Parts Manual R3R, R4R, R6R, R7R, R8R. 360 cascade corporation. Serial Numbers through Manual Number

Transcription

1 Parts Manual R3R, R4R, R6R, R7R, R8R 360 Rotators Serial Numbers through Manual Number cascade corporation Cascade is a Registered Trademark of Cascade Corporation P.O. Box Springfield, Ohio (513) 322-l 1 gg

2 HOW TO USE THS MANUAL ntroduction This manual illustrates service replacement parts for standard production Cascade R3R, R4R, R6R, R7R, and R8R Rotators. The parts manuals for attachments designed by the Application Engineering Departmerjt have an A.E.D. designation on the cover of the manual. This standard attachment manual is not interchangeable with an A.E.D. Manual since it does not reflect the special engineering of.an A.E.D. attachment. To locate a service replacement part for a standard attachment follow the steps below. 1. Locate Nameplate The nameplate isattached to the lower right front face of the baseplate. f the nameplate is missing, all of the necessary information is stamped into the baseplate at the same location. 2. Note the Serial Number Record the six-digit Serial Number. See the example. 3. Refer to Serial Number ndex Locate your Serial Number in the Serial Number ndex on the following page. MPORTANT: DO NOT USE THS MANUAL TO ORDER PARTS FOR AN A.E.D. ATTACHMENT. Contact Cascade Corporation to obtain the correct parts namual. You must supply the serial number and all additional equipment numbers to order the correct parts manual. 4. Ordering Retail Customers. Cascade Service Replacement Parts and Service Literature are sold through authorized lift truck dealers. To order, contact the lift truck dealer of your choice. Lift Truck Dealers. To order Service Replacement Parts or Service Literature, contact: Cascade Parts Depot 2501 Sheridan Avenue P.O. Box 360 Springfield, Ohio (513) 322-l For Your Convenience we have supplied a parts ordering log located bn thk last page. Use this log as a permanent record of parts ordered from this manual. 0 Patent plate Calcsde Corporation 1983 Rev. 1 Form 5008

3 Serial Number ndex Adjustable Forks Fork Bar Mounting Mounting Group 18O Rotator Stop Group (Optional) R3R B R4R A 2A A 2A A 2A A 2A A 2A B 3B B B R6R A B 2A 3A 3B B 2A B 2A 3B A 3A B 2A A 38 3B B 2A 3A 3B 4c B 2A 38 4c Litho in U.S.A. 3/75 Cascade Corporation Form 5008 Cl

4 Serial Number ndex Serial 1 R:;zr /,ljlrrep 1 Adjus$le Number Fork Bar Mounting Mounting Group 180' Rotator Stop Group (Optional) 0 R6R (Contd) B 2A B 2A B 2A B 2A A 1B 2A 3A B 2A B 2A 3A B 2A R7R A A B R8R c c c 5 4c c c c c B 4D 5 3B 4r.l c2 Litho in U.S.A. 3/75 Cascade Corporation Form 5008

5 Serial Number ndex Corporation 1983 Rev. 1 Form 5008

6 Serial Number ndex Cascade Corporation 1983 Rev. 1 Form 5008

7 Rotator Group k, DESCRPTON t - t C Rotator Group 10 1 c6611 Plug Facep- - Seal-11 Se; _.. YYYl Y Bearipn Seal A.rcamhlv....l Capscrew ;290 Lockwasher, Grease Fitting C Capscrew C-f374 Lockwasher Lockwasher..

8 Rotator Group R4R 1 N o. ) QTY. / PARTNO. ) DESCRPTON 1 N o.- 1 QTY. 1 PARTNO. ) DESCWPTON ) C a 332 Rotator Group Faceplate Seal Bearing Assembly Seal Lockwasher Capscrew G C c-6290 c C-6287 c-3573 c-6611 Seal Baseplate Lockwasher Capscrew Lockwasher Capscrew Plug A Litho in U.S.A. 3/75 Cascade Corporation Form 5008

9 Rotator Group R6R DESCRPTON C Rotator Group Litho in U.S.A. 3/75 Cascade Corporation Form

10 Rotator Group R7R REF. NO. CTY. PART NO. DESCRPTON REF. NO. QTY. PART NO. DESCRPTON C c C c C C6448 C Rotator Group Faceplate Seal Bearing Assembly Seal Lockwasher Capscrew 7 1 C Seal 8 1 C Baseplate 9 16 C6294 Lockwasher 10 2 C Capscrew C Capscrew 12 1 c Seal 1c Litho in U.S.A. 3/75 Cascade Corporation Form 5008

