GENERAL BROCHURE GRAPHIC ARTS PRODUCTS
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- Magdalen King
- 5 years ago
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1 GENERAL BROCHURE
2 pxnet CONTENTS Horizon Industrial Products Bindery Control System pxnet...2 CABS CABS CABS4000S...4 SB SB-09S...4 SB MG HT HAL Digital Finishing AF-566F Digital...6 StitchLiner6000 Digital...6 ColorWorks Pro Plus...6 Manage your bindery with JDF enabled control system. ColorWorks...6 CF-100 / CW-8000NL...7 HOF HOF Folders AFC-746F...8 The Horizon pxnet Bindery Control System is used as a central control point to schedule AFC-746S / AFC-746D...8 work, send job data to each finisher, monitor status of finishers and collect production statistics from finishers in real-time. pxnet brings efficiency and value in high-mix/low-volume AFC-744A / AFC-744S...8 AF-762KL / AF-762KLL...9 AF-762KLS...9 production environments where frequent job changeovers are needed. AFC-566FG...9 AFC-566A...9 The pxnet system can also be interfaced with an existing workflow for automated JDF set-up. AFC-564A...9 AFC RFU PST PSX-56 / PSX-56R...10 MKU MKU-54T...10 AF-566T4F...11 AF-406T6A...11 PR J D F KTU J M F GFB RB CRF J D F EF-354 (SR)...12 EF-35 (SR)...12 KTU ED ED J D F PF-40L...12 PF Collators VAC J D F VAC-600H...13 SAC HAC TAC SA BC ST Control PC ST Job Ticket BCR CCR / CCR-DX...15 ST-20 / ST-20R...15 Satellite PC PJ-75 / PJ-77 / PJ-77R Cutt IC-VAC600H...15 Stitchers Printer Hydraulic Cutter StitchLiner StitchLiner APC-61II IM Variable Trimmer SPF-200A / FC-200A...18 Job Ticket SPF-200L / FC-200L...18 HT-1000V00V HP-200A...18 Three-knife Trimmer SPF SP HT-80 Binders Three-side Trimmer BQ HT-30/30C BQ-280PUR...20 BQ-270V...21 BQ-160 / BQ-160PUR Foldd 3 Bind d CRB-160 / CRS Cutters Computerized Folder Perfect Binder HT-1000V...22 AFC-746F SB-09S HT HT-30C...23 AFC-746S/746D SB-07 APC-61II / APC-61IISB...23 AFC-744A/744S BQ- 470 PC-64II Stitch PC AFC-566FG BQ-270/270C Others AFC-566A BQ-270V Saddle-stitching System HCM-1 / HCP Digital Finish AFC-564A Case Binder StitchLiner6000 HCB GMS AFC-546A HCB-2 StitchLiner5500 In-line Saddle-stitching System PJ AFC-544A Perfect Binding Line Bookletmaker StitchLiner6000 Digital Document Finisher VP VP AF-566T4F CABS6000 SPF-200A/FC-200A In-line Folder ColorWorks Pro Plus JM-66 / JM AF- 406T6A CABS4000S SPF-200L/FC-200L AF-566F Digital ColorWorks Specifications *Compatible with pxnet system 3 Prepress Press Digital Press Operation Mgr MIS Postpress 888 Digital Finish Stitch 3 Bind 2 Fold 1 Cut
3 17-Clamp Computer Aided Binding System CABS Clamp Computer Aided Binding System CABS4000S HT-110 CABS HT-110 SB-09S 9-Clamp Perfect Binder SB-09S The SB-09S provides maximum productivity for short to medium run length at up to 4,000 books per hour. Major system setups are performed automatically and book size or book thickness changeovers are completed within 3 minutes so that the SB-09S provides quick, easy makeready for frequent job changes. Revolutionary seesaw style feed plate for increased space efficiency. SB-17 MG Clamp Perfect Binder SB-17 The SB-17 features highly accurate automated set-up with simple and easy operation. Both EVA hotmelt and PUR hotmelt can be used by using the interchangeable melt tanks. EVA tank provides exceptional glue application, even at high speed, thanks to 3 application rollers and a scrape roller on the EVA glue tank. Two milling stations provide a versatile range of spine milling preparations. 6 Hopper Modular Gathering System MG-600 MG-600 can be extended up to 6 gathering units (36 stations can be combined). Intuitive operation through intelligent touchscreen control can give very easy operation. Image checker (Option IC-MG600) detect sheets that have been improperly positioned or misprinted. The ST-600 inline stacker allows gathering to be performed offline from the binder. MG-600 Three-knife Trimmer HT-110 The HT-110 features automated setup for different book sizes and precision cutting accuracy. Job changeovers are performed simply and quickly through the LCD touchscreen. Unlike other three-knife trimming systems, there are very few replacement parts when changing over the HT Clamp Perfect Binder SB-07 The 7-clamp system binder produces exceptional high quality binding with tight and square finish spine. Simple setup and easy operation speed up the changeover to adopt short-run binding job. HT-110 Tipping Collator HAL-4 The HAL-4 provides high quality tipping of business reply cards or single sheets in a compact gathering unit. An optional CCD camera can be attached in the hopper to detect incorrectly loaded signatures. SB-09S SB-17 SB-07+LD-09S+AC-08+PM-20II HAL-4 4 5
