WATER COOLED ROTARY SCREW WATER CHILLERS
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- Elinor Casey
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1 WATER COOLED ROTARY SCREW WATER CHILLERS 60 Through 383 Tons Form No: MS0422B (Supplementary to Form No: MS0405A) R-34a 50 / 60 Hz Products That Perform...By People Who Care
2 TABLE OF CONTENTS Page Nomenclature... 2 Selection Data, One Compressor Models 50Hz... 3 Selection Data, Two Compressor Models 50Hz... 4 Selection Data, Three Compressor Models 50Hz... 5 Selection Data, One Compressor Models 60Hz... 6 Selection Data, Two Compressor Models 60Hz... 7 Selection Data, Three Compressor Models 60Hz... 8 Dimensional Data, One Compressor Models... 9 Dimensional Data, Two Compressor Models... Dimensional Data, Three Compressor Models... Pressure Drops... 2 Electrical Data Typical Wiring Schematic... 2 Floor Loading Diagram NOMENCLATURE WC F X 8 AU D2R BR NN B Water-Cooled Chiller Generation Flooded Evaporator Heat Recovery Condenser Code X = Screw Compressor Evaporator Code Compressor Code Single -,2,5,8 Dual -20, 22, 24, 27, 30, 33, 36 Triple -39,42, 45, 48, 5, 54 Electrical Code AK 200/3/60 AN 230/3/60 AU 400/3/50 AR 460/3/60 AS 575/3/60 CS 400/3/60
3 SELECTION DATA One Compressor Models Physical Specifications 50 Hz WCFX, 2, 5, 8 UNIT MODEL AU BRAR 2AU CRA2R 5AU DRA3R 8AU D2RBR NOMINAL TONS * COMPRESSOR MODEL (QTY) 2 () 22 () 25 () 28 () RPM ELECTRICAL INFORMATION AU- 400V AU- 400V AU- 400V AU- 400V COMPRESSOR : RLA, EACH ST STEP INRUSH, EACH LRA, EACH UNIT : MCA (MIN. CIRCUIT AMPACITY) MFS (MAX. ALLOW. FUSE SIZE) EVAPORATOR MODEL BR CR DR D2R DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) CONDENSER MODEL AR A2R A3R BR DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) GENERAL INFORMATION SHIPPING WT. LB OPERATING WT. LB APPROX. REFRIGERANT CHARGE, LB. R-34a *Actual capacities will depend on the specified operating conditions. To consult nearest Dunham-Bush sales office for computer selections.
4 SELECTION DATA Two Compressor Models Physical Specifications 50 Hz WCFX 20, 22, 24, 27, 30, 33, 36 UNIT MODEL 20AU JRHR 22AU KRH2R 24AU K2RH3R 27AU LRH4R 30AU L2RJR 33AU L3RJ2R 36AU MRJ3R NOMINAL TONS * COMPRESSORS MODEL (QTY) 2 (2) 2 (), 22 () 22 (2) 22 (), 25 () 25 (2) 25 (), 28 () 28 (2) RPM ELECTRICAL INFORMATION AU-400V AU-400V AU-400V AU-400V AU-400V AU-400V AU-400V COMPRESSOR : RLA, EACH / / / ST STEP INRUSH, EACH / / / LRA, EACH / / / UNIT : MCA (MIN. CIRCUIT AMPS) MFS (MAX. ALLOW. FUSE SIZE) EVAPORATOR MODEL JR KR K2R LR L2R L3R MR DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) CONDENSER MODEL HR H2R H3R H4R JR J2R J3R DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) GENERAL INFORMATION SHIPPING WT. LB OPERATING WT. LB APPROX. REFRIG. CHARGE, LB. R-34a *Actual capacities will depend on the specified operating conditions. To consult nearest Dunham-Bush sales office for computer selections.
5 SELECTION DATA Three Compressor Models Physical Specifications 50 Hz WCFX 39, 42, 45, 48, 5, 54 UNIT MODEL 39AU T2RPR 42AU T3RQR 45AU URQ2R 48AU VRRR 5AU V2RR2R 54AU V3RR2R NOMINAL TONS * COMPRESSORS MODEL (QTY) 22 (2), 25 () 22 (), 25 (2) 25 (3) 25 (2), 28 () 25 () 28 (2) 28 (3) RPM ELECTRICAL INFORMATION AU- 400V AU- 400V AU- 400V AU- 400V AU- 400V AU- 400V COMPRESSOR : RLA, EACH 85 / / / / ST STEP INRUSH, EACH 200 / / / / LRA, EACH 498 / / / / UNIT : MCA (MIN. CIRCUIT AMPS) MFS (MAX. ALLOW. FUSE SIZE) EVAPORATOR MODEL T2R T3R UR VR V2R V3R DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) CONDENSER MODEL PR QR Q2R RR R2R R2R DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) GENERAL INFORMATION SHIPPING WT. LB OPERATING WT. LB APPROX. REFRIG. CHARGE, LB. R-34a *Actual capacities will depend on the specified operating conditions. To consult nearest Dunham-Bush sales office for computer selections.
