T H INK T O R N O S THINK P A R T S TORNOS PRODUCTS. Turning - Milling

Transcription

1 THINK P A R T S T H INK T O R N O S TORNOS PRODUCTS Turning - Milling

2 CT 20 THE GATEWAY TO THE TORNOS WORLD The CT 20 machine is an automatic turning machine with a sliding headstock and a bar capacity of 20 mm and 5 linear axes. It is equipped with two C axes which increase its machining capacity. The 5-axis version can take up to 26 tools (up to 10 rotating tools as an option), which makes it one of the bestequipped machines in its category on the market.

3 TECHNICAL CHARACTERISTICS CT 20 / 5 Maximum diameter mm 20 Number of linear axes 5 Number of C axes 2 Number of independent tool systems 2 Total number of tool positions 26 Position for rotating tools 10 Overall dimensions (L x W x H) mm x x Weight kg 2 900

4 SWISS GT 26 ENDLESS FLEXIBILITY Versatile, powerful, able to work with or without guidebush and perform operations with high added value, Swiss GT 26 is a solution for machining providing a complete standard equipment at a convenient price. Swiss GT 26 offers a wide range of equipment and accessories to increase the capabilities of the basic machine. Other accessories such as high pressure pump and independent outputs, long pieces extraction device can also complement the machine equipment.

5 TECHNICAL CHARACTERISTICS Swiss GT 26 / 6 Swiss GT 26 / 5 Maximum diameter mm 25,4 25,4 Number of linear axes 6 5 Number of C axes 2 2 Number of independent tool systems 2 2 Total number of tool positions Position for rotating tools Overall dimensions (L x W x H) mm x x Weight kg 3 550

6 SWISS ST 26 THE HIGH-PERFORMANCE SWISS TYPE LATHE The Swiss ST 26 is a highly competitive midrange machine capable of producing complex workpieces. It is equipped with unique kinematics which allow it to perform roughing finishing operations and use 3 working axes for secondary operations. The Swiss ST 26's modular tool system ensures the perfect balance between performance and efficiency. The Swiss ST 26 is available in 3 packs in order to meet customer requirements as fully as possible. Starter advanced Medical

7 TECHNICAL CHARACTERISTICS Swiss ST 26 Maximum diameter mm 25,4 Number of linear axes 7 Number of C axes 2 Number of independent tool systems 2 Total number of tool positions 37 Position for rotating tools 20 Overall dimensions (L x W x H) mm x x Weight kg 3 300

8 SWISSNANO THE MICRO AND NANO-PRECISION SPECIALIST The SwissNano was designed to meet the demand for small workpieces requiring very high precision. For example, its kinematics enable the machine to produce two thirds of watch movement components, from the simple to the most complex, including cutting, with excellent finishes. Its capability extends beyond horological applications to include any type of workpiece requiring extreme quality and precision. The kinematic structure was designed for exemplary balance and thermal management enables the operating temperature to be achieved very rapidly.

9 TECHNICAL CHARACTERISTICS SwissNano Maximum diameter mm 4 Number of linear axes 6 Number of C axes 2 Number of independent tool systems 2 Total number of tool positions 12 Position for tool position 2 Overall dimensions (L x W x H) mm x 650 x Weight kg 700

10 EVODECO THE MOST PRODUCTIVE AND POWERFUL MACHINES ON THE MARKET The EvoDECO range represents the pinnacle of Tornos products. Their unparallaled flexibility allow to efficiently produce the most complex workpieces while ensuring rapid setup change. Designed for the most demanding users, productivity (4 completely independent tool systems), performance (motorspindle offering high output and torque), both great machining autonomy and ergonomy are the assets of the EvoDECO range. They are available in 4 diameters : 10 mm, 16 mm, 20 mm and 32 mm.

