Error Proofing Methods

Transcription

1 Error Proofing Methods Stanley Assembly Technologies KSEC

2 Founded in 1843 by Frederick Stanley Original Vision: Offer Products that would become the first choice of the professional around the world. Corporate Past, Present, and Future

3 Fiat Auto BEIJING JEEP CORP. CATERPILLAR Lear Company Past, Present, and Future RENAULT ANDROID

4 The Future is Global We are already there... The Fastening Systems Technology Leader Motor Vehicle Industry Passenger cars and trucks Heavy trucks, agricultural, recreational One of the most global product groups in SWK >40% annual sales outside the United States Direct Sales and Tech Support around the World United States: Cleveland, Detroit Europe: Paris, Frankfurt, Milan, Birmingham Asia: Wuhan China KSEC Korea Long Term Distributors in Key Geographic Areas Stak Industries has three generations of service to Stanley KSEC in Korea Expanding Systems and Field Service Solutions Cobotics Acquisition, Prod. Spec. added, Regional tech support Company Past, Present, and Future

5 Worldwide Leader in Assembly Technologies Stanley Assembly Technologies Facilities

6 Error Proofing methods Operator Feedback Line Stop Bolt Counting Automated Operations Semi-Autonomous Operations

7 Error Proofing Components Operator Tool Controller Product Detection Device Operator Feedback Line Stop Network Support Equipment

8 Alpha networking

9 Automatic Parameter Select Socket Tray Remote select switch Tool switch Barcode Reader (w/sigma) Broadcast (w/sigma)

10 Operator Feed back Lights on tool and remote Green for Pass Red for Failure Yellow for Low Red and Yellow for Replace Sound on tool and remote

11 Bolt Counting Product Enters Station Okay Rundowns Counted Product Exits Station

12 Product Detection Methods Limit Switch Photo Eye Ultrasonic Laser Camera Operator Types of product detection

13 Assembly Technologies Limit Switch Hard to locate Inexpensive Reliable

14 Assembly Technologies Ultrasonic Detector Reliable Wide field of view Easy to locate Mid-range cost

15 Assembly Technologies LASER Exact pinpoint detection Expensive Some color detection problems

16 Video Camera Reliable Enhanced information Expensive Exact position Easy to locate Video product detection

17 Assembly Technologies Operator Easy to locate Mid-range price Operator Dependant

18 Software Methods of Error Proofing Controller Software Alpha ATC Sigma Ladder Logic Fastening Tool Box Diagnostics Statistics

19 Fastener Replace Limit High Torque Reject Limit Torque BAILOUT Target Torque Start Angle Snug Torque Cycle Start Torque Torque CONTROL Target Low Torque Reject Limit Minimum Valid Torque 0 Degrees - Parts Snug Low Angle Reject Limit Angle CONTROL Target Angle BAILOUT Target High Angle Reject Limit Cycle Stop Torque Error proof setup of parameters. Angle

20 Fastening Toolbox Statistics

21 Assembly Technologies AAdaptive TTightening Gives precise target torque CControl

22 Networking for plant notification and line control Networking

23 Assembly Technologies Engineered Systems for fastening process control using automated and semi-autonomous operation.

24 Calibration systems for tool calibration and validation CALIBRATION

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