6 SELECTION DATA One Compressor Models Physical Specifications 60 Hz WCFX, 2, 5, 8 UNIT MODEL AR BRAR 2AR CRA2R 5AR DRA3R 8AR D2RBR NOMINAL TONS * COMPRESSOR MODEL (QTY) 2 () 22 () 25 () 28 () RPM ELECTRICAL INFORMATION AR- 460V AR- 460V AR- 460V AR- 460V COMPRESSOR : RLA, EACH ST STEP INRUSH, EACH LRA, EACH UNIT : MCA (MIN. CIRCUIT AMPACITY) MFS (MAX. ALLOW. FUSE SIZE) EVAPORATOR MODEL BR CR DR D2R DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) CONDENSER MODEL AR A2R A3R BR DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) GENERAL INFORMATION SHIPPING WT. LB OPERATING WT. LB APPROX. REFRIGERANT CHARGE, LB. R-34a *Actual capacities will depend on the specified operating conditions. To consult nearest Dunham-Bush sales office for computer selections.
7 SELECTION DATA Two Compressor Models Physical Specifications 60 Hz WCFX 20, 22, 24, 27, 30, 33, 36 UNIT MODEL 20AR JRHR 22AR KRH2R 24AR K2RH3R 27AR LRH4R 30AR L2RJR 33AR L3RJ2R 36AR MRJ3R NOMINAL TONS * COMPRESSORS MODEL (QTY) 2 (2) 2 (), 22 () 22 (2) 22 (), 25 () 25 (2) 25 (), 28 () 28 (2) RPM ELECTRICAL INFORMATION AR-460V AR-460V AR-460V AR-460V AR-460V AR-460V AR-460V COMPRESSOR : RLA, EACH / / / ST STEP INRUSH, EACH / / / LRA, EACH / / / UNIT : MCA (MIN. CIRCUIT AMPS) MFS (MAX. ALLOW. FUSE SIZE) EVAPORATOR MODEL MODEL JR KR K2R LR L2R L3R MR DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) CONDENSER MODEL MODEL HR H2R H3R H4R JR J2R J3R DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) GENERAL INFORMATION SHIPPING WT. LB OPERATING WT. LB APPROX. REFRIG. CHARGE, LB. R-34a *Actual capacities will depend on the specified operating conditions. To consult nearest Dunham-Bush sales office for computer selections.
8 SELECTION DATA Three Compressor Models Physical Specifications 60 Hz WCFX 39, 42, 45, 48, 5, 54 UNIT MODEL 39AR T2RPR 42AR T3RQR 45AR URQ2R 48AR VRRR 5AR V2RR2R 54AR V3RR2R NOMINAL TONS * COMPRESSORS MODEL (QTY) 22 (2), 25 () 22 (), 25 (2) 25 (3) 25 (2), 28 () 25 () 28 (2) 28 (3) RPM ELECTRICAL INFORMATION AR- 460V AR- 460V AR- 460V AR- 460V AR- 460V AR- 460V COMPRESSOR : RLA, EACH 85 / / / / ST STEP INRUSH, EACH 200 / / / / LRA, EAC H 498 / / / / UNIT : MCA (MIN. CIRCUIT AMPS) MFS (MAX. ALLOW. FUSE SIZE) EVAPORATOR MODEL T2R T3R UR VR V2R V3R DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) CONDENSER MODEL PR QR Q2R RR R2R R2R DESIGN PRESS. WATER SIDE (PSIG) DESIGN PRESS. REFRIG. SIDE (PSIG) WATER VOLUME, GALLONS MIN. GPM ( PASS) MIN. GPM (2 PASS) MIN. GPM (3 PASS) MAX. GPM ( PASS) MAX. GPM (2 PASS) MAX. GPM (3 PASS) GENERAL INFORMATION SHIPPING WT. LB OPERATING WT. LB APPROX. REFRIG. CHARGE, LB. R-34a * Actual capacities will depend on the specified operating conditions. To consult nearest Dunham-Bush sales office for computer selections.
