Compact 6 7 (2-m) machine for efficient milling jobs. Cold Milling Machine W 200 / W 200 i

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1 Compact 6 7 (2-m) machine for efficient milling jobs Cold Milling Machine W 200 / W 200 i

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4 Innovation drives efficiency to the max Easy-to-handle, lightweight large milling machine Whether your needs include the extensive repair of surface courses, the removal of thin road pavements or fine milling activities of any type the innovative Wirtgen W 200 / W 200 i machine is your prime choice. This cold milling machine masters complex challenges using unique, novel technologies while achieving premium-quality milling results at an unbeatably low operating cost. Jobs that require the use of various milling drums are completed efficiently by the tried and tested FCS Light Flexible Cutter System. Additional key benefits offered by the powerful W 200 / W 200 i are its ergonomically designed operator s platform, clearly structured, intuitive operation and ease of maintenance.

5 Low-emission, low-noise: the W 200 / W 200 i has been geared towards environmentally friendly, economical operation Designed with the future in mind State-of-the-art operation and control technology provides highest ergonomic standards Hard-wearing machine design and efficient operation. Efficient WIDRIVE machine management system ensures extremely low operating costs. FCS Light offers a flexible, broad range of applications. Three adjustable milling drum speeds ensure maximum milling performance. PTS aligns the machine parallel to the pavement surface automatically. 4 // 5

6 Milling extensive surfaces with the multi-purpose W 200 / W 200 i machine High daily production rates whatever the job Some tasks should be completed only by seasoned specialists. Quite clearly, the W 200 / W 200 i is one of them. Be it the fine milling of extensive areas, the selective removal of surface courses or milling jobs to be carried out on confined urban sites this cold milling machine demonstrates the highest possible efficiency in all of these fields. Another factor contributing to the machine s economy is its wide range of applications, which results in full utilization at any time so that the machine impresses with high milling outputs on most diverse construction sites.

7 Milling depth in mm Advance rate (m/min) Engine speed = 1,600 min -1 Engine speed = 1,800 min -1 Engine speed = 2,000 min -1 The state-of-the-art diesel engine and intelligent machine design ensure high milling performance down to the maximum working depth. Tremendous area performance levels can be achieved very efficiently especially when carrying out fine milling jobs on road pavements. Regardless of whether a milling drum assembly with a working width of 4 11, 6 7 or 7 3 (1.5 m, 2.0 m or 2.2 m) is used, the unrivalled milling depth enables the removal of complete pavements in a single pass. Three different engine or milling drum speeds can be selected depending on the specific performance requirements. 6 // 7

8 Increasing productivity the smart way Select three different milling drum speeds Another key innovation is the adjustable speed of the milling drum, which can be set from the operator s platform. It ensures perfect milling performance levels regardless of conditions and across a wide range of applications. The W 200 / W 200 i usually runs at the medium milling drum speed. The high speed is chosen for large-scale fine milling jobs. The low speed is selected to achieve maximum milling performance levels at reduced fuel consumption rates per cubic yard of milled material and low cutting tool wear and tear. To sum it all up, customers will quickly benefit from the excellent costbenefit ratio at maximum productivity levels and high daily production rates.

9 A wide range of applications Low speed: Complete removal at full depth Medium speed: Milling of surface courses, thin road pavements etc. Milling drum speed adjustment at the mere flick of a selector switch High speed: Fine milling Specific milling jobs require different milling drum speeds A selector switch serves to set three speed levels of the engine and/or the milling drum. Low speed is recommended if high milling performance levels are required at low milling cost, for instance, when removing complete pavements at full depth. Medium speed ensures a favorable particle size of the milled material and should be selected for standard milling jobs. High milling drum speed and high machine advance rate will ensure a good surface texture in fine milling jobs. 8 // 9

10 Focus on what is really important Effortless control increases performance and productivity Simplicity is the guiding principle applied to the operation of the W 200 / W 200 i. The number of controls is small, as the WIDRIVE machine management system takes care of many tasks that were previously performed by the operator. The clearly arranged controls, labelled in a language-neutral manner, enable perfect handling and help to prevent fatigue during work. External panels can be used to operate the machine quickly and easily from the ground. In addition, the clearly structured color control screen continuously informs the operator of key machine and operating parameters. As a result, the operator will be able to run the W 200 / W 200 i effortlessly and intuitively after only a short training period.