11 Rotator R8R REF. NO. QTY. PART NO. DESCRPTON REF. NO. QTY. PART NO. DESCRPTON A 1 C Rotator Group W 7, Roller Cl-l9MO Hub, -an.-, Lockwasher n e C c Guard C Dowel c Drive Bracket c Capscrew C P??E? Dowel p ~~~ -_ Spacer 20 3 c Seal Roller C-3418 Capscrew Base Plate C6286 Lockwasher i7 Grease Fitting 23 1 C Seal 1 Ring Gear 24 1 C Seal il Retainer 1 Litho in U.S.A. 3/75 Cascade Corporation Form 5008

12 Rotator Group R7R 1 y; 1 QTY. 1 PARTNO. 1 DESCRPTON 1 N o.- 1 QTY. 1 PART NO. ) DESCRPTON ) Rotator Cascade Corporation 1983 Rev. 1 Form 5009

13 0 Worm gear C (as shown in this inset) is no longer available. For service replacement, refer to the.d. tag on the back of the hydraulic motor and order the CUSHON DRVE conversion kit from the chart at the bottom of this p;ige. All other senrice parts are interchangeable with the exception of the motor couplings as noted in the parts list. Rotator Drive Group C Spring Washer Serv. Kit u-v, zse Gr rsket w ( Coupling C W., -= C Studs C6288 Lockwasher cjt7n3 b-la.3 P Cn?con Nut Male Connector 79 9 P- Lockwasher 1 Capscreby 3 ;; 1 i ;, tmacnn v-v Seal 31 1 c Capscrew -8 a Motor ii i C-26; 1 Adapter 34 2 C-2618 Nut l **35 1 C Coupling RR 1 ra%6 Setscrew Ej;.,,. 7Qt-31 1 Plug 3 ; 1 Setscrew-Locking 1 D-Ring C Soacer *ncluded with worm. **Use only with cushion rotator drive group (spring loaded worm). ***Use only with standard rotator drive group. tfor hydraulic motor replacement, refer to the.d. tag on the back of the motor and order the corresponding motor part no. as listed below. MOTOR.D. NO. MOTOR PART NO. CUSHON DRVE CONVERSON KT NO. MOTOR.D. NO. MOTOR PART NO. CUSHON DRVE CONVERSON KT NO. 2MOl2 C C MOl9 C C MO23 c C MO28 3MO33 C C c C Litho in U.S.A. 3/75 Cascade Corporation Form

14 Worm gear C (as shown in this inset) is no longer available. For service replacement, refer to the.d. tag on the back of. the hydraulic motor and order the CUSHON DRVE conversion kit from the chart at the bottom of this page. All other service parts are interchangeable with the exception of the motor couplings as noted in the parts list. Rotator Drive Group REF. NO. PART NO. DESCRPTON REF. NO. PART NO. DESCRPTON 1 3 c Capscrew 20 4 c CC ^,.L...-..l-^- 9, A P C--.-~, Pm97Q7 C Spring Washer Serv. Kit,, 1 t ii i t is j S i C-. -i, B74 ( Capscrew C ! Kev 32 1 t Motor i ii 1 i 1 c-: l ncluded with worm. **Use only with cushion rotator drive group (spring loaded worm). ***Use only with standard rotator drive group. t For hydraulic motor replacement, refer to the.d. tag on the back of the motor and order the corresponding motor part no. as listed below. MOTOR.D. NO. MOTOR PART NO. CUSHON DRVE CONVERSON KT NO. MOTOR.D. ND. MOTOR PART NO. CUSHON DRVE CONVERSON KT NO. 2MO12 c C MO28 C C _ 2MO19 C C MO33 c C MO23 c C A Litho in U.S.A. 3/75 Cascade Corporation Form 5008

15 Rotator Drive Group R7R & R8R ( N o.- ( DTY. 1 PART NO. 1 DESCRPTON,,, 131 Cover 22 4 C Lockwasher 1392 Stud 23 2 c-c Key c-: Key C-4 Lockwasher 25 1 C-r C Plug C-5706 ( Nut C-3253 cans UOO-Ring *Serviced as a matched set. Litho in U.S.A. 3/75 Cascade Corporation Form

16 Rotator Drive Group Q 31 R3R REF. QTY PART NO. DESCRPTON DESCRPTON NO Drive Grp. w/2mo19 Motor Setscrew Drive Assembly Lockwasher Capscrew Capscrew ^ ^^ z 1 ;1 ( ti;l 10 Lockwasher Bearing... 1 J J End Cap O Gear A i 1 i 3787 O-Ring Bearing f33 1 Rmrina , --up ana Ring Y.J-v, r,uy , n -ding = Worm Cover Pinion Lockwasher R7r;A?C.,654 Kev L Yapscrew, 1- -L Case S eal ;; 1 ; ( R3775R Relief Fitting C :apscrew 12 1 lotor - 2M f+! , Coupling Key l 2 l L ndapter - 1A 1 R 1 RlO392 Studs Nut ii. s &..,RR Lockwasher : i5 Plug , Nut *See page 2G for motor breakdown. Cascade Corporation 1983 Rw. 1 Form 5008