4 POD Digital Finishing In-Line Solution In-line Computerized Buckle Folder AF-566F Digital The AF-566F-Digital features easy operation and state of the art automation achieves skill-less setup and operation. System can be used both in-line and off-line with simple changeover procedure. In-line configuration eliminates the manual paper handling tasks and achieves high job integrity. The system can be enhanced with JDF workflow from upstream to the post press using Horizon pxnet system. Document Finisher ColorWorks Pro Plus The ColorWorks Pro Plus is an all-in-one in-line document finisher that combines, bleed trimming, channel scoring, stitching, folding, face trimming and stacking. The ColorWorks Pro Plus connects inline with Xerox Color 800/1000 Presses and DocuColor *XEROX is a trademark of XEROX CORPORATION. Document Finisher ColorWorks The ColorWorks is an entry level all-in-one document finisher. The ColorWorks connect in-line with Xerox DocuColor 5000 digital color presses. *XEROX is a trademark of XEROX CORPORATION. AS-30S+CF-30S+ACF-30S+SPF-30S+HTS-30S In-line Saddle-Stitcher StitchLiner6000 Digital The Stitchliner6000-Digital features uniquely designed sheet transportation technology and rigid machine construction achieves consistent high speed production at 6,000 booklets per hour. Cover feeder can be used as sheet inserter as option so that additional offset printed or color printed sheet can be inserted in any section of the booklet. ColorWorks Pro Plus AF-566F+T-564F+DIF-56 Near-Line Solution Near-line Bookletmaker SF-100 / CW-8000NL The CW-8000NL is an all-in-one near line bookletmaker that combines, bleed trimming, channel scoring, stitching, folding, face trimming and stacking. Professionally finished documents are produced without any need for further post processing. A mark sensor is equipped as standard to support variable data applications with full integrity. High Speed Off-line Feeder HOF-400 The HOF-400 superior feeding performance and modular concept design enables flexible booklet production for digital printed output. SPF-200A, StitchLiner5500 Cover Feeder Module CF-400 Deep pile cover feeding module with 200mm (7.8 ) pile height. HOF-400 Accumulating Module AC-400 Accumulating module which maximize the production speed. HOF-400 High Speed Off-line Feeder HOF-30 The HOF-30 can be connected to the VAC series collators to handle both offset and digital output. VAC-600H, VAC-1000, SPF-200A, StitchLiner5500 CCD Camera CDD-HOF Image detection for the top sheet. Two CCD cameras are available for the HOF-30. FC-200A+SPF-200A+AC-400+CR-400+CF-400+HOF-400 SF-100+CW-8000NL StitchLiner5500+AC-400+CF-400+HOF-400 Bleed Crease Module CR-400 Bleed trimming and creasing module which trim off the bleeds and crease on the center for efficient production and high quality finish. HOF-400 VAC-1000 (20 bins)+hof-30+spf-200a+fc-200a ColorWorks HOF
5 Folders Computerized Cross Folder AFC-746F B1 size The AFC-746F features Intelligent automation. All sections, including the buckle plates, roller gaps, and suction heads, can be adjusted by inputting the paper size and fold pattern through the 10.4 inch large color touchscreen. It takes only a couple of minutes to finish the changeover from 16-page B1 format signatures to 16-page B2 format signatures. Computerized Cross Folder AFC-746S / AFC-746D B1 size The AFC-746S/746D is equipped with 6 buckles and 2 cross knives. The 10.4 inch large color touchscreen provides for user-friendly operation. Combination with 6 parallel buckles, 1st cross knife, 1 buckle under knife, and 2nd cross knife performs wide variety foldings. AFC- 746D is available as a GS certified model. Round Pile Feeder AFC-746F with Pallet Feeder+PSX-56 Top loading round pile feeder archives continuous operation for longer run production. AFC-746F, AFC-746S/746D, AFC-744A/744S Computerized Cross Folder AFC-744A / AFC-744S B1 size The AFC-744A/744S is a 4KTTL folder. The AFC-744A/744S can setup 14 fold patterns, including 16-page cross fold and 8-page cross fold, by selecting the desired fold pattern and inputting the sheet size on the 10.4 inch color touchscreen. All settings can be done through the large and interactive icon-based touchscreen for user-friendly operation and quick changeover. The AFC-744S has additional automation including knife stopper fine adjustment and buckle under knife. AFC-746S with Round Pile Feeder+MKU-CU+MKU-54 Pallet Feeder The Pallet Feeder provides easier sheet handling for operator. The stacked pallet from the press can be attached at the feeding section of the folder. AFC-746F, AFC-746S/746D, AFC-744A/744S Flat Pile Feeder Maximum Pile Height is 750 mm (29.5 ). AFC-746F, AFC-746S/746D, AFC-744A/744S Cross Folder AF-762KL / AF-762KLL B1 size The AF-762KLL has 2 parallel fold buckles and 3 cross knives. 8-page, 16-page, and 32-page section folding are processed with high precision. AF-762KLL with Flat Pile Feeder Cross Folder AF-762KLS B1 size The AF-762KLS has 2 parallel fold buckles and 2 cross knives. 