11 Small number of buttons and switches with two identical control panels left and right The multi-functional control screen used to monitor the entire machine The workplace has been equipped Operation parameters and maintenance details are clearly displayed on the control screen. Innovative, user-friendly diagnostic tools enable any operator to easily diagnose the condition of the machine. The large number of features provided includes continuous logging of events during the entire milling process. The high level of information is supported by clearly structured, unambiguous diagrams. 10 // 11

12 Giving operators the full picture at all times Job parameters and camera images at a glance From his working platform, the machine operator is always up to date on what is happening behind or underneath the W 200 / W 200i, or on the performance levels of the cold milling machine on its current job. He can view up to six different camera settings of different work areas on the control screen, and additionally has an overview of major parameters related to the current milling job. The control system calculates job parameters automatically based on the input of material density and milling width. It displays information such as the number of trucks loaded, weight and volume of the material milled, and size of the milled area.

13 Overview of cameras: Camera at the rear 2 Camera at end of conveyor 3 Camera at scraper 4 Camera front, center 5 Camera front, right 6 Camera front, left The multifunctional control screen can be switched to camera mode to monitor important work processes. Two or six high-resolution color cameras can be installed in accordance with customer specifications. When using six cameras, an additional camera screen is installed to allow the simultaneous display of two different camera views. Optional installation of an intelligent data converter enables defined machine parameters to be read from the machine s control system as per the standardized WIFMS norm. 12 // 13

14 Always close to the action Trees, street lamps or signs can be safely negotiated by shifting the protective canopy Convenient access to the operator s platform via access ladders installed on both sides Ergonomic Operator s stand with exceptional panoramic view Keep an eye on both the milling edge and the crawler tracks at all times without losing sight of the controls! The design of the W 200 / W 200 i offers two features guaranteeing that this challenging requirement is met: first, the slender wasp waist design on both sides provides a perfect view of the milling operation. Second, the position of the control panels can be adjusted to suit the operator s needs. The machine has even more to offer: the heightadjustable seat can be moved toward the control panel and beyond the edge of the machine on a swivel arm. On the whole, the versatile range of user-specific adjustment options provide the operator with a perfect viewing level and position both when seated and when standing.

15 Ergonomic design enables relaxed working for hours on end The guard rail can be moved to the outside if required control panels, individually adjustable comfort seats Excellent visibility from the spacious operator s platform due to recessed chassis contours Whether working in upright or seated position: adjustable A hot-air blower in the floor area of the spacious operator s platform ensures comfortable temperatures even on cold days. The canopy complete with front and rear screens provides outstanding protection against exposure to rain, wind or sun. The fully vibration-isolated operator s platform and elastically supported engine minimize the impact of vibrations on the operator. The entire canopy can be moved to either side so as to elegantly negotiate obstacles at the height of the operator s platform. 14 // 15

16 LEVEL PRO paving the road to success with a unique leveling system Crew members on the ground can enter adjusted parameters in LEVEL PRO Milling depth sensors in the measuring cylinder accurately capture the milling depth Ultra-precise milling results with LEVEL PRO Wirtgen has developed an ultra-precise, proprietary leveling system including a software that has been designed specifically for cold milling machines LEVEL PRO. The overall system includes the clearly structured LEVEL PRO panel, a controller and several sensors. The graphics-enabled LEVEL PRO panel provides a clear readout of key parameters. Set and actual values for the left and right milling depth as well as slope parameters are clearly shown on the displays as work progresses. In addition, the memory feature is very useful to program, store and invoke set values.

