with control. They allow the crew to hand hold main, jib, and spinnaker sheets with only a faction of the effort that a regular block requires. Holding power varies according to sheave size and type. 5 mm Ratchamatic blocks with eight-sided faceted sheaves can provide up to 0: holding power. 5 mm Power Ratchamatic blocks with added facets offer increased holding power. See chart below. 5 mm Ratchamatic blocks with eight-sided faceted sheaves can provide up to 5: holding power. Holding power ratios are determined using a 80 wrap angle and can very according to line type, and line condition. Power Ratchet locks - Holding Power Power 5 mm ratchet blocks offer three options of faceted holding power to best take advantage of the day s wind and wave conditions. 5 mm block no. Sheave color Holding power* Sheave image and facet count** 60 lack 0: 8 facets Example: lock holds 45 kg (00 lb) load with 4.5 kg (0 lb) of effort 6 Titanium (tan) 5: 60 facets Example: lock holds 6.5 kg (50 lb) load with 4.5 kg (0 lb) of effort 0 Silver 0: 45 facets Switches n on/off switch allows the ratchet to be turned off in light air to trim and ease lines more easily. The 608, 60 and 64 have on/off switches; other 40 mm ratchet blocks are always in ratchet mode. ll 5 and 5 mm ratchet blocks have on/off switches. Example: lock holds 0 kg (00 lb) load with 4.5 kg (0 lb) of effort. *Holding power ratios are determined using a 80 wrap angle and can very according to line type, and line condition. Depending on line composition and cover texture, the more aggressive sheave facets can increase line wear. **The 0 block sheave has fewer facets than the 6 and gains more holding power by having more prominent ridges. Switch Operation Ratchet Direction rrow on side of block shows direction that sheave will spin when ratchet is switched on. Refer to arrow when reeving block or mounting cheek block.

3 64 / / 6 Cheek lock Position block so ratchet turns in desired direction. Flip block to change direction. Use chart below or use block as a template. Mark holes using centerpunch. Check marks with block before drilling. Remove block and drill holes using drill size from chart below. evel top of deck holes using a small knife to allow sealant to mass. Place gasket under block. Through-bolt block using recommended stainless steel fasteners, washers and locknuts. Ratchet cheek blocks include metric panhead screws, washers and nuts. See chart below: lock Drill size lock thickness (G) Supplied mm size Part No. Size mm in mm in fastener and length mm.5 /8 /8 M x 40 mm 5 mm 4.5 /64 5 M4 x 60 mm 6 5 mm 5.5 /64 /4 M5 x 60 mm *Fastener length: dd deck thickness and overhang for nut and washer. lock Size Part No. C D E F in mm in mm in mm in mm in mm in mm 40 mm 64 5 /64 4 / 8 / 6. /6 40 /4 5 5 mm / 6 / 8 /8.4 /64 8. /4 5 /6 8 5mm 6 / 5 /. / /6 5 4 /6 0 F F E D 64 E C D, 6, 64, 6 G -Way Cam-Lock 5 / 6 / 8 / / 0 /, 6, 64, 65, 66, 64, 65, 66, 6. Cam lever up. lock locks in front or side position.. Cam lever down. lock turns freely. -Way U-Lock 40 / 4 / 6 / 6 / 6 The -Way U-Lock on doubles and triples allows a change of headpost direction from front to side or allows the block to swivel. To change headpost direction, remove shackle, turn post, install shackle. Remove U-Lock to allow block to swivel.

4 djust Cam ngle (Single/40 mm). Loosen cam arm locking plate screw and pull outward to disengage.. Rotate cam arm to desired position.. Press locking plate in and tighten screw. Do not overtighten screws or sheave will bind. Reverse Cam Cleat (Single Only). Remove screws from cam.. ssemble as shown. Note: use plastic plate on cam bottom.. Tighten screws. Do not overtighten screws or cams will bind. Part No. HFS88 djusting Cam ngle 5 mm (Single/Triple/Fiddle), 5 mm (Fiddle). Remove three cam arm screws on each side.. Carefully note position of three screw holes in block (see diagram).. Rotate cam arm to desired position and line up cam arm holes with screw holes on block.. Insert screws into screw holes and tighten. Do not overtighten screws or sheave will bind.

5 Inspect lock and Shackle efore You Sail WRNING! Failure to inspect and replace damaged metal parts and/or worn or frayed line can cause block or system to break suddenly causing an accident, damage to your vessel, personal injury or death. See for additional safety information. Frequently inspect shackles and shackle posts for signs of corrosion, cracks, or elongation. When replacing shackles, use the correct Harken parts to maintain the proper strength. Replace line as necessary, taking into consideration the maximum size recommendation. Flush block and attachments frequently with detergent and fresh water. Clean bearings by flushing areas shown while rotating sheave. Maintenance If block has cam cleat, flush balls in cam cleats while rotating pawls. General Maintenance- Harken equipment is designed for minimal maintenance. However, some upkeep is required to give the best service and comply with the Harken limited warranty. Keep your equipment clean and free-running by frequently flushing with fresh water. Periodically clean with mild detergent and water solution. Spin sheaves to distribute soap solution evenly. Flush with fresh water. Important: Exposure to some teak cleaners and other caustic solutions can result in discoloration of part and is not covered under the Harken warranty. Warranty For additional safety, maintenance, and warranty information see or the Harken catalog. M005/-8

6 C Parts 40 mm Carbo Ratchets 608/60 40 mm Single Ratchet No. Description Qty Part No. Shackle ssembly Micro 5 /" 46 Shackle strap HS04 Shackle clevis pin 5 / X.488 HS05 C Split ring HS4 60/6 40 mm Single Ratchet 4 w/4 Carbo Cam Screw MX0 Slotted panhead HFS888 Washer cam arm left H-665 Washer cam arm right H-0 4 Nut M HFS 5 Cam arm left H Cam arm right H Nut M4 HFS80 8 Cam cleat micro Carbo 4 Micro flairlead black 44 Cam screws M4X0 slotted HFS88 0 panhead Cam plate for reversing cam H-04 Shackle assembly micro 5/ 46 Shackle strap HS04 Shackle clevis pin 5 / X.488 HS05 C Split ring HS4 C Parts 40 mm Carbo Ratchets /6 40 mm Triple Ratchet w/carbo Cam Nut M HFS Washer left H-665 Washer right H-0 4 Cam arm fastener M4X0 HFS85 custom 5 Cam arm H-05C 6 Cam nut M4 HFS80 Cam cleat, micro carbo 4 8 Micro flairlead black 44 Cam screw M4 X 0 slotted HFS88 panhead 0 U-Lock H-808 Shackle 5 mm hybrid shallow HCP568 bow

7 6 40 mm Triple Ratchet/ mm/carbo Cam Nut M HFS Washer left H-665 Washer right H-0 4 mm 0 degree fixed block 5 5 Spring 0 6 Eyestrap, micro 8 Cam arm fastener M4X0 custom HFS85 8 Cam arm H-05C Cam nut M4 HFS80 0 Cam cleat, micro Carbo 4 Micro flairlead black 44 Cam Screw M4 X 0 slotted panhead HFS88 U-Lock H-808 Shackle 5 mm hybrid shallow 4 bow HCP mm Cheek lock M-.5X40 mm slotted HFS04 panhead screw Gasket H-44 M flatwasher HFS008 4 M full nut HFS 4 4