11 TECHNICAL CHARACTERISTICS EvoDECO 10 EvoDECO 16 EvoDECO 20 EvoDECO 32 Maximum diameter mm Number of linear axes 10 (8) 10 (8) Number of C axes Number of independent tool systems 4 (3) 4 (3) 4 4 Total number of tool positions 18 (15) 20 (16) Position for rotating tools 13 (10) 15 (12) Overall dimensions (L x W x H) mm x x x x Weight kg

12 MULTISWISS REVOLUTIONISING THE MULTI-SPINDLE CONCEPT Silver edition : machine for bar machining only. White edition : Chucker machine with loading systems to suit your needs. Machines can convert to bar machines. Black edition : equipped with a Y axis to broaden the range of parts. The MultiSwiss is the link between multispindle and singlespindle machines. The MultiSwiss has 6 mobile spindles which use torque motor technology to index the barrel. It is very fast and can deliver cycle times equal to those of cam-operated multi-spindle turning machines. Thanks to its hydrostatic technology, the MultiSwiss can achieve exceptional finishes (Ra 0.15) and outstanding tool adherence even in materials considered difficult to machine. Despite its exceptional performance, the MultiSwiss is extremely easy to set up and adjust, and it is programmed in the same way as 6 machines with 3 linear axes, which means you don't need to be an expert in multi-spindle machines to operate it.

13 TECHNICAL CHARACTERISTICS Silver Edition White Edition Black Edition Maximum diameter mm Number of linear axes Number of C axes Number of independent tool systems Total number of tool positions Overall dimensions (L x W x H) mm x 1440 x 2120 Weight kg 7 000

14 MULTISIGMA AND MULTIALPHA This range of machines is perfectly equipped to produce highly demanding parts. This complete, global high-performance solution is characterised by its high precision, easily accessible work zones, bar feeder and swarf management system. The two machines differ in terms of secondary operations : these are totally independent on the MultiAlpha, while they take place on the central slide on the MultiSigma. Both models can be equipped with up to 2 counter spindles ; on the MultiAlpha 8 x 28, these enable operation with 5 tools, each on 3 numeric axes.

15 TECHNICAL CHARACTERISTICS MultiSigma 8 x 28 MultiAlpha 8 x 28 Maximum diameter mm Maximum workpiece length mm 90 (140) 90 (140) Number of linear axes 24 (28) 24 (28) Number of rotating axe 9 (13) 9 (13) Maximum number of tools in secondary operation 2 (4) 2 (4) Maximum number of rotating tools in secondary operation 3 (6) Overall dimensions (L x W x H) Overall dimensions vary according to optional filling Weight (with oil) kg ~ ~

16 SAS 16.6 VERY HIGH-PRECISION CAM-TYPE MULTI-SPINDLE MACHINE Over the years, the SAS 16.6 has acquired legendary status. Extremely reliable, precise and productive, it is a very profitable machine. The low weight of the barrel allowed Tornos engineers to obtain smoother indexing thanks to the reduced inertia. Moreover, Tornos, a world leader in small-capacity multi-spindle machines, has over 70 years' experience. More than 6500 Tornos machines operate every day throughout the world. The SAS 16.6 follows on from the AS 14, SAS 16 and SAS 16 DC multi-spindle machines.

17 TECHNICAL CHARACTERISTICS SAS 16.6 Maximum diameter mm (Ø 16 / Hex. 13 / Square 11) Maximum part length mm 75 Production proces parts / min 3 to 80 Spindle maximum power kw 7,5 (11) Maximum torque Nm 47,7 (70) Overall dimensions (L x W x H) mm x 1100 x Weight kg 2 700

18 VA TO 5 AXIS COMPACT MACHINING CENTRES The ultra-precise VA axis machining centre is designed to produce complex microtechnology components with exacting technological requirements. It owes its versatility to its modular design, extremely simple CNC programming and comprehensive standard configuration.