17 Electronic slope sensor for the milling of predefined cross slopes A proprietary system developed by the global market leader Hydraulic milling depth sensors capture the level on the sides and in front of the milling drum Automatic ON / OFF Settings Switchover button Set value Set value UP / DOWN Actual value Controller output Calibration Cylinder UP / DOWN Memory 1 Memory 2 Two lifting cylinders with displacement sensors measure the milling depth at both protective side plates. A great variety of sensors can be integrated into the automatic leveling system, such as hydraulic milling depth, slope and ultrasonic sensors. LEVEL PRO can be easily extended, for instance, by the multiplex system, laser leveling, or 3D leveling which uses the interface included in the system. The multiplex system analyzes the output of three sensors on each side of the machine, which is very useful to ensure perfectly level surfaces. 16 // 17

18 WIDRIVE fully utilizing saving potentials Engine station Water system Milling drum assembly Travel drive Loading of milled material Height adjustment WIDRIVE management system links operator, machine and environment Controlling and coordinating a cold milling machine often requires the operator to perform many different steps at the same time. WIDRIVE significantly reduces the number of these steps eliminating no less than 50% of the manual switching operations. WIDRIVE centrally manages the interaction between the key components of the machine: diesel engine, travel, milling drum and conveyor drives, water spray system, 4-fold, full-floating axle system and LEVEL PRO leveling system. WIDRIVE automatically controls and adjusts the engine or conveyor speed, or activates the ISC mode. Relieved of much of his previous workload, the operator can fully focus on what really matters ensuring that the milling job conforms to highest quality standards. At the end of the day, he reaps the reward of astonishingly low diesel fuel consumption at maximum milling performance.

19 Engine station Automatic speed adjustment in accordance with the milling process to lower diesel fuel consumption Milling drum assembly Automatic raising of side plates, gradation control beam and scraper in transport mode Loading of milled material Consistently high belt speed in case of engine lugging Belt is automatically switched off during reversing and in transport mode Height adjustment 4-fold, full-floating axle LEVEL PRO leveling system PTS (Parallel To Surface) Travel drive ISC (Intelligent Speed Control) offering optimized advance rate, traction control and adjustment of the track speed in bends Water system Switches on and off automatically Water feed adjustment depending on engine load At high engine loads, the advance rate is adjusted so that the engine runs in the optimal, automatically controlled load range. Water consumption is reduced by switching the water system on and off automatically and adjusting the spray pressure to the milling output. Tests carried out under real-life conditions showed that up to 25% of diesel fuel can be saved by using the intelligent WIDRIVE machine management system. WIDRIVE also lowers the environmental impact by further reducing exhaust gas emissions and noise levels of the ECO diesel engine which has been designed with low fuel consumption in mind anyway. 18 // 19

20 W 200 high-performance engine technology 1 2 Exhaust system Air filter 2 3 Diesel engine 1 3 M [Nm] P [kw] Engine output Torque Engine speed = 1,600 min -1 Engine speed = 1,800 min -1 Engine speed = 2,000 min [1/min] Maximum drive power low emission levels The engine technology used in the W 200 cold milling machine complies with the emission standards of EC Stage 3a / US Tier 3 or lower. The W 200 is equipped with a powerful, economical ECO diesel engine. The fully electronic WIDRIVE machine management system enables both of the W 200 s engines to always work in the optimal performance and torque ranges, at extremely low fuel consumption rates and low operating costs.

21 W 200 i optimizing environmental protection 2 1 Combined two-way catalytic converter and diesel particulate filter for low pollutant emissions Special direct-flow air filters for extended uptimes Diesel engine with cooled exhaust gas recirculation and variable turbocharger geometry for high torque at low engine speeds 4 Pollutants are minimized by 90% 3 M [Nm] P [kw] Engine output Torque Engine speed = 1,600 min -1 Engine speed = 1,800 min -1 Engine speed = 2,000 min [1/min] The W 200 i features state-of-the-art engine technology for lowest environmental emission levels, complying with the stringent specifications of exhaust emission standards EC Stage 3b / US Tier 4i. To ensure effective exhaust gas purification, the engine installed in the W 200i is equipped with a combined two-way catalytic converter and diesel particulate filter. The WIDRIVE machine management system guarantees consistently high performance levels even under full load. Operating costs of the W 200 i are reduced further by the machine s intelligent diesel engine control. 20 // 21