8-page and 16-page section folding are processed with high precision. Each stack is pressed and bundled at built in bundling system for efficient production. Computerized Cross Folder AFC-566FG B2 size The AFC-566FG is fully automated folding machine equipped with 6 buckles, 1 cross knife, and 2 buckles under knife. All necessary settings including roller gap adjustment can be performed through the 10.4 inch color touchscreen display. Computerized Cross Folder AFC-566A B2 size The AFC-566A computer-controlled folder combines superior feeding and registration with color touchscreen control. An operator can select from 17 pre-set folds or set up to 200 custom folds, all with touchscreen ease. The AFC-566A can handle a wide range of papers at belt speeds up to 230 m (754 ft)/min. Computerized Cross Folder AFC-564A B2 size The AFC-564A computer-controlled folder combines superior feeding and registration with color touchscreen control. An operator can select from 14 pre-set folds or set up to 200 custom folds, all with touchscreen ease. The AFC-564A can handle a wide range of papers at belt speeds up to 230 m (754 ft)/min. Cross Folder AFC-492 with Safety Cover B3 size AF-762KLS with Pallet Feeder The AFC-492 is a heavy-duty floor model folder with 2-buckle+1- AFC-744A with Flat Pile Feeder cross knife folder. AFC-492 with Safety Cover 8 9 AFC-566FG Round Pile Feeder The Round Pile Feeder can feed a wide range of sheets including prefolded, preperforated or prepunched sheets. AF-762KL/KLL Flat Pile Feeder The feed table automatically descends for sheet loading to maintain proper distance between the top of piled sheets and the feed rotor. AF-762KL/KLL AFC-566A+PST-40 CABS Digital Finishing Folders Collators Stitchers Binders Cutters Others
6 Round Pile Feeder Unit RFU-54 Folders The RFU-54 can be attached to the folder without removing the flat pile feeding table. AFC-566FG, AFC-566A, AFC-564A, AFC-546A, AFC-544A, AF-544, AF-566T4F Press Stacker PST-40 The PST-40 provides efficient folding operation. The height of the press unit is adjusted by the remote controller. AFC-746F, AFC-746S/746D, AFC-744A/744S, AF-762KL/KLL, AFC-566FG, AFC-566A, AFC-564A, AFC-546A, AFC-544A, AF-544, AF-566T4F, SPF-200A Mobile Knife Fold Unit MKU-54 PST-40 The MKU-54 is mobile knife unit which is available as the second / third knife unit. Knife unit reverse function provides flexibility to choose fold-up or fold-down. AFC-746F, AFC-746S/746D, AFC-744A/744S, AF-762KL/KLL, AFC-566FG, AFC-566A, AFC-546A, AFC-564A, AFC-544A, AF-566T4F MKU-54 Mobile Knife Fold Unit MKU-54T RFU-54 Press Stacker PSX-56 / PSX-56R The PSX-56/56R provides efficient non-stop production with consistent and high quality stacking. 2-up application can be stacked. AFC-746F, AFC-746S/746D, AFC-744A/744S, AF-762KL/KLL, AFC-566FG, AFC-566A, AFC-564A, AFC-546A, AFC-544A, AF-544, AF-566T4F, AF-566F Digital, StichLiner5500, StitchLiner6000, StitchLiner6000 Digital The MKU-54T is mobile knife unit which is available as the second / third knife unit. Two buckles below knife can be attached on the MKU-54T. (One buckle is standard.) AFC-746F, AFC-746S/746D, AFC-744A/744S, AF-762KL/KLL, AFC-566FG, AFC-566A, AFC-546A, AFC-564A, AFC-544A, AF-566T4F MKU-54T PSX-56 Gluing Unit CGU-50+CGU-K74 / CGU-50+CGU-K56 Folding, gluing, and edge trimming operations are performed efficiently. Gate Fold Buckle GFB-74 Gluing Unit Controller The gate fold buckle can be set up quickly, with no special skills for precise, accurate closed-gate folding. AFC-746F, AFC-746S/746D, AFC-744A/744S, Buckle Folder AF-566T4F The AF-566T4F is a fully automated buckle folder with 6+4 buckle modular stations. Make-ready time is dramatically reduced by intuitive color touchscreen operation and advanced automated setup including roller gap setting. Scoring Navigator AF-SN56 Scoring position can be set easily depending on the fold pattern and sheet size set on the touch panel. Fine-adjustment or specific setup is memorized with a unique laser positional memory. AF-566T4F Image Checking System This Image Checking System option for AFC folders enables sheetby-sheet verification -- reading from the top, bottom, or both -- to insure 100% integrity of folded signatures inside and out. AFC-746F, AFC-746S/746D, AFC-744A/744S, AFC-566FG, AFC-566A, AFC-564A, AF-566T4F AF-566F+T-564F 10 AF-406T6A AF-406T6A 11 Gluing Buckle Folder AF-406T6A The AF-406T6A is an automated buckle folder. The AF-406T6A features unique modular system... 6 buckles on 1st station and 6 buckles on 2nd station can be combined. Even concertina fold and DL fold can be performed easily. AF-406A+T-406A+BG-406+ED-40 Reversing Buckle Chute RB-40 The RB-40 can be installed instead of the 6th buckle in the 1st or 2nd station. Gate Fold Buckle GFB-54N / GFB-56 The gate fold buckle can be set up quickly, with no special skills for precise, accurate closed-gate folding. AFC-566FG, AFC-566A, AFC-564A, AFC-546A, AFC-544A Press Stacker PR-40 High performance press stacker ensures crisp tight folds. AF-406T6A Mobile Knife Unit KTU-40 A broad range of applications can be handled with the mobile knife unit. AF-406T6A AF-406T6A+PR-40+ED-40 AF-406T6A+KTU-40+KTU-PL+KTU-KB Gate Fold Buckle GFB-40 Up to a 25 mm (1 ) width of closed gate folding can be produced. CABS Digital Finishing Folders Collators Stitchers Binders Cutters Others
