TECHNICAL MANUAL OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
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1 TECHNICAL MANUAL OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL LANDING CRAFT UTILITY LCU NSN OPERATOR/CREW BOW RAMP AND ANCHOR HANDLING SYSTEM MAINTENANCE INSTRUCTIONS HEADQUARTERS, DEPARTMENT OF THE ARMY 14 MARCH 1984
2 CHAPTER III (CONTINUED). SECTION V. MAINTENANCE PROCEDURES (CONTINUED) BOW RAMP AND WINCH. DESCRIPTION PARAGRAPH Bow Ramp, Sheaves, and Fairleads Winch Assembly Torque Coupling Speed Reducer Winch Brake and Motor Controller Master Switches (Disconnect) Limit Switches
3 BOW RAMP, FAIRLEADS AND SHEAVES - MAINTENANCE INSTRUCTIONS. This task covers: a. Inspection b. Repair INITIAL SETUP Test Equipment References Paragraph None 2-53 Operation Procedures Special Tools None Material/Parts None Personnel Required Equipment Condition Condition Description None Special Environmental Conditions None General Safety Instructions 1 Observe WARNING in procedure
4 BOW RAMP, FAIRLEADS AND SHEAVES - MAINTENANCE INSTRUCTIONS. INSPECTION 1. Bow a. Tee-bolt 1. Check to see if teeramp assembly bolt is bent. 2. Check for cracks or breaks. 3. Check for wear. 4. Make sure fittings are tight. b. Lubri- 1. Make sure fitting cation has enough lubricant. fitting 2. Clean fitting. 3. Make sure fittings are tight. 2. Port or a. Turn- 1. Check connection to starboard buckle wire cable. bulkhead 2. Check connection to bow chain. 3. Check for cracks or breaks. 4. Check for wear. 5. Check threads for wear or stripping. b. Chain 1. Check for wear. stop 2. Check for cracks and dents
5 BOW RAMP, FAIRLEADS AND SHEAVES - MAINTENANCE INSTRUCTIONS: (Continued). REPAIR Disconnect power to the winch whenever working on the ramp gate, the wire rope or in the vicinity of the winch in the winch room. 3. Bow ramp a. Tee-bolt 1. Lower bow ramp to Refer to pararepair tee-bolt. graph 2-53 for operating procedures to lower the bow ramp. 2. Remove cotter pin (1), ferrule (2) and washer (3). 3. Remove wingnut (4) and washer (5). 4. Remove toggle pin (6) from tee-bolt (7). 5. Turn tee-bolt (7) counter-clockwise to remove from bow ramp. b. Lubri- Remove lubrication cation fitting (8) from fitting ramp hinge pin (9). (8) c. Tee-bolt 1. Turn tee-bolt (7) (7) clockwise to install in bow ramp. 2. Replace toggle pin (6) into tee-bolt (7)
6 BOW RAMP, FAIRLEADS AND SHEAVES - MAINTENANCE INSTRUCTIONS (Continued). REPAIR (Cont) Change
7 BOW RAMP, FAIRLEADS AND SHEAVES - MAINTENANCE INSTRUCTIONS. (Continued). REPAIR (Cont) 4. Port or starboard bulkhead 2. Replace toggle pin (6} into tee-bolt (7). 3. Install washer (5), and wingnut (4). 4. Install washer (3), ferrule, (2) and cotter pin (1). d. Lubri- 1. Lubricate fittings. cation fitting 2. Insert lubrication Tighten. (8) fitting (8) into bow ramp hinge pin (9). e. Bow ramp Raise bow ramp. Refer to paragraph 2-53 for operating procedures to raise the bow ramp. NOTE Secure wire cable from winch to prevent slippage while repairing turnbuckle. a. Turn- 1. Loosen turnbuckle buckle (10). (10) 2. Remove pins (11). 3. Remove turnbuckle (10). 4. Remove swivel (12) from winch cable
8 BOW RAMP, FAIRLEADS AND SHEAVES - MAINTENANCE INSTRUCTIONS. (Continued). REPAIR (Cont) Change
9 BOW RAMP, FAIRLEADS AND SHEAVES - MAINTENANCE INSTRUCTIONS (Continued). REPAIR (Cont) 5. Install swivel (12) onto winch cable. 6. Install turnbuckle (10). 7. Replace pins (11). 8. Tighten turnbuckle (10). b. Chain 1. Remove capscrews (13), Loosen capstop and lockwashers (14). screws to ad- (15) just bow chain run-out while lowering ramp. Retighten capscrews after adjustment. 2. Remove chain stop If damaged. (15). 3. Replace chain stop (15). 4. Install lockwashers (14), and capscrews (13)
10 BOW RAMP, FAIRLEADS AND SHEAVES - MAINTENANCE INSTRUCTIONS. (Continued). REPAIR (Cont) Change
11 BOW RAMP, FAIRLEADS AND SHEAVES - MAINTENANCE INSTRUCTIONS (Continued). REPAIR (Cont) c. Upper 1. Remove lubrication Replace if fair- fitting (16). necessary. lead sheave 2. Install lubrication assembly fitting (16). 3. Grease fitting
12 BOW RAMP, FAIRLEADS AND SHEAVES - MAINTENANCE INSTRUCTIONS (Continued). REPAIR (Cont) 5. Winch a. Lower 1. Remove lubrication Replace if compart- fair- fitting (17). necessary. ment lead sheave 2. Install lubrication assembly fitting (17). 3. Grease fitting