22 PTS intelligent machines will drive the future Completely balanced Alignment of the machine frame parallel to the road surface Stable driving performance and uniform working depth on uneven surfaces Automatic chassis alignment parallel to the pavement The proprietary PTS system not only guarantees that the working depth is maintained with maximum accuracy but also makes work as easy as possible for the operator. PTS is short for Parallel To Surface, meaning that the system automatically aligns the machine parallel to the road surface in a dynamic process: the front and rear crawler track units are lowered evenly and in parallel to each other. In addition, the 4-fold, full-floating axle that forms part of the PTS system quickly balances out any unevenness on the left or right-hand side. Overall, the operator is relieved from a significant part of his workload previously generated by the need for manual adjustments.

23 If one of the crawler track units hits an obstacle (such as an elevated milling edge) during the milling operation, the other three units contribute to compensating the height offset: this design ensures that height compensation occurs much more rapidly. The lifting columns are interlinked hydraulically so that any surface irregularities are compensated by all four lifting columns. The machine adheres to a course parallel to the road surface in both milling and transport mode. The optimized machine balance relieves the operator and enhances the stability of the W 200 / W 200 i. PTS additionally comprises a supporting automatic function for commencing the milling operation at the set milling depth. 22 // 23

24 ISC gaining ground quickly with outstanding maneuverability Automatic rear axle tracking ensures highly accurate milling even in narrow bends. Narrow bends, accurate steering movements, low wear Regardless of whether the machine is maneuvering or milling narrow bends, roundabouts or roads in urban areas: the compact W 200 / W 200 i enables even small radii to be milled with maximum accuracy. This is due to the hydraulic all-track steering system, freely selectable steering functions, crawler track units with individual hydraulic height adjustment and continuously adjustable travel speed. Add to this the intelligent ISC traction drive system which includes three basic features: electronic traction control system, automatic speed adjustment of the individual track units in bends and optimized advance rate.

25 Electronic speed adjustment of the crawler tracks An internal radius of 7 1 (2,150 mm) is possible at a working width of 6 7 (2.0 m) Crab steering permits the machine to easily approach the milled cut from the side Precise steering with the parallel sliding block guide working independently of the height selected The ISC traction control system minimizes the slip of individual track units in difficult milling situations and ensures perfect traction. ISC automatically aligns the cornering speeds of the inner and outer crawler tracks, thus reducing track pad wear. ISC keeps the machine s advance rate within the optimal engine load range. For perfect milling results, the steering angles of the machine s front and rear axles are coordinated, and the rear axle is tracked automatically. 24 // 25

26 At the heart of the W 200 / W 200 i: the state-of-the-art milling drum Wirtgen milling drums are the right choice both for milling at full working depth and for the removal of surface courses Designed for heavy-duty operation on the job site Cutting technology is part of our core expertise, which is why our milling drums appear as being cast from a single mold. Regardless of the type of milling job, perfectly arranged toolholders ensure a top-quality surface texture that extends right up to the peripheral areas. The intelligent cutting tool arrangement ensures low wear and extremely smooth operation. In addition, the premiumquality milling drums have been designed for a long service life and extremely high resistance and strength. Wirtgen milling drums are manufactured from heavy-duty materials using state-of-the-art methods that are subject to a continuous improvement process.