7 Creaser and Folder CRF-362 Folders The CRF-362 creaser folder has been designed to handle the unique requirements of creasing and folding digital color output across a wide range of light and heavy weight stocks, coated or uncoated. Creasing and folding can be done in one pass for easy and accurate processing of a variety of applications. Standing Delivery Unit ED-40 The ED-40 is prepared for pharmaceutical folding. AFC-544A, AFC-546A, AF-406T6A, EF-354+KTU-35 CRF-362 Standing Delivery Unit ED-354 The ED-354 is prepared for small size stack. This stacker has batch count (off-set stack) capability. EF-354 (SR) AF-406T6A+PR-40+ED-40 Tabletop Folder PF-39 The PF-39 is heavy-duty tabletop friction feed folder with two buckles, capable of folding from 4 pages to gate fold. Suction Paper Folder EF-354 (SR) / EF-35 (SR) The EF-35 has 2 buckles and the EF-354 has 4 buckles. The compact design incorporates a top-load/bottom-feed system, selfcompensating combination fold rollers, and a space-efficient variable speed delivery. SR: Steel & Rubber Folding Roller Version. Cross-Knife Unit KTU-35 EF-35 The KTU-35 is suitable for direct mail folding and is also equipped with perforation and scoring function. EF-354 (SR) EF-354+KTU-35+ED-40 Paper Folder PF-40L The PF-40L is equipped with 2 buckles to meet a variety of folds. Each section sets-up automatically by simply select sheet size and fold pattern. Fine tune adjustment can be performed at 0.1 mm for accurate folding. Uniquely designed suction rotor feeding is employed to meet high speed production up to 390 sheets per minute, wide range of paper stock can be fed with ease. Collators Air-Suction Collator VAC-1000 The market-leading VAC-1000 is a 10-bin rotary feed air-suction collator. Expandable up to 6 modules to form a 60-bin collating system. The VAC-1000 features a user-friendly touchscreen control console, remote control and superior collating performance. Air-Suction Collator VAC-600H The VAC-600H is modular vertical suction-feed collator expandable up to 6 towers, forming 36 feed bins. It features a field proven suction feed mechanism and an advanced programming features. Each bin has 130 mm (5.1 ) pile height capacity. Friction Collator SAC-150 The SAC-150 is a 15-bin friction-feed collator. The collating system can be expanded up to 4 towers for a maximum of 60 bins. And a computer-assisted programming system provides three highly productive collating modes (Double Cycle, Dual Cover Feed, and Combined Mode). VAC-1000 (60 bins)+st-20+pj-77r VAC-600H (36 bins)+st-60+pj-77r CABS Digital Finishing Folders Collators Stitchers Binders Cutters Others PF-39 PF-40L+MT-40L SAC-150 (60 bins)+st
8 Friction Collator HAC-120 Collators This modular 12-bin friction collator features a number of system expansion options such as criss-cross receiving tray, off-set stacker, jogger, and bookletmaker. Suction Collator TAC-8 The TAC-8 is an 8-bin air-suction collator suitable for collating large formats (A2 / 19 x 25 ) for applications such as calendars. Sustained performance and reliability will improve your collating productivity. HAC-120 (48 bins)+st-20 TAC-8 (16 bins) Sub Accumulator SA-40 The SA-40 sub accumulator temporarily accumulates the sheets delivered from the collator and stabilizes the sheet jog for the stitcher for quality bookletmaking. Also the SA-40 improves the sheet jog for the ST-40 bypass stacker. VAC-1000, VAC-600H, SPF-200A, StitchLiner5500 Tandem Stacker ST-60 The ST-60 is an off-set receiving stacker with tandem pallets for high-speed collation. The tandem stacker and error reject function provide an absolute minimum of system stops. VAC-1000, VAC-600H, SAC-150 Criss-Cross Receiving Tray CCR / CCR-DX The Criss-Cross Receiving Tray swings 90 degrees at each collating interval, clearly separating, the collated sets. VAC-1000, VAC-600H, SAC-150, HAC-120 Paper Jogger PJ-75 / PJ-77 / PJ-77R Driven by an independent motor, the paper jogger vibrates collated sheets into perfect alignment; even NCR paper can be well jogged. VAC-1000, VAC-600H, SAC-150, HAC-120 Bypass Conveyor BC-20 The BC-20 is available for SPF-20 and StitchLiner5500 connection. Switching over from bookletmaking to stacking with CCR / CCR-DX or PJ-75 / PJ-77 without configuration change. VAC-1000, VAC-600H, SPF-200A, StitchLiner5500 Bypass Stacker ST-40 The ST-40 bypass stacker can be operated on-line with SPF-20, SPF-200A, and StitchLiner5500 bookletmakers. Two different jobs (bookletmaking or stacking) can be chosen by a switch on the ST-40. VAC-1000, VAC-600H, SAC-150, SPF-200A, StitchLiner5500 Off-set Stacker ST-20 / ST-20R BC-20+CCR-DX ST-40+ST-CV The Off-set Stacker Receiving Tray shifts each collated set laterally, separating the collated sets. VAC-1000, VAC-600H, SAC-150, HAC-120 Image Checking System IC-VAC600H The CMOS camera is housed in a transporting section of the collator for space efficiency. Longer lasting high intensity white LEDs are employed for capturing image precisely. VAC-600H CMOS camera 14 15