17 Rotator Drive Group R4R Drive Grp. w/mo19 Motor Drive Grp. w/mo28 Motor Drive Assembly l See page 2G for motor Cascade Corporation 1983 Rw. 1 Form D

18 Final Rotator Drive Group R7R N o- 1 WY. 1 PART NO. 1 DESCRPTON l E 7 2 c Fingal Drive Group Drive Group L.H. Drive Group R.H Cover 10 8?EA mm--- -_... *For parts breakdown, see page 2F. 2E cl- Chusde Corporation 1983 Rev. 1 Form 5008

19 Rotator Drive Group R7R REF. DTY NO. PART NO. DESCRPTON DESCRPTON Drive Group L.H. w/2m023 Motor Spring Washers Drive Assembly L.H DriveGroup R.H. w/2m023 Motor ^ * 833 O-Rim icontains items 9 thru 32 As viewed from driver s seat..see page 2G for motor Cascade Corporation 1983 Rev. 1 Form 5008

20 Rotator Drive Motor Hydreco Model 2MO DESCRPTON Seal Kit l included in Seal Kit C Cascade supplies replacement parts for the adapter, cover, and seal kit only. f additional parts are defective, the complete motor must be replaced. Corporation 1983 Rev. 1 Form 5008

21 Adjustable Forks REF. NO. QTY. 30 PART NO. R3R DESCRPTON PART NO. PART NO. PART NO. C C-5 i45602 C4 i22897 C-E LO07 C-E i22908 a-- i C C c C caoo7 C ix C C C Fork Assembly Ca45804 Ca45605 Fork C C Handle caoo7. c-8007 Rivet C C Spring ca _---- c Pin 1 CaO C Hook R4R CTY. 36" 42" 48" 54" DESCRPTON PART NO. PART NO. PART NO. PART NO. C C CS caoo7 A r C C C C C US45609 C C caoo7 caoo7 C Ca22908 c c MO6508 C&E508 Fork Assembly R4R Forks Used with Class Mounting QTY. 36" 42" 46" 54" DESCRPTON PART NO. PART NO. PART NO. PART NO. C C C C Fork Assembly 1 c C C C Fork 1 C C Cl Cd Handle 1 ca007 c-8007 ca007 ca007 Rivet 1 C C C C Spring 1 c c c c Pin 1 C CBo8508 C caos508 Hook Litho in U.S.A. 3/75 Cascade Corporation Form

22 Adjustable Forks 0.:-..,-- %T / J < R6R QTY DESCRPTON C C C C Fork Assembly R7R 48" 60" 72" DESCRPTON C C C Fork Assembly 3A Litho in U.S.A. 3/75 Cascade Corporation Form 5008

23 Fork Bar Mounting ONLY R3R R4R " 37" 45" t S C C C Fork Bar Mounting Group 1880 C-4880 C-4880 Capscrew lot Used Not Used Not Used Lockwasher, L, u c t-x24394 Keeper 1 C c c Upper Bar C-48 C-B448 Lockwasher s C C X07102 Capscrew 7 1 C C C Lower Bar io8585 C C Hook C C Capscrew C&l48 C6448 Lockwasher R6R 42" 60" 49" R7R 61" 73" DESCRPTON C C C C C Fork Bar Mounting Group Litho in U.S.A. 3/75 Cascade Corporation Form

24 Mounting R3R - Class REF. 0 4 NO. Mounting Angle Mounting Angle DESCRPTON city. Pm No. Dty. Part No. C C Mounting Group ii ; _~ C c csafm7!i c c-- ~~, 18 1 c i Centering Bracket i27603 Soacer Litho in U.S.A Cascade Corporation Form

25 Mounting R4R - Class R6R - Class REF. NO O 4 Mounting Angle Mounting Angle Mounting Angle Mounting Angle DESCRPTON C C C C my. Part No. my. Part Na Litho in U.S.A. 3/75 Cascade Corporation Form 5008

26 Mountings R4R - Class R6R - Class V REF. NO Mounting Angle Mounting Angle Mounting Angle Mounting Angle DESCRPTON C C C C sty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Litho in U.S.A. 3/75 Cascade Corporation Form 5006

27 Mounting: Model R6R-Class V R6R REF. NO. QTY. O 4 Mounting Angle Mounting Angle DESCRPTON Part No. Part No. 1 1 ( C C Mounting 2 ( 12 c-5071os c CancFrPry C _. --r --.-_ Lackwasl Group 10 1 C c Litho in U.S.A. 3/75 Cascade Corporation Form 5008