27 Cutting technology at its best The heavy-duty ejectors made of highly wear-resistant steel are suitable for multiple use Wirtgen milling drums are the result of several decades of experience and expertise The low wear of our milling drums ensures a long service life and thus highly cost-efficient operation of the entire machine. Three different milling drum speeds enable the milling process to be directly adjusted to the specific application. FCS Light enables milling drums of identical working width to be changed quickly and easily. The ejector can be turned by 180 and thus be used twice as wear occurs exclusively in the upper area. 26 // 27

28 Using HT11 to save time and costs Wear markers at 5 mm intervals for improved monitoring Chip breaking rib for additional crushing of milled material Upper part covers bottom part completely to minimize deformation of contact surface The milling drum is automatically turned into the required position using a remote control unit The hydraulic tool extractor helps to improve the machine s productivity Protective plug prevents soiling of bolt head Strong retaining bolt prevents unwanted loosening of upper part Optimized geometry of shank angle for improved component strength Large contact surface for improved durability of bottom part Conical pressure stud for reliable transmission of clamping force Seal to allow simple and quick insertion or removal of upper part The heavy-duty quick-change toolholder system for professionals The patented HT11 quick-change toolholder system has been designed for demanding everyday use on the job site. Its many advantages include a long service life, optimum tool rotation and easy tool replacement. The replacement of tools is facilitated by the automatic drum turning device as the milling drum can be effortlessly moved into the position best suited to the operator s needs. This comfort is enhanced even further by additional fold-out seats located between the rear track units. Last but not least, there is a choice of four different tool driving and extraction systems: both the manual and pneumatically operated extractors have proven their worth hydraulic extractors can be used to extract cutting tools effortlessly when the diesel engine is switched off.

29 4 11, 6 7 and 7 3 (1.5-m, 2.0-m and 2.2-m) milling drum assemblies Dimensions in American standard and mm: , , , , , ,700 W 210 / W 210 i with 4 11 (1.5-m) drum assembly W 210 / W 210 i with 6 7 (2.0-m) drum assembly W 210 / W 210 i with 7 3 (2.2-m) drum assembly Standard milling drum Milling width: 4 11 (1,500 mm) Milling depth: 0 12 (0 310 mm) Tool spacing: 5 / 8 (15 mm) Standard milling drum Milling width: 6 7 (2,000 mm) Milling depth: 0 13 (0 330 mm) Tool spacing: 5 / 8 (15 mm) Standard milling drum Milling width: 7 3 (2,200 mm) Milling depth: 0 13 (0 330 mm) Tool spacing: 5 / 8 (15 mm) The W 200 / W 200 i comes with a 6 7 (2.0-m) milling drum assembly in the standard package with 4 11 (1.5-m) or 7 3 (2.2-m) wide drum assemblies being available as equipment options. The 6 7 (2.0-m) and 7 3 (2.2-m) milling drum assemblies are suitable for use with the FCS Light system so that milling drums of identical width can be changed without difficulty. At a working width of 7 3 (2.2 m), a 14 3 (4.35 m) wide road surface (first lane and median strip) is milled off in two passes, whereas a working width of 6 7 (2.0 m) would require three passes. All milling drum assemblies are welded from highly wear-resistant, heavy-duty materials. 28 // 29

30 6 7 (2.0-m) milling drum assembly with FCS Light Dimensions in American standard and mm: ECO cutter Milling width: 6 7 (2,000 mm) Milling depth: 0 13 (0 330 mm) Tool spacing: 1 (25 mm) Standard milling drum Milling width: 6 7 (2,000 mm) Milling depth: 0 13 (0 330 mm) Tool spacing: 5 / 8 (15 mm) Fine milling drum Milling width: 6 7 (2,000 mm) Milling depth: 0 4 (0 100 mm) Tool spacing: 5 / 16 (8 mm) 6 7 2, , Micro-fine milling drum Milling width: 6 7 (2,000 mm) Milling depth: 0 1 (0 30 mm) Tool spacing: 1 / 4 x2 (6x2 mm) W 210 / W 210 i with 6 7 (2.0-m) drum assembly FCS Light change milling drums of equal working width FCS Light is available for milling widths of 6 7 (2.0 m) and 7 3 (2.2 m) and makes the large W 200 / W 200 i milling machine a real multi-purpose unit. For FCS Light permits drums of equal width but with different tool spacings to be changed quickly and easily. Well-trained staff complete this work within only 1.5 hours. A mounting carriage is offered as an equipment option to facilitate the change of drums. FCS Light creates the foundation for the economical use of the W 200 / W 200 i for a wide array of applications, such as removing asphalt pavements at full depth, milling off surface courses or leveling pavement irregularities. A welcome side effect of this wide range of applications is the resulting high degree of utilization of the W 200 / W 200 i large milling machine.