19 TECHNICAL CHARACTERISTICS VA 1008 Number of linear axes 3 to 5 (simultaneous) Tool systems HSK A32 / ISO 25 / HSK E 25 Rapid feed m / min 16 Tool changer 30 / 48 / 80 / 100 positions Electric spindle power kw 2,0 / 3,0 (100% / 125% ED) Connection installed power kva 10 Overall dimensions (L x W x H) mm x x Weight kg 2 000

20 BA 1008 HORIZONTAL MACHINE CENTRE WITH 3-6 AXES, FOR BAR MACHINING The BA 1008 is fed with bars via the machine, using a divider system which allows workpieces up to a diameter of 16 mm to be loaded. Positioned machining operations and interpolation between the tool systems and the workpiece are easily possible. With 4 frontal spindles, 3 lateral spindles and 2 secondary operation spindles, the BA 1008 is well equipped to service Almac's trademark industry : watchmaking.

21 TECHNICAL CHARACTERISTICS BA 1008 Number of linear axes 6 U / V / W travel mm 26 / 160 / 200 Max bar capacity (F22 nose collet) mm 16 Maximum total number of tools 10 Control type Fanuc Oi MD Overall dimensions (L x W x H) mm x 650 x Weight kg 950

22 ALMAC CU 2007 / CU 3007 THE GATEWAY TO 3-5 AXIS MACHINING The CU 2007 and CU 3007 combine dynamic performance and outstanding reliability with Swiss expertise, enabling Almac to offer its customers a truly innovative solution. The comprehensive standard equipment, combined with the expertise of the company's engineers, create the optimal conditions for producing complex workpieces.

23 TECHNICAL CHARACTERISTICS CU 2007 CU 3007 Axis X / Y / Z mm 500 / 400 / / 400 / 470 Tool magazine (position) 24 / 40 * 24 / 40 * Tool Holder HSK E 40 HSK E 40 Table size mm 650 x x 400 Centre dimensions (L x W x H) mm x x x x Weight kg * Option

24 TISIS : FOR COMMUNICATIONS AND PROGRAMMING ON YOUR MACHINE Monitoring* TISIS enables detailed monitoring of your machine inventory. Monitoring includes not only the status of the machines in the workshop, but also an overview of current production : the workpiece counter, remaining production time and the name and drawing of the workpiece are available at any time. TISIS Tab an Android app for tablets is also available to monitor the status of your workshop. Selecting your tools For each machine, TISIS has a database that contains all of the tool resources, for example chisel holder plates, thread whirling tools, polygon tools or milling tools. each of these tools has its own constraints, and these are integrated in TISIS. So, if a tool is selected, only the positions where it can be fitted on the machine will be activated. TISIS also manages incompatibilities between the various tools. The user is guided intuitively through the use of his machine, and each tool has its own image to allow easy identification. Another advantage is that the default geometries are automatically displayed when a tool is selected.

25 Transfer * In addition to programming, it is possible to transfer virtual programs to your to your bank of machines. Better still, it is possible to modify the program on the machine and transfer it again to you computer, maintaining full traceability. Programming TISIS enables you to program updated Tornos machines outside the TB-DECO system. Able to manage up to three 3 channels, the ISO editor automatically synchronises the code between the channels and uses syntax highlighting to enable value codes to be easily distinguished.

26 SERVICE Manufacturing test parts (developing manufacturing technology) Complex parts? We're here to help you! If our customers encounter problems producing complex parts, TORNOS provides the option of manufacturing test parts and / or developing new technology in our Techno Center. Commissioning help When starting up a new machine, we will provide you with step-by-step help in preparing for production. We will not leave you on your own with a new, unfamiliar piece of equipment even after the commissioning phase. Study An important part of your success is having properly trained personnel. This will make for efficient production with minimal expenditure. We have a training centre with highly qualified instructors, who will train your personnel how to operate our machines proficiently. i Technical documentation Our systematic storage of information enables us to rapidly provide the necessary documentation, and efficiently answer our customers' queries. Customer guidance We are more than just a lathe manufacturer ; we strive to be a reliable and long-term partner for you. TORNOS is a customer-focused company. What differentiates us from our competitors is that we offer not only equipment meeting the technical specifications, but also solutions for mechanical machining, aimed at increasing our customers' part manufacturing capacity.