9 Saddle-stitching System StitchLiner6000 Stitchers The StitchLiner6000 produces professional finished booklets at speed 6,000 booklets per hour. The icon-based color touchscreen is equipped for intuitive operation and quick make-ready. A newly designed VAC-80S, landscape feeding collator and straight saddlestitching flow allows a wider range of paper stocks and applications. Expandable up to 4 towers to form a 32-bin collating system. Stitching Head Standard stitcher head (#23 to #25 - thickness: 0.6 mm to 0.5 mm) and optional stitcher head (#25 to #27 - thickness: 0.5 mm to 0.4 mm) are available. Additional stitcher heads are available for up to 4 stitches per booklet with mounting block B-30S. * 3 stitches are available as factory option with mounting block B-30C. StitchLiner5500, StitchLiner6000 Loop Stitching Kit An optional loop stitching kit can be fitted to the standard stitcher heads to meet varying customer needs. StitchLiner5500, StitchLiner6000 Hole Punch Device HP-05 / HP-06 5 mm (HP-05) or 6 mm (HP-06) hole punch device provides 2 punch holes for A4 booklet. Precise hole punching is performed in-line for efficient production. StitchLiner5500, StitchLiner6000 VAC-80S (16 bins)+ifu-30s+acf-30s+spf-30s+hts-30s+tb-30 Image Checking System CCD-VAC80S The 10.4 color touchscreen is equipped for unique image checking system. Loading error is detected on each bin for maximum quality control. VAC-80S Center-Cut Device CC-06 / 1/4 / 08 / 10 / 12 Two-up production utilizing the center knives. CC-06: 6 mm (0.24 ) (Max. book thickness: 3 mm / 0.12 ) CC-1/4: 6.35 mm (0.25 ) (Max. book thickness: 3 mm / 0.12 ) CC-08: 8 mm (0.31 ) (Max. book thickness: 4 mm / 0.16 ) Special Order CC-10: 10 mm (0.39 ) (Max. book thickness: 5 mm / 0.20 ) CC-12: 12 mm (0.47 ) (Max. book thickness: 6 mm / 0.24 ) * Max. book thickness varies depending on booklet size and paper condition. StitchLiner5500, StitchLiner6000 Preset Kicker PK-30 According to a preset number input on the touchscreen, a booklet is skewed to identify and separate the end of a series. StitchLiner5500, StitchLiner6000 Thickness Detector HTS-TD The HTS-TD is installed at fore-edge trimming section and checks the thickness of each booklet. In case of missing section or double sections, system stops for maximum quality control. StitchLiner5500, StitchLiner6000 Saddle-stitching System StitchLiner5500 The StitchLiner5500 can produce tight fold booklets from 2 to 50 sheets. The icon based touchscreen simplifies operation and the job changeover is fully automated. Also the three-knife trimmer section produces neatly finished booklets. Paper Inserter IM-30 VAC-600H (36 bins)+hof-30+acf-30+spf-30s+hts-30s+tb-30 The IM-30 is optional paper inserter for the StitchLiner5500 or SPF- 200A. Minimize human intervention by inserting the sheet automatically. Up to three sheets can be inserted to the middle or the top page of a booklet. Option: IM-BC: Bypass Conveyor for normal booklet making. IM-CC: Connecting Conveyor for SPF-200A. IM-SD: Insert Error Detector only for top page insertion. SPF-200A, StitchLiner6000, StitchLiner page Fold Program SLRom6P 6-page fold sheet can be inserted to a book with simple operation. 6-page fold sheet can be collated wherever in the booklet by the combination of 6-page fold and block feed program. StitchLiner5500 VAC-600H (12 bins)+ic-vac600h+ifu-200+spf-200a+fc-200a+im-cc+im-30 VAC-1000 (20 bins)+st-cv+st-40+acf-30+spf-30s+hts-30s+tb-30+im
10 Stitchers New Generation Bookletmaker SPF-200A / FC-200A The SPF-200A / FC-200A is equipped with the 10.4 inch color touchscreen for user-friendly operation. Fold roller gap changeover is automated. The error reject tray and hand marrying tray are built-in to produce perfectly finished booklets. High-speed Bookletmaker SPF-200L / FC-200L The SPF-200L / FC-200L features A4 (8.5X11 ) Landscape booklet production. The system equipped with 10.4 color touch-screen for userfriendly operation. Fold roller gap change over automated. The error reject tray and hand marring tray are built-in to produce perfectly finished booklets. Hole Punch Unit HP-200A The HP-200A can be attached to the SPF-200A / FC-200A. The HP- 200A can make either 2 or 4 holes by ease of settings. SPF-200A, FC-200A PJ-77R+VAC-1000 (20 bins)+st-cv+st-40+spf-200a+hp-200a+fc-200a Side/Corner Stitch Kit SSK-200 / SSK-200L The SSK-200/200L enables the SPF- 200A/200L to perform Side/Corner stitching. SPF-200A, SPF-200L Preset Kicker PK-200 According to a preset number input on the touchscreen, one booklet is skewed to easily identify and separate the end of a series. SPF-200A, FC-200A SPF-200L, FC-200L Long Conveyor LC-200 The LC-200 is a long conveyor for quantity production. This conveyor gives you enough time for packing of the booklets. SPF-200A, FC-200A SPF-200L, FC-200L Mis-Stitch Detector SDS-200 The SDS-200 checks the stitch on each booklet for higher quality control. SPF-200A, SPF-200L Stapler SPF-8 The SPF-8 is a stapling and folding machine capable of folding, top and corner-stapling. The SPF-8 produces professional quality finished booklets. Four Stitching Unit FST-200 Additional stitcher heads can be mounted for up to 4 stitches per booklet. SPF-200A, SPF-200L Booklet Thickness Detector TD-200 The TD-200 checks the thickness of each booklet. An errored book is rejected to the reject tray for non-stop operation. FC-200A, FC-200L Loop Stitching Kit An optional loop stitching kit can be fitted to the standard stitching heads. SPF-200A, FC-200A SPF-200L, FC-200L Paper Insertion Knife Unit PN-200 The PN-200 inserts a single sheet into the center spread of a booklet. SPF-200A, SPF-200L Corner Stitcher SP-1 The SP-1 is a corner stitcher for Horizon collator models. VAC-1000 (10 bins)+spf-cv+spf-200l+fc-200l SPF-8 SP-1 19