31 7 3 (2.2-m) milling drum assembly with FCS Light Dimensions in American standard and mm: ECO cutter Milling width: 7 3 (2,200 mm) Milling depth: 0 13 (0 330 mm) Tool spacing: 1 (25 mm) Standard milling drum Milling width: 7 3 (2,200 mm) Milling depth: 0 13 (0 330 mm) Tool spacing: 5 / 8 (15 mm) Fine milling drum Milling width: 7 3 (2,200 mm) Milling depth: 0 4 (0 100 mm) Tool spacing: 5 / 16 (8 mm) 7 3 2, , Micro-fine milling drum Milling width: 7 3 (2,200 mm) Milling depth: 0 1 (0 30 mm) Tool spacing: 1 / 4 x2 (6x2 mm) W 210 / W 210 i with 7 3 (2.2-m) drum assembly The ECO cutters equipped with a reduced number of point-attack tools ensure the highest possible area performance. Fine milling drums create finely textured surfaces ideally suited as a base for the application of thin pavement layers. Standard milling drums are ideally suited for the removal of one or more pavement layers, ensuring a good interlock between the milled surface and the new pavement. Micro-fine milling drums can be used to roughen road pavements and to improve their evenness and skid resistance. 30 // 31

32 Milling drum assembly with lots of practical functions Raising the side plates prevents them, for instance, from digging into the ground in unpaved areas For partial loading of the milled material, the scraper blade is locked at the required height The side plates can be raised hydraulically on both the left and the right side of the machine The scraper blade permits the milled material to be fully loaded when in floating position Automated solutions The milling drum assembly of the W 200 / W 200 i is packed with a wide range of technical solutions. Protective side plates and scraper blades can be moved hydraulically; the scraper blade can additionally be raised and has an automatic locking function. In transport mode, the gradation control beam, scraper blade and side plates are raised automatically together with the lifting columns in order to safely negotiate any obstacles when maneuvering. Last but not least, pressure in the two separate water spray bars is adjusted in accordance with the machine s performance, and the amount of water is continuously variable. This arrangement ensures perfect tool cooling and reduces dust generation on the construction site.

33 Perfect to the tiniest detail The right side plate can be raised by a total of 18 (450 mm) Accurate milling fl ush to curb Accurate milling along curbs is possible even at maximum milling depth The side plate on the right side of the machine can be raised by 18 (450 mm). Accurate milling flush to curb is thus also possible at great working depths, enabling the side plate to move over the curb for the purpose of level detection. This feature is perfectly suited to the removal at full depth of road pavements that extend right up to the curb. 32 // 33

34 Extremely powerful yet extremely economical Highly efficient operation Automatic belt tensioner for perfect power transmission Mechanical milling drum drive with high efficiency for consistently high milling performance The efficient mechanical milling drum drive The W 200 / W 200 i has been equipped with a tried and tested drive design: the mechanical milling drum drive. The mechanical milling drum drive efficiently translates the engine power into high daily production rates. An automatic belt tensioner ensures consistent power transmission at all times. The multiple V-belts absorb peak loads thus minimizing the susceptibility to damage or failure. The intelligent drive design results in striking benefits, such as low fuel consumption, high wear resistance and ease of maintenance.