13 WINCH ASSEMBLY - MAINTENANCE INSTRUCTIONS. This task covers: a. Inspection b. Disassembly c. Reassembly INITIAL SETUP Test Equipment None Special Tools None Material/Parts None Personnel Required References None Equipment Condition Condition Description None Special Environmental Conditions None General Safety Instructions 1 Observe WARNINGS in procedure. INSPECTION 1. Bearing a. Bearing 1. Check lubrication a. Clean. housing housing fittings for leaks. Cover b. Tighten. 2. Check for cracks or dents. b. Bearing 1. Check for dents, or housing cracks. 2. Check for leaks. 2. Hand a. Hand 1. Check for cracks, brake brake dents or breaks. wheel and 2. Make sure shaft is shaft not bent
14 WINCH ASSEMBLY - MAINTENANCE INSTRUCTIONS (Continued). INSPECTION (Cont) b. Brake 1. Check for cracks, band dents or breaks. 2. Check for wear. c. Brake 1. Check for dents, links breaks, and cracks. 2. Check for wear. d. Brake 1. Make sure cotter pin pin is secure. 2. Check for cracks, bends, dents, or breaks. 3. Check for wear. e. Brake 1. Check for cracks and nut breaks. 2. Check for wear. 3. Pawl a. Pawl 1. Check for cracks, lever bends, dents, or breaks. 2. Check for wear. b. Pawl 1. Check for wear. 2. Check for cracks, bends, dents, or breaks
15 WINCH ASSEMBLY - MAINTENANCE INSTRUCTIONS (Continued). DISASSEMBLY Disconnect power to the winch whenever working on the ramp gate, the wire rope, or in the vicinity of the winch in the winch room. Ensure ramp is dogged closed. NOTE Disengage hand brake, and slacken cable around the drum. 4. Bearing a. Bearing 1. Remove lubricating housing housing fitting (1). cover 2. Remove screws (2), and lockwashers (3). 3. Remove bearing housing cover (4). 4. Remove ring cover (5). b. Bearing 1. Loosen bearing roller adapter (7). 2. Remove bearing roller (6), and bearing adapter (7) from bearing housing (8) and speed reducer shaft (9). 3. Remove bearing Check bearing adapter (7) from roller for bearing roller (6). wear. Replace if necessary. c. Bearing 1. Remove capscrews housing (10) and lockwashers (11)
16 WINCH ASSEMBLY - MAINTENANCE INSTRUCTIONS (Continued). DISASSEMBLY (Cont) 2. Remove dowel pins (12). 3. Remove bearing housing (8) from speed reducer shaft (9). 4. Remove capscrews (13), and lockwashers (14) from seal plate holder (15). 5. Remove seal plate holder (15) from bearing housing (8). 6. Remove oil seal bearing (16). d. Cable 1. Slide cable drum (17) Place a wood drum down speed reducer support block key shaft (9) far enough under cable to remove cable drum drum. key (18). 2. Slide cable drum (17) Remove wood back into place. support blocks
17 WINCH ASSEMBLY - MAINTENANCE INSTRUCTIONS (Continued). DISASSEMBLY (Cont) 5. Hand a. Hand 1. Completely unscrew brake brake hand brake wheel wheel (19) and shaft (20) (19) from brake band (21). and shaft 2. Remove hand brake (20) wheel (19) and shaft (20). 3. Remove taper pin (22) from hand brake wheel (19), and shaft (20). b. Brake 1. Remove cotter pins band (23) from brake pin (21) (24). 2. Remove brake pin (24). 3. Remove brake screw (25) from brake band (21). c. Brake 1. Remove cotter pin links (26) from hex nut (29) (27). 2. Remove hex nut (27) and screw (28). 3. Remove brake links (29). d. Brake 1. Remove brake nut (30) band from brake band (21). (21) 2. Remove brake band (21) from cable drum (17). 3. Drill out brake band rivets (31) from brake band (21). 4. Remove brake lining Check brake (32). lining for wear. Replace if worn
18 WINCH ASSEMBLY - MAINTENANCE INSTRUCTIONS (Continued). DISASSEMBLY (Cont)
19 WINCH ASSEMBLY - MAINTENANCE INSTRUCTIONS (Continued). DISASSEMBLY (Cont) 6. Pawl (39) a. Remove eyebolt pawl locking lever (33) with retaining chain (34). b. Remove screw (35). c. Remove pawl lever (36). d. Remove screw (37). e. Remove pawl pin (38). f. Remove pawl (39). g. Remove hand crank If engaged in (40) from speed speed reducer. reducer. If not, leave attached to storage on winch bedframe
20 WINCH ASSEMBLY - MAINTENANCE INSTRUCTIONS (Continued). REASSEMBLY 7. Pawl (39) a. Install pawl (39), pawl pin (38) and screw (37). b. Install pawl lever (36) and screw (35). c. Install hand crank Carefully turn (40) onto speed hand crank to reducer. check pawl's engagement with d. Install eyebolt pawl cable drum locking lever (33), ratchet. with retaining chain (34). e. Secure pawl lever (36) to winch bed frame
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