27 Hotline Enables you to reach highly qualified specialists who can speak your language, in order to understand and rapidly resolve your problems. Maintenance service on customer premises We do everything possible to provide rapid and effective provide assistance on the customer's premises, when the need arises. Our highly professional team of service department technical specialists can work with customers within extremely short time frames. Rapid problem resolution is our main goal. Preventive maintenance Good machine maintenance will enable you to significantly reduce the risks of failure. Did you know that around 70 % of equipment failures could be avoided through appropriate maintenance? Preventive maintenance contracts with TORNOS enable our customers to avoid unexpected machine malfunctions. Spare parts warehouse When you need machine spare parts, you generally do not have the time to go looking for them. Only TORNOS original spare parts have the guaranteed compatibility and quality. Our policy of continuous improvement leads to technical developments, increasing the functionality and reliability of our spare parts. When you buy a TORNOS spare part, you are replacing a defective part with a new one, with a better service life.

28 TORNOS S.A. Rue Industrielle 111 CH Moutier Tél. +41 (0) Fax +41 (0) contact@tornos.com TORNOS TECHNOLOGIES DEUTSCHLAND GmbH Karlsruher Str. 38 D Pforzheim Tél. +49 (0)7231 / Fax +49 (0)7231 / contact@tornos.de TORNOS TECHNOLOGIES FRANCE Boîte postale 330 St-Pierre en Faucigny F La Roche s / Foron Cedex Tél. +33 (0) Fax +33 (0) contact@tornos.fr TORNOS TECHNOLOGIES IBÉRICA Pol. Ind. El Congost Avda. St Julià, 206 Nave 8 E Granollers Tél Fax comercial.tti@tornos.com TORNOS TECHNOLOGIES ITALIA SRL Via Cesare Pavese 21 I Opera / MI Tél Fax italia.contact@tornos.com TORNOS TECHNOLOGIES US CORPORATION 840 Parkview Boulevard US - Lombard, IL Tél Fax info-us@tornos.com TORNOS BEIJING OFFICE Rm.1706, Tower A Dongyu Office Building Jia #1 Shuguang Xili Chaoyang District CN - Beijing Tél Fax beijing.contact@tornos.com TORNOS TECHNOLOGIES UK LTD Tornos House Whitwick Business Park Coalville UK - Leicestershire LE67 4JQ Tél. +44 (0) Fax +44 (0) sales@tornos.co.uk TORNOS TECHNOLOGIES ASIA LIMITED Rm , Corporation Park, 11 On Lai Street, Shek Mun, Shatin, N.T., Hong Kong Tél Fax asiapacific.contact@tornos.com TORNOS TECHNOLOGIES POLAND Sp. z o.o. Ul. Spółdzielcza Kąty Wrocławskie Poland Tél Fax poland.contact@tornos.com TORNOS S.A. THAILAND REPRESENTATIVE OFFICE 7th Floor, 19, Bangna -Trad Soi 34, Bangna -Trad KM. 3 Road. Bangna, Bangkok, Thailand Tél Fax thailand.contact@tornos.com TORNOS TECHNOLOGIES (Shanghai) LTD Hui Feng Creativity Garden Feng Yu Building, 1-2F No. 239, Xitai Rd, Xu Hui District CN - Shanghai Tél Fax china.contact@tornos.com TORNOS TECHNOLOGIES ASIA LTD MALAYSIA REPRESENTATIVE OFFICE No , Ground Floor & , First Floor, One Terrace Plus, Tingkat Mahsuri 4, Bayan Lepas, PENANG, MALAYSIA Tél / Fax malaysia.contact@tornos.com Conforms to the European CE / CEM Safety Standards This document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. TORNOS S.A. assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS S.A. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability nor fitness for purpose shall apply. Edition August 2014 Tornos 2014, all rights reserved mt