35 Ensuring a perfect start of the milling operation Operator intervention not required Full milling power right from the start Front and rear track units are lowered quickly to the set milling depth in a parallel movement 1. The milling machine in transport position 2. The milling machine is lowered quickly while retaining its parallel alignment 3. The milling machine is lowered slowly while retaining its parallel alignment 4. The milling machine mills at full working depth right from the first yard The innovative automatic system used to initiate the milling process ensures that the surface can be milled to the maximum depth of 13 (330 mm) from the very first yard. When the automatic mode for initiating the milling process is chosen, the lifting columns and rotating milling drum are lowered automatically at maximum speed. Once the side plates reach the ground, the lifting columns continue lowering in slow mode; the lowering rate is adjusted further in the milled cut if required. The machine retains its parallel alignment no time is wasted on complex manual lowering processes. 34 // 35

36 Vacuum cutting system offers a pleasant working environment Unobstructed view of the milling edge even at night When developing the W 200 / W 200 i, particular attention was paid to the well-being of the operating crew. For this reason, the cold milling machine can be fitted with the vacuum cutting system to extract fine material particles. Its principle is simple: by creating a negative pressure in the drum housing, the mix of air and water vapor is evacuated and then fed back into the flow of milled material transported on the conveyor via a hose system. It goes without saying that better air quality and visibility in the working environment of the machine operator and ground crew members significantly improve the working conditions and boost staff performance.

37 The centrifugal fan used to create the vacuum can be turned on conveniently at the flick of a switch A clean job The centrifugal fan draws in the fine particles via hoses fitted on the sides With its innovative extraction technology, the vacuum cutting system ensures perfect visibility of the milling edge during the day and at night. Reduced soiling of components, such as the engine or air filter, results in savings in the replacement of spare parts. The extraction system also pays off quickly because less effort needs to be put into cleaning the machine. Further benefits of this innovative extraction system are low water consumption, adjustable suction power and easy access for servicing and maintenance. 36 // 37

38 Getting rid of the milled material quickly Logging daily performance Clearly structured display of job parameters Keying in the milling parameters is simple Extremely powerful conveyor The conveyor system installed in the W 200 / W 200i offers an extremely high loading capacity and drive power to ensure quick and reliable material loading. Combined with the adjustable discharge rate, even giant five-axle trucks can be loaded to full capacity. In addition, after keying in the material density and milling width, the control system automatically displays information such as the number of trucks loaded, weight and volume of the material milled, and size of the milled area. These job parameters allow quick and easy project settlement and provide reliable logging of daily performance.

39 Powerful material loading Stop and Go instructions given to the truck driver using the stoplight system The W 200 / W 200 i clears job sites easily thanks to its powerful loading system The conveyor system is equipped with automatic, continuously adjustable belt speed control. In the event of engine lugging, there is no drop in the conveyor capacity so that the full conveying performance is retained even under maximum load. The belt speed can be adjusted manually when required to achieve perfect distribution of the milled material on the truck by setting a variable discharge range. A stoplight system incorporated in the electric mirrors enables a visual mode of communication with the truck driver in front without having to revert to any audible signals. 38 // 39

40 Superior conveying technology Heavy-duty, hydraulically lifting gradation control beam in front of the milling drum 33 (850 mm) wide belt with rugged cleat profile the discharge area can be illuminated Effectively closed transfer zone from primary to discharge conveyor Reliable loading in any working situation The powerful conveyor of the W 200 / W 200 i repiss the state-of-the-art. This is proven by many useful features, such as the tremendous slewing angles, wide belts, height-adjustable gradation control beam and variable belt speed, which ensure a flexible response to any situation encountered on the job site. And when there is no milling activity, the intelligent WIDRIVE machine management system reduces costs by adjusting the mode of operation: conveyor operation is stopped automatically when reversing and in transport mode. In addition, the diesel engine switches to idle speed in certain situations, for instance, when the truck is changed during the milling operation and when the travel drive is stopped.

41 Large slewing range and to the left for highest flexibility during material loading Hydraulically operated folding conveyor with intelligent locking system folded in for transport Extremely wide slewing angles of 60 to the right Conveyor slewing angles of 60 to both sides ensure a perfect loading pattern even in narrow bends, roundabouts or turning bays. The gradation control beam prevents the formation of large slabs, promotes favorable particle sizes and protects the belt from being damaged. Extremely low-wear conveyor belts ensure maximum loading output. The hydraulically folding discharge conveyor design significantly reduces the transport length of the W 200 / W 200 i. 40 // 41

42 Quick maintenance ensures high productivity The clear layout of the engine compartment provides a quick overview of the engine condition Wide-opening hydraulic engine cowling Points of maintenance can be readily accessed from the ground or from the operator s platform Best-in-class machine availability The highest possible machine availability is of crucial importance to achieve consistently high daily production rates on all kinds of milling sites. That is why the W 200 / W 200 i has been designed with quick and easy maintenance in mind. Opening the engine cowling at the push of a button provides direct access to the small number of intelligently arranged points of inspection and maintenance. In addition, all maintenance work is completed swiftly and easily, thus enabling the profitable milling operation to continue as quickly as possible.