11 4-Clamp Binder BQ-470 Binders The BQ-470 provides simple operation through automated setup and superior quality from the first book to the last. The 10.4 inch color touchscreen is employed to maximize ease of operation. The BQ-470 also features an interchangeable glue tank, for both EVA and PUR adhesives. Flap cover model is available as BQ-470VFC with 6 scoring rollers. BQ-470 PUR Single-Clamp Binder BQ-280PUR The BQ-280PUR is a feature-rich fully-automated PUR perfect binder for ease-of use, book quality, and production efficiency. Milling section, glue tank, nipping section and delivery are considered to produce PUR book production. Variable thickness book production is achieved with built-in thickness caliper at 500 cycles per hour. Flap cover model is available as BQ-280PURFC with 6 scoring rollers. MU-470EVA [Selection] MU-470 PUR (Open drum) EVA PUR *Melt tank unit is to be selected either MU-470EVA or MU-470 PUR or both of them. BQ-280PUR Single-Clamp Binder BQ-270V The BQ-270V is a feature-rich fully-automated perfect binder for ease-of use, book quality, and production efficiency. The BQ-270V is designed for variable binding production of up to 500 cycles per hour, featuring an intelligent touchscreen control console. Flap cover model is available as BQ-270VFC with 6 scoring rollers. Single-Clamp Binder BQ-160 / BQ-160PUR BQ-270V The BQ-160 produces three type of binding: perfect binding, tape binding, and padding. Professional quality books are produced with simple procedure through intuitive touchscreen. Smoke Extractor Kit VSK-160 BQ-160 Extraction hood and hose for fume extraction. (Blower not included) BQ-160 Fume Extraction VS-160 Optional fume extraction blower can be equipped for clean and comfortable operation. Extraction hood is equipped as standard for easy arrangement of evacuation at shop floor. BQ-160, BQ-160PUR Impact Creaser CRB-160 / CRS-36 The CRB-160 is a cover creaser that communicates with BQ-160 binder. Even heavy-weight cover stock can be used to build crisp, clean and tight books. Creasing position is automatically set according to the book thickness inserted into the BQ-160. CRS-36...Stand alone model BQ-160 / BQ-160PUR BQ-160+CRB-160 CRS-36
12 Cutters Variable Trimmer HT-1000V The HT-1000V Variable Three-knife Trimmer for true on demand book production of variable sizes. The trimmer operates in-line with Horizon perfect binders or off-line to deliver a wide range of input and output sizes for completely variable production. Setup and variable trimming are achieved automatically by reading a barcode printed on the cover sheet of each book at the entrance of the trimmer, with no operator input required. The system trims up to 1000 books of variable thickness and format size per hour and will accept a broad range of input sizes and deliver trimmed books. HT-1000V Three-knife Trimmer HT-80 The HT-80 three-knife trimmer features automated setup so that most trimmer sections can be set up automatically by inputting the untrimmed size and finished size into the intuitive color touchscreen. System can be in-line with BQ-470 perfect binder for efficient book production. Smart Book Solution AF-566F Digital+PSX-56 / BQ-470+HT-1000V One Knife Three-side Trimmer HT-30C The HT-30C is the one knife three-side trimmer for books-on-demand. The HT-30C features automated job setups and changeover to enable efficient just-in-time book production. The HT-30C can be connected to the Horizon perfect binder to form a true books-ondemand system. HT-30C Variable Trimming Device V-30S Barcoded books placed on the feed table are read, then the HT-30C automatically changes-over to the indicated size before trimming begins. HT-30C Paper Cutter PC-64II with Safety Cover The PC-64II electric cutter is suitable for handling small volume jobs at in-plants or copy shops. APC-64II with Safety Cover Programmable Hydraulic Cutter APC-61II / APC-61II SB The APC-61II provides highly accurate cutting, durability, and simple operation. No special skills are required to operate the APC-61II, with its user-friendly touchscreen display and conveniently positioned, simple-to-use controls. APC-61IISB Paper Cutter PC-45 with Safety Cover The PC-45 electric cutter has a cutting width of 446 mm (17.5 ). Suitable for handling small volume jobs at in-plants or copy shops. PC-45 with Safety Cover HT-80+HR
13 Others Case Binding System HCM-1 Case-Making Machine / HCP-1 Case-In Machine Entire case binding process can be done at the push of a button. Original casebound book is completed with a specially prepared and printed cover. Spine Taper GMS-7 HCM-1 Barcode Verification System HCB-2BC HCP-1 Optional barcode verification system ensures the cover and book block match to eliminate costly errors. HCB-2 The GMS-7 spine taping machine features bottom feed, sensor-controlled spine length gauging, and simple and quick makeready. Case Binder HCB-2 The HCB-2 is the On Demand case binding system designed with an ergonomic concept to increase productivity and efficiency. It features simple setup and operation, advanced automation and higher productivity. Paper Jogger PJ-100 HCB-2 Heat Press BP-2 The case and book block are heat-pressed with optional BP-2 heat press unit to form the complete book. HCB-2 The PJ-100 air-assist paper jogger features a tilt-away jogging head, allowing you to set the system in either the vertical or horizontal position, depending on size and type of sheets. Perforator VP-66 The VP-66 is a straight perforator capable of handling larger sheets up to 655 x 655 mm (25.7 x 25.7 ). Specifications CABS Max. Cover Size CABS6000 CABS4000S MG-600 HT-110 Max. Book Size 385W x 275H mm (15.1 W x 10.8 H) 400W x 280H mm (15.7 W x 11.0 H) 385W x 275L mm (15.1 W x 10.8 L) Max. Trimmed Book Size * 366 x 300 mm (14.40" x 11.81") Min. Book Size 148W x 105H mm (5.9 W x 4.2 H) 148W x 105H mm (5.9 W x 4.2 H) 148W x 105H mm (5.9 W x 4.2 H) Min. Trimmed Book Size * 145 x 103 mm (5.71" x 4.06") Book Thickness 2 to 50 mm (0.08 to 1.9 ) 1 to 45 mm (0.04 to 1.7 ) Bin Pile Height Max. 50 mm (1.9 ) Trim Thickness Max. 100 mm (3.9 ) 6,000 books/hr. 4,000 books/hr. 6,000 sets/hr. 1,600 cycles/hr. SB-07 HAL-4 * Top-Bottom x Fore-Edge Max. Book Size Min. Book Size VP-66 Skip Perforation Unit JM-66 for VP-66 / JM-53 for VP-53 Start and finish perforation points can be setup in 1 mm unit for best perforating accuracy. Up to 4 skip perforation unit can be attached. 400W x 320H mm (15.7 W x 12.5 H) 135W x 105H mm (5.4 W x 4.2 H) Sheet Size Book Thickness 2 to 45 mm (0.08 to 1.7 ) Sheet Weight Range Min. 53 gsm Cycle Speed 3,200 cycles/hr. 3,600 sets/hr. Post Card to A4 (8.5 x 11 ) Max. 260 x 330 mm (10.2 x 12.9 ) Perforator VP-53 The VP-53 is a straight perforator capable of perforating up to 10,000 sheets/hr. Optional scoring and slitting blade are available. StitchLiner6000 Digital AF-566F Digital ColorWorks Pro Plus ColorWorks 520.7W x 865L mm (20.5 W x 34.0 L) Digital Press Color 800/1000 Presses, DC8080 DC W x 279.4L mm (8.3 W x 11.0 L) 161.5W x 230L mm (86.4 W x 9.1 L) 320 x 458 mm (12.6 x 18.0 ) 320 x 458 mm (12.6 x 18.0 ) 182 x 257 mm (7.2 x 10.1 ) 182 x 257 mm (7.2 x 10.1 ) Stitch Thickness Max. 5 mm (0.19 ) Max. Pile Height 740 mm (29.1") Booklet Thickness Max. 20 sheets (90 gsm Coated) Max. 20 sheets (90 gsm Coated) 6,000 booklets/hr. Belt Speed 30 to 240 m (98 to 787 ft)/min. Sheet Weight Range 64 to 250 gsm 64 to 250 gsm SF-100 / CW-8000NL HOF-400 HOF-30 VP-53 Operation Console Perforation Unit GMS-7 PJ-100 Max. 320W x 458L mm (12.6 W x 18.0 L) 356(W) x 610(L) mm (14.0 x 24.0 ) Booklet Sheet Size Min. 182W x 257L mm (7.2 W x 10.1 L) 203(W) x 203(L) mm (8.0 x 8.0 ) 200W x 275L mm (7.9 W x 10.9 L) Sheet Weight Range 64 to 250 gsm Sheet Feed Section: Max. 620 mm (24.4 ) Sheet Pile Height Feed Tray Pile Height Max. 430 mm (16.9 ) Stitch Thickness 25 sheets (90 gsm Coated) Cover Feed Section: Max. 200 mm (7.8 ) 10 sheet booklet 210 books / hr. (WithouScoring) Max. 35,000 sheets/hr. (A4 Portrait) 27,000 sheets/hr
14 Specifications Specifications AFC-746F * AFC-746S / 746D /744A / 744S* AF-762KL / AF-762KLL * AF-762KLS with Pallet Feeder AFC-566FG Stitchers Folders SPF-200A / FC-200A SPF-200L / FC-200L 760W x 1,100L mm ( W x L) 760W x 1,100L mm ( W x L) 760W x 1,100L mm ( W x L) 760W x 1,100L mm ( W x L) 558W x 850L mm ( W x L) 356W x 508L mm (14.0 W x 20.0 L) 356W x 610L mm (14.0 W x 24.0 L) 210W x 210L mm(8.270 W x L) 210W x 210L mm(8.270 W x L) 210W x 210L mm(8.270 W x L) 210W x 210L mm(8.270 W x L) 128W x 148L mm (5.040 W x L) 120W x 180L mm (4.8 W x 7.1 L) 120W x 180L mm (4.7 W x 7.0 L) Max. Pile Height 750 mm (29.5 ) 750 mm (29.5 ) 750 mm (29.5 ) 750 mm (29.5 ) 740 mm (29.1 ) Belt Speed 30 to 240 m (98 to 787 ft)/min. 30 to 230 m (98 to 754 ft)/min. 30 to 240 m (98 to 787 ft)/min. 30 to 240 m (99 to 787 ft)/min. 30 to 240 m (98 to 787 ft)/min. 4,500 booklets/hr. (A5 Finish) SP-1 257W x 364L mm (10.1 W x 14.3 L) 320W x 470L mm (12.5 W x 18.5 L) 148W x 210L mm (5.9 W x 8.3 L) 120W x 200L mm (4.8 W x 7.9 L) 3,500 booklets/hr (A4-Finish, Landscape) SPF-8 * with Flat Pile Feeder AFC-566A AFC-564A AFC-492 / AFC-492SC AF-566T4F AF-406T6A 558W x 850L mm ( W x L) 558W x 850L mm ( W x L) 490W x 648L mm (19.3 W x 25.5 L) 558W x 865L mm ( W x L) 400W x 650L mm ( W x L) Stitch Thickness Max. 4 mm (0.15 ) Max. 2 mm (0.07 ) 128W x 148L mm (5.040 W x L) 128W x 148L mm (5.040 W x L) 105W x 174L mm (4.2 W x 6.9 L) 128W x 148L mm (5.040 W x L) 50W x 100L mm (1.968 W x L) 2,800 booklets/hr. 1,380 booklets/hr. (A5 Finish) Max. Pile Height 740 mm (29.1 ) 700 mm (27.5 ) 590 mm (23.2 ) 740 mm (29.1 ) 500 mm (19.6 ) Belt Speed 30 to 230 m (98 to 754 ft)/min. RFU to 230 m (98 to 754 ft)/min. PST to 130 m (98 to 426 ft)/min. PSX-56 / PSX-56R 30 to 240 m (98 to 787 ft)/min. MKU to 180 m (164 to 590 ft)/min. (Belt Speed) MKU-54T 540W x 880L mm (21.25 W x L) Max. 440 mm (17.3 ) 546W x 330L mm (21.49 W x L) 540W x 330L mm (21.2 W x 12.9 L) 538W x 350L mm (21.1 W x 13.7 L) 148W x 148L mm (5.83 W x 5.83 L) Min. 64 mm (2.5 ) 128W x 92L mm (5.04 W x 3.63 L) 160W x 100L mm (6.3 W x 34.0 L) 165W x 80L mm (6.5 W x 3.2 L) Belt Speed 50 to 230 m/min. CRF m/min. (Depends on fold device.) EF-354 / EF-354SR 900 stacks/hr. EF-35 / EF-35SR 50 to 240 m/min. PF-40L 50 to 180 m/min. PF-39 Binders BQ-470 BQ-280PUR BQ-270V BQ-160 BQ-160PUR Max. Book Size * 320 x 320 mm (12.5 x 12.5 ) 385 x 320 mm (15.15 x ) 320 x 320 mm (12.5 x 12.5 ) 350 x 300 mm (13.7 x 11.8 ) 350 x 300 mm (13.7 x 11.8 ) Min. Book Size * 145 x 105 mm (5.8 x 4.2 ) 135 x 105 mm (5.32 x 4.14 ) 135 x 105 mm (5.4 x 4.2 ) 70 x 128 mm (2.8 x 5.1 ) 70 x 128 mm (2.8 x 5.1 ) Book Thickness Max. 65 mm (2.5 ) Max. 51 mm (2.00 ) Max. 50 mm (1.9 ) Max. 40 mm (1.5 ) Max. 40 mm (1.5 ) Cycle Speed 1,350 cycles/hr. 500 cycles/hr. 500 cycles/hr. 180 cycles/hr. 180 cycles/hr. * Top-Bottom x Fore-Edge CRB-160 / CRS W x 865L mm (14.33 W x L) 350W x 650L mm (13.7 W x 25.5 L) 320W x 630L mm (12.59 W x L) 365W x 610L mm (14.37 W x L) 105W x 180L mm (4.14 Wx 7.09 L) 55W x 70L mm (2.2 W x 2.8 L) 55W x 70L mm (2.2 W x 2.8 L) 125W x 128L mm (4.93 W x 5.04 L) 90W x 128L mm (3.55 W x 5.04 L) Max. Pile Height 150mm (5.90 ) Normal Paper 40 mm (1.5 ) Normal Paper 40 mm (1.5 ) 105 mm (4.1 ) 30 mm (1.1 ) 364W x 650L mm (14.3 W x 25.5 L) 5,000 sheets/hr (A4 / one creasing line and fold) 30,000 sheets/hr. (A4 Single Fold) 30,000 sheets/hr. (A4 Single Fold) 390 sheets/min. (A4 Single Fold) 350 sheets/min. (A4 Single Fold) 140W x 180L mm (5.6 W x 7.1 L) 4 sec/sheet VAC-1000 VAC-600H SAC-150 HAC-120 TAC-8 Cutters Collators 297W x 420L mm (11.6 W x 16.5 L) 318W x 470L mm (12.5 W x 18.5 L) 470W x 636L mm (18.5 W x 25.0 L) 148W x 148L mm (5.9 W x 5.9 L) 120W x 148L mm (4.8 W x 5.9 L) 148W x 210L mm (5.9 W x 8.3 L) 148W x 210L mm (5.9 W x 8.3 L) 148W x 210L mm (5.9 W x 8.3 L) Bin Pile Height Max. 55 mm (2.1 ) Max. 130 mm (5.1 ) Max. 40 mm (1.5 ) Max. 40 mm (1.5 ) Max. 90 mm (3.5 ) 5,000 sets/hr. (A3 : 20 bins) 5,500 sets/hr. (A3 : 12 bins) 6,500 sets/hr. (A4 : 15 bins) 3,800 sets/hr. (12 bins) 3,200 sets/hr. (8 bins) ST-40 ST-60 ST-20 / ST-20R HT-1000V HT-80 HT-30C Max. Trimmed Book Size * 350 x 320 mm (13.77 x ) 300 x 300 mm (11.81 x ) 305 x 230 mm (12.01 x 9.05 ) Min. Trimmed Book Size * 148 x 105 mm (5.83 x 4.14 ) 139 x 99 mm (5.475 x 3.9 ) 200 x 134 mm (7.87 x 5.28 ) Trim Thickness Max. 65 mm (2.55 ) Max. 51 mm (2.0 ) Max. 51 mm (2.0 ) Cycle Speed 1,000 cycles/hr. 1,000 cycles/hr. 200 cycles/hr. * Top-Bottom x Fore-Edge 320W x 450L mm (12.5 W x 17.7 L) 182W x 128L mm (7.2 W x 5.1 L) 182W x 128L mm (7.2 W x 5.1 L) 128W x 182L mm (5.1 W x 7.2 L) Stack Pile Height Max. 360 mm (14.1 ) CCR / CCR-DX Right Tray A : Max. 360 mm (14.1 ) Left Tray B : Max. 580 mm (22.8 ) PJ-75 / PJ-77 / PJ-77R Max. 320 mm (12.5 ) SA-40 BC-20 Others 320W x 470L mm (12.5 W x 18.5 L) 320W x 460L mm (12.5 W x 18.1 L) 148W x 210L mm (5.9 W x 8.3 L) 128W x 182L mm (5.1 W x 7.2 L) Stack Pile Height Max. 170 mm (6.6 ) Max. 110 mm (4.3 ) Stitchers StitchLiner6000 StitchLiner5500 Accumulate : 140W x 204L mm (5.6 W x 8.1 L) 120W x 148L mm (4.8 W x 5.9 L) Pass Through : 120W x 148L mm (4.8 W x 5.9 L) Reject Tray Capacity Max. 30 mm (1.1 ) IM-30 APC-61II PC-64II Cutting Width Max. 610 mm (24.0 ) Max. 640 mm (25.1 ) Max. 446 mm (17.5 ) Max. Feed Depth 620 mm ( ) 640 mm (25.1 ) 450 mm (17.7 ) Min. Feed Depth 25 mm (0.985 ) 20 mm (0.8 ) 20 mm (0.8 ) Cutting Height Max. 100 mm (3.9 ) Max. 70 mm (2.7 ) Max. 70 mm (2.7 ) HCM-1 HCP W x 297L mm (8.6 W x 11.6 L) 140W x 199L mm (5.6 W x 7.9 L) 148W x 199L mm (5.9 W x 7.9 L) 100W x 148L mm (4.0 W x 5.9 L) (A6) Stitch Thickness Max. 5 mm (0.2 ) Max. 5 mm (0.2 ) Number of Sheet Inserted Up to 3 sheets 6,000 booklets/hr. 5,500 booklets/hr. GMS x mm (11.69 x 8.5 ) 297 x mm (11.69 x 8.5 ) x mm (12.00 x ) Sheet Length 80 mm (3.1 ) or up Min. Book Block Size * x mm (5.27 x 5.39 ) x mm (5.27 x 5.39 ) x mm (5.27 x 5.39 ) Sheet Width 60 mm (2.4 ) or up Book Block Thickness 3 to 25 mm (0.12 to 0.98 ) 3 to 25 mm (0.12 to 0.98 ) 3 to 25 mm (0.12 to 0.98 ) Spine Thickness Max. 30 mm (1.2 ) 40 books/hr. 50 books/hr. 130 books/hr.* 4,000 books/hr. * Operation with 2 or more people VP-66 HCB-2 Max. Book Block Size * * Top-Bottom x Fore-Edge PC-45 VP-53 PJ-100 In-line with StitchLiner : 4,000 booklets/hr. In-line with SPF-200A or Stand-alone : 3,600 booklets/hr. 655W x 655L mm (25.7 W x 25.7 L) 480W x 480L mm (18.8 W x 18.8 L) 297W x 420L mm (11.6 W x 16.5 L) 170W x 257L mm (6.7 W x 10.2 L) 128W x 170L mm (5.1 W x 6.7 L) 128W x 182L mm (5.1 W x 7.2 L) Max. Pile Height 590 mm (23.2 ) 200 mm (7.8 ) - 15,500 sheets/hr. 10,000 sheets/hr. - 27
15 Horizon Company Profile Horizon International Inc. was founded over 60 years ago in the time-honored and tradition-rich city of Kyoto, Japan. Today, Horizon operates a world-class, ISO 9001 and certified factory in Biwako, Shiga, Japan, the largest facility in the world manufacturing products for the five major paper finishing operations; folding, collating, binding, stitching, and cutting. Over 500 Horizon employees are dedicated to the design and manufacture of top-quality, highlyreliable finishing products. *The machine design and specifications are subject to change without any notice /MM/TOTAL12/01E/TV
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