9 DIMENSIONAL DATA One Compressor Models WCFX, 2, 5, 8 50/60 Hz TWO PASS RIGHT HAND ARRANGEMENT SHOWN
10 DIMENSIONAL DATA Two Compressor Models WCFX 20, 22, 24, 27, 30, 33, 36 50/60 Hz TWO PASS RIGHT HAND ARRANGEMENT SHOWN
11 DIMENSIONAL DATA Three Compressor Models WCFX 39, 42, 45, 48, 5, 54 50/60 Hz
12 PRESSURE DROP WCFX, 2, 5, 8.) Evaporator & 2 Pass 2 PASS BR CR DR D2R ER PASS BR CR DR D2R ER ) Evaporator 3 Pass BR CR DR D2R ER 0
13 PRESSURE DROP WCFX, 2, 5, 8 3.) Condenser & 2 Pass 2 PASS AR A2R A3R BR CR PASS AR A2R A3R BR CR ) Condenser 3 Pass AR A2R A3R BR CR 0
14 PRESSURE DROP WCFX 20, 22, 24, 27, 30, 33, 36.) Evaporator Pass JR KR K2R LR L2R L3R MR M2R M3R ) Evaporator 2 Pass JR KR K2R LR L2R L3R MR M2R M3R 0 00
15 PRESSURE DROP WCFX 20, 22, 24, 27, 30, 33, 36 3.) Evaporator 3 Pass JR KR K2R LR L2R L3R MR M2R M3R 0 4.) Condenser Pass HR H2R H3R H4R JR J2R J3R KR K2R 0 00
16 PRESSURE DROP WCFX 20, 22, 24, 27, 30, 33, 36 5.) Condenser 2 Pass HR H2R H3R H4R JR J2R J3R KR K2R ) Condenser 3 Pass HR H2R H3R H4R JR J2R J3R KR K2R 0
17 PRESSURE DROP WCFX 39, 42, 45, 48, 5, 54.) Evaporator Pass T2R T3R UR VR V2R V3R WR W2R YR ) Evaporator 2 Pass T2R T3R UR VR V2R V3R WR W2R YR 0 00
18 PRESSURE DROP WCFX 39, 42, 45, 48, 5, 54 3.) Evaporator 3 Pass T2R T3R UR VR V2R V3R WR W2R YR ) Condenser Pass PR QR Q2R RR R2R R3R TR T2R T3R 0 00
19 PRESSURE DROP WCFX 39, 42, 45, 48, 5, 54 5.) Condenser 2 Pass PR QR Q2R RR R2R R3R TR T2R T3R ) Condenser 3 Pass PR QR Q2R RR R2R R3R TR T2R T3R 0 00
20 ELECTRICAL DATA 50/60 Hz UNIT MODEL NOM. VOLTS UNIT EACH COMPRESSOR 50 HZ 60 HZ 50 HZ 60 HZ MCA MFS RLA INR LRA WCFX AU AR WCFX 2 AU AR WCFX 5 AU AR WCFX 8 AU AR WCFX 20 AU AR (2) 200 (2) 498 (2) WCFX 22 AU AR / / / 498 WCFX 24 AU AR (2) 200 (2) 498 (2) WCFX 27 AU AR / / / 885 WCFX 30 AU AR (2) 325 (2) 885 (2) WCFX 33 AU AR / / / 885 WCFX 36 AU AR (2) 325 (2) 885 (2) WCFX 39 AU AR (2)85 / 22 (2)200 / 325 (2)498 / 885 WCFX 42 AU AR / 22(2) 200 / 325(2) 498 / 885(2) WCFX 45 AU AR (3) 325 (3) 885 (3) WCFX 48 AU AR (2)22 / 30 (2)325 / 325 (2)885 / 885 WCFX 5 AU AR / 30(2) 325 / 325(2) 885 / 885(2) WCFX 54 AU AR (3) 325 (3) 885 (3) NOTE: MCA MINIMUM CIRCUIT AMPACITY MFS MAXIMUM FUSE SIZE RLA RATED LOAD AMPS ARI COS INR FIRST STEP INRUSH AMPS LRA LOCKED ROTOR AMPS
21 TYPICAL WIRING SCHEMATIC Standard Wiring Schematic ( Two Compressor Shown ) Ω Ω Ω
22 TYPICAL WIRING SCHEMATIC DBLAN NETWORK (MASTER-SLAVE CONTROL OPTION)
23 TYPICAL WIRING SCHEMATIC
24 APPLICATION DATA FLOOR LOADING DIAGRAM WCFX, 2, 5 & 8 C B D CONTROL PANEL A WCFX 20, 22, 24, 27, 30, 33, 36, 39, 42, 45, 48, 5 & 54 C B D CONTROL PANEL A Point Loading, LBS 50Hz UNIT MODEL A B C D UNIT MODEL A B C D WCFX AUBRAR WCFX ARBRAR WCFX 2AUCRA2R WCFX 2ARCRA2R WCFX 5AUDRA3R WCFX 5ARDRA3R WCFX 8AUD2RBR WCFX 8ARD2RBR WCFX 20AUJRHR WCFX 20ARJRHR WCFX 22AUKRH2R WCFX 22ARKRH2R WCFX 24AUK2RH3R WCFX 24ARK2RH3R WCFX 27AULRH4R WCFX 27ARLRH4R WCFX 30AUL2RJR WCFX 30ARL2RJR WCFX 33AUL3RJR WCFX 33ARL3RJR WCFX 36AUMRJ3R WCFX 36ARMRJ3R WCFX 39AUT2RPR WCFX 39ART2RPR WCFX 42AUT3RQR WCFX 42ART3RQR WCFX 45AUURQ2R WCFX 45ARURQ2R WCFX 48AUVRRR WCFX 48ARVRRR WCFX 5AUV2RR2R WCFX 5ARV2RR2R WCFX 54AUV3RR2R WCFX 54ARV3RR2R Notes: 60Hz.) Refer to dimensional drawings for location of mounting points. 2.) Unit must be lowered onto mounting springs in a level fashion or spring damage may occur
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