43 Intelligent and highly effective On-board maintenance diagnostics and parameter settings via the control panel Filter, engine, hydraulic system and extraction system are readily accessible The machine comes complete with a comprehensive tool kit that can be kept in lockable storage compartments. The automatic on-board diagnostics system of the machine independently monitors valves, sensors and control components. A hydraulically operated high-pressure water cleaner is provided for complete on-site cleaning of the machine. Extended servicing intervals of up to 500 operating hours minimize maintenance costs. 42 // 43

44 Full utilization increases efficiency Hydraulically operated electrical generator to connect up to two lighting balloons The machine comes complete with comprehensive lighting equipment Night design: backlit control panels provide perfect working conditions at night High performance also during the night The amount of night work performed on road construction sites is continuously increasing. The W 200 / W 200 i takes account of this trend by being equipped with a comprehensive lighting package as a standard feature. That said, the equipment package by far exceeds the standard. The powerful, adjustable spotlights can be attached to various points on the machine in just a few swift moves to perfectly illuminate the entire working area. After nightfall, backlit control panels provide the operator with all required details at a single glance. Should the need arise, lighting balloons can be used for additional, extensive illumination of the construction site. Any milling job can thus be easily completed even after sunset and the W 200 / W 200 i is utilized to full capacity.

45 Moving on to the next job in no time Its compact dimensions ensure easy transport of the lightweight large milling machine At the flick of a switch: folding down the protective canopy hydraulically for transport purposes Removable supplementary weights enable transport of the W 200 / W 200 i also on vehicles with a low maximum permissible payload. Many countries only require a permanent one-year permit for machine transport. The folding conveyor design enables the use of shorter transport vehicles. Our range of equipment options includes conveyor support legs for machine transport on a low-bed trailer. 44 // 45

46 Complying with ever-stricter environmental standards The W 200 / W 200 i features environmentally friendly machine technology More than ever, it is all about keeping exhaust emissions, noise and dust away from road construction sites. Wirtgen is making every effort to develop innovative solutions with low environmental impact, and the trendsetting WIDRIVE machine management system is of key importance in this regard. Consumption-optimized speed ranges in milling mode, adjustment of the engine speed to the machine s advance rate, and temperature-controlled fan speeds contribute to protecting the environment and saving resources: diesel fuel consumption is reduced significantly, resulting in a much lower amount of pollutants affecting the environment. Not to mention that the noise level of the W 200 / W 200 i is also reduced to a minimum.

47 Lower fuel consumption lower environmental impact Low emissions favorable environmental balance The innovative W 200 / W 200 i merges economic and environmental aspects The engine of the W 200 complies with the specifications stipulated by exhaust emission standards EC Stage 3a / US Tier 3; the engine of the W 200i complies with those stipulated by EC Stage 3b / US Tier 4i. The efficient soundproofing of the engine compartment, elastic engine support and variable milling drum speeds all contribute to reducing noise levels. The effective VCS extraction system used to evacuate fine material particles reduces dust emission in the area of the milling drum housing. No horns, please: the stoplight system used to communicate with the truck driver replaces the commonly used loud horn, especially when working at night. 46 // 47

48 Illustrations are non-binding and may include customized fittings. Subject to technical changes. Performance data depend on operational conditions. No US-09/12 by Wirtgen GmbH Printed in Germany Wirtgen America Inc Dana Way Antioch, TN 37013, USA Phone: (615) Fax: (615) Internet: