SPECIFICATIONS LASER LAY-OUT PRINTER model LLP 50-20
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1 SPECIFICATIONS LASER LAY-OUT PRINTER model LLP The NICKLEBUTT AUTOMATION Laser Lay-Out Printer model LLP is a self-contained standalone unit designed to mark Structural shapes with two (2) 50 Watt Fiber Optic Lasers on up to eight (8) surfaces. Lay- Out and Orientation marks as well as Welding Information can be imported from 3D Detailing Software and transferred on to the members. 3-4 times FASTER then any competitors machine twice as many Surfaces to mark NO Consumable cost by far the lowest overall cost (100,000 hours diode 2 shifts/day = 4000 hrs/year = 25 year life span). The NICKLEBUTT AUTOMATION Laser Lay-Out Printer model LLP has two (2) 50 Watt Fiber Optic Lasers with two (2) Laser Scanner Heads capable of marking at speeds up to 400 IPM mounted on Two (2) Four (4) axis Cartesian Robots. The LLP has an trailing Measuring device to measure the long X-Axis of the beam to be marked. The LLP also has an enclosure with a sliding door, internal lighting and a web cam for easy ONLINE diagnostic. The machine is manufactured by NICKLEBUTT AUTOMATION, controlled and powered by SICAM SOFTWARE (by CONTROLLED AUTOMATION) and serviced (ONLINE DIAGNOSTIC with VTS is standard) by CONTROLLED AUTOMATION in Bryant, Arkansas exclusively for NICKLEBUTT AUTOMATION LLC.
2 The DATA is imported directly from a 3D Detailing Software GENERAL DESCRIPTION: Two (2) 50 Watt Fiber Optic Lasers (standard) Two (2) 100 Watt Fiber Optic Laser (optional) Two (2) Laser Scanner Heads (standard) Two (2) four (4) axis Cartesian Robots (standard) One (1) Linear Measuring System (standard) One (1) extra heavy duty frame (standard) Two (2) VFD Motor & Gear Box One (1) Pneumatic System (125 PSI clean shop air to be supplied by the customer) Enclosure for Operator Safety with sliding Door and Internal Lighting (may vary depending on installation) Integrated Web Cam CCTV Monitor at the Operator Station Control Console One (1) 10 powered In feed Roller Conveyor Section (capable of powering an additional 60 of rollers) One (1) 10 powered Out feed Roller Conveyors Section (capable of powering an additional 60 of rollers)
3 DELIVERY: FOB POINT: INSTALLATION & TRAINING: WARRANTY: POWER REQUIREMENTS: 18 weeks (to be confirmed at time of order) Bryant, AR Nicklebutt Automation (NBA) will supervise the installation and perform the Training on one Office Person and one Machine Operator. Software Training is also included. 12 month warranty on parts / 120 days on labor NBA will repair or replace any defective parts due to material or workmanship for a period of 120 days after the completion of the start-up. NBA will pay for all travel and expenses for this 120 day period. All parts are warranted for one year after installation. If a failure is caused by abuse, neglect, or damage by the Customer, the customer will need to pay for all parts and all expenses incurred by NBA. The warranty does not include normal wear items. All other extended warranties by other component manufacturers are transferred to the customer. Standard Voltage is 3/460/60 (other Voltages upon special request) Control Voltage is 120 VAC at 60 Hz Customer must specify when a different voltage is required. Other voltages are available (additional cost min. $500.00). ENCLOSURE DIMENSIONS: Y-axis (Front to Back): 150 (3810mm) X-axis (width): 95 (2413mm) Height: 102 (2590mm)
4 SECTION SIZE MARK 4 SURFACES MARK 8 SURFACES MARK 12 SURFACES W6 - W12 YES X FUTURE W14 - W44 YES YES FUTURE M6 - M12 YES X FUTURE S6 - S24 YES X FUTURE C6 - C18 YES X FUTURE MC6 - MC18 YES X FUTURE HSS 6x6 - HSS 20x12 YES X FUTURE INSTALLATION & START-UP: By Nicklebutt Automation Supervise the installation of the machine and conveyor system Wire machine to the control panel Start up and calibration the machine Operator and Office Personnel Training of Software & Machine By Customer Have machine placed in its operating location but not anchored, according to installation instructions Provide electrical power through a fused disconnect according to approval drawing Provide compressed air according to the approval drawing Provide any equipment (fork lift, cranes, transit, welder, torches, etc ) as needed Provide other labor as needed Have material, drawings, and tooling needed for training and initial production NOTES: TERMS: Prices quoted do not include any applicable use or sales tax Quotation is subject to correction of clerical error A 20% cancellation charge may be applied to all cancelled orders that have began production and /or material purchasing This pricing is valid for 30 days from the date of the quote Quotation prices are in US Dollars Pricing quoted valid only for installation in the continental USA Delivery Time will start when Order Acknowledgement is signed and Down Payment Check is received by Nicklebutt Automation. NBA reserves the right to make Design Changes and technical Improvements without prior notice. 50% Down Payment with Written P.O. 45% after Acceptance Test at the factory and prior to shipping Balance upon completion of Installation
5 LASER MARKED BEAMS:
6 EASY FITTING OF LASER MARKED BEAMS - NO MORE DRAWINGS REQUIRED: GO PAPER-LESS ON THE SHOP FLOOR
7 MACHINE PICTURES: MACHINE ENCLOSURE UPPER CARTESIAN SYSTEM ROLLER FEED MEASURING CONTROL STATION
8 EXAMPLE (documented in a VIDEO) : Lay-Out Time of a Sample Beam with the LLP is 23 seconds Lay-Out Time of the same Beam by a qualified Fitter is 1 min. 42 seconds Add approx. 1 minute to check the Lay-Out = Total Time 2 min. 42 seconds THIS IS 7 TIMES FASTER THAN MANUAL LAY-OUT BY HAND COST SAVINGS: SHOP SIZE WEEKLY SAVINGS ANNUAL SAVINGS 50 MEN SHOP $14, $754, (*) 100 MEN SHOP $29, $1,534, (*) 140 MEN SHOP $41, $2,147, (*) (*) estimated Savings based on full production with two shifts RETURN ON INVESTMENT (TIME THE MACHINE WILL PAY FOR ITSELF) SHOP SIZE PAYOFF PERIOD 50 MEN SHOP 41 WEEKS 100 MEN SHOP 21 WEEKS 140 MEN SHOP 15 WEEKS
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