28 Mounting: Model R7R-Class V, 4 Mounting Angle REF. NO. DT,, R7R C DESCRPTON C Mounting Group ; 1 i -G,m64 1 Hook-Lower C Capscrew Litho in U.S.A. 3/75 Cascade Corporation Form D

29 Mounting Groups REF. O 4 NO. Mounting Angle Mounting Angle DESCRPTON QtY. Pert No. Dty. Plrt No Mounting Group 1 1 dl RGldaG 3 CCCC 1 crhwu. Paz ; 8 s?lim t Not used Stop. Kit Upper Hook - L.H. Corporstion 1993 Rev. 1 Form 5008

30 Mounting Groups R4R-CLASS 0 1 yl / OTY. 1 PARTNO. 1 DESCRPTON Mounting Group s 2 7 f E : Stop Block Kit R4R- CLASS 4 1 r: / QTY. / PARTNO. ) DESCRPTON Mounting Group Stop Block Kit Ceecede Corporation 1983 Rev. 1 Form F

31 Mounting Groups R4R- CLASS s 11 t Mounting Group ' her 2 2 c RCMU "W..-..,,----.a _- WJiJw -WOK n.n. 0 W47 fig T- E l757 is**. Lockwasher Chscrew Extension Lockwasher Cspscrew &d Lower Hook Capscrew Spacer Capscrew Stop Block Kit R4R - CLASS Mounting Group Stop Block Kit Cescade Corporation 1983 Rev. 1 Form 5008

32 Mounting Groups R7R - CLASS V 0 DESCRPTON Mounting Group Stop Block Kit.- y,,. c 1. c 1 R7R - CLASS V 4 4 Q e ) F; / DTY. 1 PART NO. ) DESCRPTON ) Mounting Group 11 1 ( UPLW Hook R.H. er l-i* L[ 01 WllW e bupscrew R Lockwasher Lower Hook Capscrew 6 1 i Upper Hook L.H Stop Block Kit * %Z. Cascade Corporation 1983, Rev. 1 Form H

33 Optional 90 and 180 Stops a REF. NO. R7R 180 Stop QTY. PART NO. DESCRPTON C Stop Group 1800on REF. NO. R3R R4R R4R R6R 180 Stop 180 Stop 180 Stop 180 Stop DESCRPTON C C C C Stop Group Litho in U.S.A. 3/75 Cascade Corporation Form

34 PRCE b+!&# mm TM PARTS ORDERNG LOG DATE PURCHASE ORDER SERAL CASCADE CUSTOMER PAGE REF NO QTY. NUMBER. PART NO. PART NO. DESCRPTON

35 Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Cascade Corporation 2501 Sheridan Avenue PO. Box 360 Springfield, Ohio Tel.: (513) Telex: FAX: l Cascade N.V. European Headquarters PO. Box AB Almere-Haven Achterwerf CB Almere-Haven The Netherlands Tel.: Telex: case nl FAX: Cascade N.V. Benelux Sales and Service PO. Box OAD Diemen Weesperstratt AP Diemen The Netherlands Tel.: Telex: cast nl Cascade GmbH Klosterhofwea Mdnchelgladbach 3 B.R. Deutschland Tel.: Telex: cast d Cascade Scandinavia Hydraulik A.B. Muskotgatan 17-(E.8-9) 25$Y&Helsingborg Tel.: Telex: caschbg s Cascade France S.A.R.L 11, rue Jean Charcot Zone lndustrielle Sud B.P Morangis Cedex France Tel.: (1) Telex: cascade f Cascade Hispanla S.A. Avenida De La Fabregada, 7 Hospitalet De Llobregat Barcelona Spain Tel.: Telex: cast e Cascade (UK) Ltd. 15, Orgreave Crescent Dore House ndustrial Estate Handsworth ;;;Mfi& S13 9NQ Tel.: Telex: cascsh g Cascade Hydraulics Ltd Kimbel Street Mississauga, Ontario Canada L5S-1 A8 Tel: 416/ Direct Parts Line: x Te/Ac: Cascade Materials Handling (Aust.) Pty. Ltd. (ncorporated in N.S.W.) 121 Long Street Smithfield, N.S.W Australia Tel.: Te/Ac: (790)24302 Cable: Cascaus FAX: Cascade Materials Handling (Aust.) Pty. Ltd. 44E Winterton Road Clayton, Victoria 3168 Australia Tel.: Cable: Casmel Cascade (Africa) Pty. Ltd. PO. Box Power Street lsando 1600 South Africa Tel.: /2/3/4/5 Telex: S.A. Cascade Japan Ltd. 4-1,l Chome, Shin Senri Higashimachi Tovonaka. Osaka 565 Japan Tel.: Tel/AC: Cascade J Cable: Cascadecfe, Osaka FAX: Cascade Corporation From 5008 Rav. 1 PN