Procedure for Approval of Vehicles produced or imported in Small Series, and Vehicles produced or imported under Pilot/Demonstration Projects

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1 DRAFT AUTOMOTIVE INDUSTRY STANDARD Procedure for Approval of Vehicles produced or imported in Small Series, and Vehicles produced or imported under Pilot/Demonstration Projects ARAI Date of hosting on website: 3 rd Last date for comments: 2 nd February 2017 Page 1 of 24

2 INTRODUCTION The Government of India felt the need for a permanent agency to expedite the publication of standards and development of test facilities in parallel when the work on the preparation of the standards is going on, as the development of improved safety critical parts can be undertaken only after the publication of the standard and commissioning of test facilities. To this end, the erstwhile Ministry of Surface Transport (MOST) has constituted a permanent Automotive Industry Standards Committee (AISC) vide order No. RT-11028/11/97-MVL dated September 15, The standards prepared by AISC will be approved by the permanent Technical Standing Committee (CTSC). After approval, the Automotive Research Association of India, (ARAI), Pune, being the Secretariat of the AIS Committee will published this standard. For better dissemination of this information ARAI may publish this document on their Website. This standard has been prepared to encourage reliable, affordable and efficient, innovative vehicles that meets consumer performance and price expectations through government, private collaboration for promotion and development of indigenous manufacturing capabilities, bringing technologies from developed countries, setting required infrastructure, consumer awareness and technology usage, thereby helping India to emerge as a leader in the emerging vehicle technology market in the world. In order to spur innovation and encourage the introduction of emerging technologies or vehicles with a different customer usage pattern into the market, it has been decided to permit the type approval of small volumes of these vehicles with some derogation. The standard also limits the volumes of such vehicles which can be produced over a period and the validity of the type approvals granted to them after which new initiatives would be needed by the manufacturer to meet latest requirement. The AISC panel and the Automotive Industry Standards Committee responsible for preparation of this standard is given in Annexure-III and Annexure-IV respectively. Page 2 of 24

3 Procedure for Approval of Vehicles produced or imported in Small Series, and Vehicles produced or imported under Pilot/Demonstration Projects 1.0 Scope of this Procedure: This Type Approval Procedure shall be applicable to models (including their variants and versions) of motor vehicles of categories M, N, and L under Small Series, and Vehicles produced or imported under Pilot/Demonstration Projects. Agricultural, Forestry Tractors and Construction Equipment Vehicles (CEVs) are not covered under this Procedure. 1.1 Definitions: Small Series Vehicles (Category A): A vehicle of category M, N, and L, manufactured or imported in limited numbers as specified in Clause 1.3. The detailed requirements to be complied with are as mentioned in Annexure I of this Procedure and the Maximum Number of Vehicles produced or imported should be limited to that mentioned in Clause 1.3 of this Procedure Pilot/Demonstration Project Vehicles intended for government schemes (Category C): A vehicle of category M, N, and L and manufactured or imported in limited numbers specifically built for the Purpose of Promotion of new Vehicle Technology. The detailed requirements to be complied with are as mentioned in Annexure II of this Procedure and the Maximum Number of Vehicles produced or imported should be limited to that mentioned in Clause 1.3 of this Procedure Small Series Special Purpose Vehicles: A vehicle of category M, N, and L for performing a special function for which special body arrangements and/ or equipment are necessary (as defined in AIS 053). The requirements to be complied with for the purpose of Regular Type Approval of such vehicles shall be as mentioned in AIS 017 and. Wherever Manufacturer/Builder of such Special Purpose Vehicle requests Test Agency notified under Rule 126 of for Approval of such a Vehicle under this standard, the Vehicle is required to comply with the requirements of this Procedure. 1.2 This Document covers the following Approvals: Category Description A C C1 C2 Small Series Production / import of Vehicles Pilot fleet/demonstration Vehicles intended for government schemes approval. The need for such demonstration fleets may be linked to a national or state level incentive programme. For vehicles for which regulations do not exist in one or more aspects For vehicles for which all requisite regulations exist. Page 3 of 24

4 1.3 Volume Limits for the Vehicles produced or imported in Small Series, and Vehicles produced or imported under Pilot/Demonstration Projects: For small series approval, the number of vehicles produced or imported shall be as specified in the table below. For vehicles Produced or imported under Pilot/Demonstration Projects, the nodal agency in charge may announce the number of vehicles that may be covered under this procedure. In the absence of any such specification, the following shall apply : Vehicle Category Annual Domestic Production / Imports (for each model including its variants and versions) A C1 C2 M1, N up to 100 Units M2, M3, N2, N up to 50 Units L up to 200 Units 1.4 Applicability of this Type Approval Procedure: This procedure shall be applicable only to vehicle manufacturer, who has its own manufacturing facility in India and service network of its own or through tie up in India and who has type approved at least one model as per Rule 126 of The models (including their variants and versions) which are already approved for all applicable requirements laid down in Central Motor Vehicle Rules need not separately be approved under this procedure. In case the test procedure required for establishing the qualification criteria for the incentive programme for the category of the vehicle concerned is not yet possible to be implemented (due to constraints like test facilities readiness, etc), such tests shall be exempted (by the designated agency) till the time said tests are possible to be conducted. Such exemptions shall cease to be valid after 12 months from the time said tests are possible to be conducted The Vehicle produced or imported under Small Series, and Vehicles produced or imported under Pilot/Demonstration Projects will be exempted from the requirements of Emission Conformity of Production (CoP) as notified under No. 115 and AIS 037 safety component COP requirements under. 1.5 Validity of Type Approval Certificate: The Type Approval Certificate issued to the Vehicles produced or imported under Small Series, and Vehicles produced or imported under Pilot/Demonstration Projects shall have a Validity as mentioned below: Page 4 of 24

5 A Small Series Vehicles Valid till 24 Months from the issue of Type Approval Certificate C Pilot fleet/demonstration approval C1 For vehicles for which regulations do not exist Valid till 24 Months from the issue of Type Approval Certificate C2 For vehicles for which regulations exist. The need for such demonstration fleets may be linked to a national or state level incentive programme. Valid till 24 Months from the issue of Type Approval Certificate At the end of this validity period or optionally before that OEM shall obtain: a) Small series type re-approval as per this standard. Normally only one reapproval shall be granted. Further re-approvals shall be granted at the discretion of the approval authority after the authority has assured itself that the applicant is not using the Small Series approval process to circumvent the regular complete approval process. For all re-approvals a new vehicle shall be submitted along with the application to the approving authority. or b) Full type approval under new type or c) Discontinue the series with the intimation to test agencies At the time of certification the latest standard / notification shall be considered for the test specified under this standard. Further, the latest notified rules and standards may specify requirement, which are over and above the requirements listed in this standard. 2.0 Type Approval Procedure 2.1 In the case of vehicles qualifying under criteria specified in Clause 1.0, the following procedure shall be followed : For the purpose of establishing the compliance as per this procedure, the requirements as mentioned in Annexure I or II shall be complied with. Applicability of the standard shall be as per applicability notified in The test reports issued by Testing agency notified under Rule 126 of shall be required to establish compliance to the provisions related to subjects marked with Abbreviation T. If for any of the items marked with Abbreviation T specific provisions / exemptions are mentioned in, and applicable standards, the same shall be applicable for establishing compliance for such items The test reports issued either by the Vehicle Manufacturer / Component Supplier or by a Third party test agency shall be required to establish compliance with the provisions related to subjects marked with Abbreviation R. Page 5 of 24

6 For the items listed in marked with Abbreviation R, if due to any specific reason it is not possible to furnish the test report(s) as per any of the above Indian regulations, the test reports for compliance to ECE regulations / EU directive / FMVSS / ADR / JIS/ SAE etc., corresponding to the applicable Indian Regulation shall be accepted at the discretion of the test agency The provisions related to subjects marked with Abbreviation NR are exempted as per the relevant applicable and standard for that subject The subjects marked with Abbreviation NA shall be exempted as per this standard Component Markings required under various provisions of except Rule 122 shall be exempted for vehicles approved under this procedure In addition to these tests, for category C vehicles, the manufacturer may request the Test Agency to conduct additional tests and provide reports for additional parameters as may be required by the nodal agency for administering the pilot / demonstration fleet program The applicant shall submit to test agency: (a) The information of the vehicle model (including their variants and versions) as per relevant tables of AIS 007. The applicant shall clearly specify the exemptions applicable against the relevant clauses of AIS 007. (b) Test reports for items covered under clause (c) Vehicle Manufacturer / Component Supplier / Third Party test agency test reports for items covered under clause (d) A declaration from the manufacturer as per clause (e) Any additional relevant technical information The test agency shall verify the submitted documents and shall issue a type approval certificate. The test agency shall also send a copy of type approval certificate to the nodal agency administering the Pilot / Demonstration Project for the Vehicles Produced or imported for which regulations do not exist (Series Category C1). Page 6 of 24

7 3.0 Mechanism for compliance to Production Volume Limits specified in Clause For the models approved under this procedure, the certificate holder shall half yearly submit in October and April to the test agency, a report with list of the engine number/motor number and chassis number of the vehicles produced or imported in the previous six months. For vehicles produced or imported for demonstration / pilot project a copy of this report shall also be sent to nodal agency. This report shall be required : Till the time, the limit specified under clause 1.3 is over; or When the certificate holder submits a declaration to test agency that it does not intend to produce or import any more vehicles as per the certificate issued for a model (including its variants and versions). In case of Demonstration project / pilot project, a copy of declaration shall also be submitted to the nodal agency. 3.2 In case, the certificate holder intends to resume production of a particular model (including its variants and versions), for which a declaration as per clause had been submitted, he shall provide information to this effect to the test agency and shall start submitting the six monthly reports as per clause 3.1. No re-certification shall be required in such cases within the validity period. Page 7 of 24

8 Annexure- I-A Category A of Small Series Vehicle M & N category Abbreviations T : Test agency report R : Test Report from Manufacturer / Supplier NA : Requirement exempted as per this standard NR : Requirement does not exist as per or in the prescribed standard S. No Subject M1 M2 M3 N1 N2 N3 1 Masses and dimensions 2 Tyres 95 (1) & IS: / IS: Tyre Installation 95 AIS Braking 96 IS: Steering effort 98 IS: Turning circle 98 (2) IS diameter 7 Reverse gear 99-8 Safety Glass 100 (2) IS: 2553 (Part 2) Component Level Approval 9 Wash / wipe 101 IS & Retro reflectors 104 AIS Reflective Tape 104 (1) AIS 090 N 12 Emissions Light NR/ Duty Vehicles T (as T appli cabl e) NR T NR NR 13 Emissions Heavy Duty Vehicles NR T/N R (as appli cabl e) T NR T T 14 Diesel Smoke OBD Requirements CNG Cylinder 115-B IS: LPG Cylinder 115-C IS: Engine power MOST Letter no.: IS: RT 11036/ 16/ 97 - MVL 19 CO 2 / Fuel consumption limits T NR NR T NR NR 20 Speedometer 117 IS: Speed limiters 118 AIS 018 N 22 Audible warning 119 IS: 1884 Devices Approval 23 Audible warning 119 IS: Devices Installation 24 Noise 120 IS: Plates (statutory) 122 AIS 065 Page 8 of 24

9 S. No Subject 26 Side door impact (1)-6 27 RUPD (1-A) 28 SUPD (1-A) 29 Hydraulic Brake Hose (1) Hydraulic Brake Fluid (1) Protective Steering (1)-5 32 Fuel tanks Gasoline/Diesel (1) 7 (a) and (b) 33 Wheel Rim (1) 8 34 External projections Performance Requirements (1) Wheel Guards 124(1) Wheel Nut (1) Accelerator control (1) Door latches and hinges (1) (16) 39 Identification of controls, tell tales and indicators (1) - 18 Control Location and operation 40 Installation of lighting and light signalling devices (1) Gradeability (1) Couplings 125 D 124 (1) Requirements for Construction and Functional Safety 44 Electric power train vehicles - Measurement of Electrical Energy Consumption (1) 26 (1) - 27 IS: IS IS IS 7079 IS 8654 IS: M1 M2 M3 N1 N2 N3 NA NR NR NR NR NR NR T T NR T T NR T T NR T R NR NR R NR NR IS: IS: IS 9436/ 9438 IS: IS: I S IS IS: AIS 071 (Part 1 & 2) R NR NR NR NR NR NA NA NA NA NA NA AIS 008 (Rev.1) AIS 003 AIS 091 Part 1 AIS 092 AIS 038- AIS 039 NR NR NR NR R R T Page 9 of 24

10 S. No Subject 45 Method of Measuring the Range 46 Measurement of Net Power and Maximum Thirty Minute Power 47 Constant Speed Fuel Consumption (1) - 28 (1) - 29 (1) Spray Suppression (1) Forward vision (1) Survival Space Requirement 51 The strength of superstructure of passenger vehicles (1) 35 (1) Flammability (1) Interior Fittings (1) Interior Noise (1) Bumper (1) Hand Hold (1) Defrost / demist (1) Hybrid vehicles (1) a 59b Traction Batteries Lead acid Traction Batteries other than Lead acid (1) - 49 (1) Seat belts 125 (1-A) 61 Seat belt anchorages 125 1A 62 FUPD 125 (1-B) AIS 040- AIS 041 IS:11921 AIS-013 AIS 021 AIS 029 AIS 031 IS: IS: & AIS 047 AIS 020 AIS 006 AIS 046 AIS 084 AIS-102 Part 1 & 2 AIS 048 AIS 048 IS: IS: AIS-069 M1 M2 M3 N1 N2 N3 NR NA NA NR NA NA NR NR N T NR NR NR NR NR NR NR NR NA NA NA NR NA NA NR NR NR NR NR T NR NR NR NA NA NA NA NA NA NR T T NR T T R NR NR NR NR NR R NR NR NR NR NR R NR NR NR NR NR NR R R NR R R Page 10 of 24

11 S. No Subject 63 Rear view mirrors 64a 64b RV Mirror Specifications Installation requirements 125 (2) 125 (2) 65 Seat Strength 125-5, Buses and Coaches C AIS 001 AIS 002 M1 M2 M3 N1 N2 N3 IS: / AIS 023 AIS 052 (Rev. 1) NR T T NR NR NR 67 Spare Wheel R NR NR R NR NR 67a Temporary use spare wheel tyres 95 (7) 68 Warning Triangles 138 (4) - c 69 Suppression (radio) EMC at vehicle or ESA level as specified in standard. 70 Anti-theft and immobiliser 71 Performance of lighting and light signalling devices 71a End-outline frontposition (side), rearposition (side), stop, side marker, daytime running lamps 124(1)-(21) AIS 110 AIS 022 R NR NR R NR NR AIS 004 (Part 3) --- AIS 075 / AIS (1) b Direction indicators 102, 103, (1) c Rear registration plate lamps 105 (1) d Headlamps (1)(20) 71e Automotive Bulbs 124(1 )-1 71f Front fog lamps (1)-20 / AIS 010 AIS 034 Page 11 of 24

12 S. No Subject 71g Rear fog lamps (1)-20 71h Reversing lamps (1)-20, (1) i Parking lamps (1)-20 / AIS 010 M1 M2 M3 N1 N2 N3 ---xxx--- Page 12 of 24

13 Annexure- I-B Category A of Small Series Vehicle L category Abbreviations T : Test agency report R : Test Report from Manufacturer / Supplier NA : Requirement exempted as per this standard NR : Requirement does not exist as per or in the prescribed standard S.No Subject L1 L2 L5-M L5-N 1. Masses and dimensions Tyres 95 (1) & 94 IS: Tyre Installation 95 AIS Braking 96 IS: Turning circle diameter 98 (2) IS NR NR R R 6. Reverse gear 99 - NR NR T T 7. Safety glass Component Level Approval 100(2) IS: 2553 (Part 2) NR NR R R 8. Retro reflectors 104 AIS Exhaust Emissions Diesel smoke LPG Cylinder 115-C IS: CNG Cylinder 115-B IS: CO 2 / Fuel consumption Engine power MOST Letter no.: RT 11036/ 16/ 97 - MVL IS: NR R (>200cc) 15. Speedometer 117 IS: Audible warning Devices Approval 17. Audible warning Devices Installation 119 IS: IS: R R 18. Noise 120 IS: Statutory markings 122 AIS Pillion Handhold 123 IS: T T NR NR 21. Saree Guard T T NR NR 22. Foot Rest R R NR NR 23. Hydraulic Brake Hose (1) - 2 IS Hydraulic Brake Fluid (1) - 3 IS External projections Performance Requirements (1) - 11 IS: Accelerator control (1) - 15 IS NR NR R NR NR (>500 cc) NA (>500 cc) R (>500 cc) NA (>500 cc) Page 13 of 24

14 S. No Subject 27. Identification of controls, (1) - tell tales and indicators 18 Control Location and operation 28. Suppression (radio) EMC at vehicle or ESA level as specified in standard (1) - 21 AIS 071 (Part 1 & 2) AIS 004 (Part 3) Draft AIS-132/D9 L1 L2 L5-M L5-N 29. Gradeability 124 (1) - 23 AIS Installation of lighting (1) - AIS 009 and light signalling devices Fuel tanks (1) IS: Gasoline/Diesel (25) 32. Requirements for (1) AIS 038 Construction and Functional Safety Electric power train (1) - AIS 039 vehicles - Measurement 27 of Electrical Energy Consumption 34. Method of Measuring the (1) - AIS 040 Range Measurement of Net Power and Maximum Thirty Minute Power (1) - 29 AIS Wash / wipe 101, AIS 045 (1) - NR NR R R Hand Hold (1) 42 AIS 046 NR NR R R 38. Wheel Rim 124 (1) - 43 AIS Anti-theft (1) AIS 074 (44) 40. Hybrid vehicles 124 (1) - 47 AIS-102 Part 1 & Spray Suppression ( for 124 (1) - 48 AIS 103 2W <200 cc) R R NR NR 42a Traction Batteries (Lead 124 (1) - 49 AIS 048 Acid) 42b Traction Batteries (Other 124 (1) - 49 AIS 048 than Lead Acid) 43. Performance of lighting and light signalling devices 43 a Front-position, rearposition, stop, daytime running lamps, fog lamps, as applicable 105 (1) - 20, 124 (1) -32 AIS 010 / AIS 012 Page 14 of 24

15 S. No Subject 43 b Direction indicators 102, 103, (1) - 20, 124 (1) -32 L1 L2 L5-M L5-N AIS 010 / AIS c Rear registration plate lamps 105 (1) - 20, 124(1) d Headlamps 105 (1) - 32 AIS 010 / AIS 012 AIS e Automotive Bulbs (1)-1 AIS f Front fog lamps (1) g Rear fog lamps (1) h Reversing lamps (1)- 20, (1) i Parking lamps 105 (1) - 20, 124 (1) Rear view mirrors AIS 010 NR NR T T AIS 010 / AIS 012 NR NR T T 44 a RV Mirror Specifications 125 (2) AIS b Installation requirements 125 (2) AIS Spare wheel NR NR R R ---xxx--- Page 15 of 24

16 Annexure II-A Category C1, C2 M, N category vehicles Category C1: Pilot fleet/demonstration Vehicles intended for government schemes approval for which Regulations/standards do not exist in one or more aspects. Category C2: Pilot fleet/demonstration Vehicles intended for government schemes approval for which all requisite regulations exist. Abbreviations : T : Test agency report R : Test Report from Manufacturer / Supplier NA : Requirement exempted as per this standard NR : Requirement does not exist as per or in the prescribed standard D - Declaration from manufacturer on compliance (as per clause of AIS 131) Note: C1*- vehicles for which regulations / standards do not exist in one or more aspects, the corresponding entry in the table shall read as 'NR' applicable Sr. No 1 Subject Masses and dimensions 2 Tyres Category C1* & C2 M1 M2 M3 N1 N2 N3 93 IS (1) & 94 IS: / IS: Tyre Installation 95 AIS 051 D D D D D D 4 Braking 96 IS: Steering effort 98 IS: Turning circle 98 diameter (2) IS D D D D D D 7 Reverse gear 99-8 Safety Glass IS: 2553 Component Level 100 (Part 2) Approval D D D D D D 9 Wash / wipe 101 IS & D D D D D D 10 Retro reflectors 104 AIS 057 D D D D D D 11 Reflective Tape 12 Emissions Light Duty Vehicles 104 (1) AIS 090 D D D D D D T NR/T (as applicable) NR T NR NR 13 Emissions Heavy Duty Vehicles NR T/NR (as applicable) T NR T T 14 Diesel Smoke OBD Requirements NA NA NA NA NA NA 16 CNG Cylinder 115- B IS: LPG Cylinder 115- C IS: Engine power MOST Letter no.: RT 11036/ 16/ 97 - MVL IS: Page 16 of 24

17 S. No Subject 19 CO 2 / Fuel consumption limits Category C1* & C2 Draft AIS-132/D9 M1 M2 M3 N1 N2 N T NR NR T NR NR 20 Speedometer 117 IS: Speed limiters 118 AIS 018 NR D D D D D Audible warning Devices Approval Audible warning Devices Installation 119 IS: IS: Noise 120 IS: Plates (statutory) 122 AIS 065 D D D D D D 26 Side door impact 27 RUPD 28 SUPD Hydraulic Brake Hose Hydraulic Brake Fluid Protective Steering Fuel tanks Gasoline/Diesel 33 Wheel Rim 34 External projections Performance Requirements 35 Wheel Guards 36 Wheel Nut Accelerator control Door latches and hinges Identification of controls, tell tales and indicators Control Location and operation Installation of lighting and light signalling devices (1-A) (1-A) (1) - 2 (1) - 3 (1)-5 (1) 7 (a) (1) 8 (1) (1)-13 (1) - 14 (1) - 15 (1) (16) (1) - 18 (1) -20 IS: NA NR NR NR NR NR I S NR R R NR R R I S NR R R NR R R IS 7079 IS 8654 D D D D D D IS: D NR NR D NR NR IS: / IS: IS 9436/ 9438 IS: D D D D D D IS: D NR NR NR NR NR I S D D D D D D IS NA NA NA NA NA NA IS: AIS 071 (Part 1 & 2) AIS 008 (Rev.1) Page 17 of 24

18 S. No Subject 41 Gradeability 42 Couplings Constant Speed Fuel Consumption Spray Suppression 45 Forward vision Survival Space Requirement The strength of superstructure of passenger vehicles 48 Flammability 49 Interior Fittings 50 Interior Noise 51 Bumper 52 Hand Hold 53 Defrost / demist 54 Seat belts 55 Seat belt anchorages 56 FUPD 57 Rear view mirrors 57 a Specifications 57 b Installation requirements 58 Seat Strength 59 Buses and Coaches* * Nonconformities not holistically violating the spirit of the standard may be allowed at the discretion of the approval authority. (1) D 124 (1) - 22 (1) - 31 (1) - 33 (1) -34 (1) - 35 (1) - 36 (1) - 37 (1)-38 (1) (1)-41 (1) 42 (1) (1-A) 125-1A 125 (1-B) 125 (2) 125 (2) 125-5, C Page 18 of 24 Category C1* & C2 Draft AIS-132/D9 M1 M2 M3 N1 N2 N3 AIS 003 AIS 091 Part 1 AIS 092 NR NR NR NR D D IS:11921 NA D D D D D AIS-013 NR NR NR D D D AIS 021 R NR NR NR NR NR AIS 029 NR NR NR NA NA NA AIS 031 NR NA NA NR NR NR IS: NR NR R NR NR NR IS: & AIS 047 NA NA NA NA NA NA AIS 020 NR R R NR R R AIS 006 D NR NR NR NR NR AIS 046 D D D D D D AIS 084 D NR NR NR NR NR IS: IS: R NR NR NR NR NR AIS-069 NR R R NR R R AIS 001 D D D D D D AIS 002 IS: / AIS 023 AIS 052 (Rev. 1) NR T T NR NR NR

19 S. No Subject 60 Spare Wheel Temporary use 61 a tyres Warning 62 Triangles 63. Suppression (radio) EMC at vehicle or ESA level as specified in standard a 65 b 65 c Anti-theft and immobiliser Performance of lighting and light signalling devices End-outline front-position (side), rearposition (side), stop, side marker, daytime running lamps Direction indicators Rear registration plate lamps 65 d Headlamps 65 e Automotive Bulbs 65 f Front fog lamps 65 g Rear fog lamps 65 h Reversing lamps 65 i Parking lamps 138(1) Category C1* & C2 M1 M2 M3 N1 N2 N3 D NR NR D NR NR 95 (7) AIS 110 D NR NR NR NR NR 138 (4) - c 124(1)-(21) AIS 022 AIS 004 (Part 3) --- AIS 075 / 105 (1) , 103, (1) (1) -20, (1)(20) 124(1) -1 (1)-20 (1)-20 (1)-20, (1) -32 (1)-20 AIS 076 D D D D D D / AIS 010 / AIS 010 AIS 034 / AIS xxx-- Page 19 of 24

20 Annexure II-B Category C1, C2- L category vehicles Category C1: Pilot fleet/demonstration Vehicles intended for government schemes approval for which Regulations/standards do not exist in one or more aspects. Category C2: Pilot fleet/demonstration Vehicles intended for government schemes approval for which all requisite regulations exist. Abbreviations : T : Test agency report R : Test Report from Manufacturer / Supplier NA : Requirement exempted as per this standard NR : Requirement does not exist as per or in the prescribed standard D - Declaration from manufacturer on compliance (as per clause of AIS 131) Note: C1*- vehicles for which regulations / standards do not exist in one or more aspects, the corresponding entry in the table shall read as 'NR' applicable S. No Subject Category C1* & C2 L1 L2 L5-M L5-N 1. Masses and dimensions Tyres 95 (1) & 94 IS: Tyre Installation 95 AIS 050 D D D D 4. Braking 96 IS: Turning circle diameter 98 (2) IS NR NR D D 6. Reverse gear 99 - NR NR T T 7. Safety glass Component Level Approval 100(2) IS: 2553 (Part 2) NR NR D D 8. Retro reflectors 104 AIS 057 D D D D 9. Exhaust Emissions Diesel smoke LPG Cylinder 115-C IS: CNG Cylinder 115-B IS: CO 2 / Fuel consumption Engine power MOST Letter no.: RT 11036/ 16/ 97 - MVL IS: NR R (>200 cc) 15. Speedometer 117 IS: Audible warning Devices Approval 119 IS: 1884 R R 17. Audible warning Devices Installation 119 IS: Noise 120 IS: Statutory markings 122 AIS 065 D D D D 20. Pillion Handhold 123 IS: D D NR NR Page 20 of 24

21 S. No Subject Category C1* & C2 L1 L2 L5-M L5-N 21. Saree Guard 123 T T NR NR 22. Foot Rest 123 D D NR NR 23. Hydraulic Brake Hose IS 7079 (1) Hydraulic Brake Fluid IS 8654 (1) - 3 D D D D 25. External projections Performance Requirements (1) Accelerator control (1) Identification of controls, tell tales and indicators Control Location and operation 28. Suppression (radio) EMC at vehicle or ESA level as specified in standard. (1) (1)-(21) IS: IS AIS 071 (Part 1 & 2) AIS 004 (Part 3) NR NR NR NR D (>500 cc) NA (>500 cc) D (>500 cc) NA (>500 cc) 29. Gradeability AIS 003 (1) Installation of lighting AIS 009 and light signalling devices (1) Fuel tanks IS: Gasoline/Diesel (1) (25) 32. Wash / wipe 101, AIS 045 (1) - 39 D D D D 33. Hand Hold 124 (1) 42 AIS 046 NR NR D D 34. Wheel Rim 124 (1) - 43 AIS Anti-theft AIS 074 D D D D 36. Spray Suppression ( for 2W <200 cc) 37. Performance of lighting and light signalling devices 37 a front-position, rearposition, stop, daytime running lamps, as applicable (1) (44) 124 (1) - 48 AIS (1) -20, 124 (1) b Direction indicators 102, 103, 124 (1) -20, 124 (1) -32 AIS 010 / AIS 010 / D D NR NR Page 21 of 24

22 S. No Subject 37 c Rear registration plate lamps 105 (1) -20, 124(1) d Headlamps 105 (1) e Automotive Bulbs (1)-1 37 f Front fog lamps (1) g Rear fog lamps (1) h Reversing lamps (1)-20, 124 (1) i Parking lamps 105 (1) -20, 124 (1) -32 AIS 010 / AIS 010 AIS 034 AIS 010 Draft AIS-132/D9 Category C1* & C2 L1 L2 L5-M L5-N NR NR R R AIS 010 / NR NR R R 38. Rear view mirrors 38 a RV Mirror Specifications 125 (2) AIS 001 D D D D 38 b Installation requirements 125 (2) AIS Spare wheel 138(1) -- NR NR D D ---xxx--- Page 22 of 24

23 ANNEXURE - III (See Introduction) COMPOSITION OF AISC PANEL* Draft AIS-132/D9 Panel convenor Mrs. Rashmi Urdhwareshe Members Shri M. Sreenivasulu Shri V. A. Tandon Shri V. P. Rawal Shri V. D. Chavan Ms. Vijyanta Ahuja Shri K. K. Gandhi Shri P. K. Banerjee Shri S Ravishankar Shri Karthick A Ms. Suchismita Chatterjee Shri Arvind Kumbhar Shri Satyanarayana Gupta B Shri Girish S Kodolikar Shri T. M. Balaraman Shri Arun S. Shri S. Muthu Kumar Shri Feroz Khan Shri K. Naga Raju Shri V. G. Kulkarni Shri Kiran Mulki Shri V. M. Manel Shri Avinash Khot Shri Piyush Chaudhary Shri Sumit Sharma Shri Sanjeev Mandpe Shri Nikhil Desai Shri Rajendra Khile Shri Philip Jose Shri P. S. Gowrishankar Shri Sharad Saraf Shri Chaitanya J. Wagh Shri Vijeth R. Gatty Shri Suchindran M Shri S. Ramiah Shri Makarand M. Brahme Shri Uday Harite Director, ARAI Representing ARAI ARAI ARAI CIRT ICAT SIAM SIAM SIAM (Ashok Leyland Ltd) SIAM (Ashok Leyland Ltd) SIAM (Ashok Leyland Ltd) SIAM (Bajaj Auto Ltd.) SIAM (Bajaj Auto Ltd.) SIAM (Force Motors Ltd.) SIAM (Hero MotoCorp Ltd.) SIAM (Hero MotoCorp Ltd.) SIAM (Honda Cars R & D India Ltd.) SIAM (Honda Cars R & D India Ltd.) SIAM (Mahindra Truck & Buses) SIAM (Mahindra Truck & Buses) SIAM (Mahindra & Mahindra Ltd.) SIAM (Mahindra Two Wheelers Ltd.) SIAM (Mahindra Two Wheelers Ltd.) SIAM (Mahindra Reva Electric Vehicle) SIAM (Maruti Suzuki India Ltd.) SIAM (Mercedes-Benz India Private Limited) SIAM (Mercedes-Benz India Private Limited) SIAM (Renault Nissan Technology and Business Center) SIAM (Tata Motors Ltd.) SIAM (Tata Motors Ltd.) SIAM (Tata Motors Ltd.) SIAM (Tata Motors Ltd.) SIAM (Toyota Kirloskar Motor Pvt. Ltd.) SIAM (Toyota Kirloskar Motor Pvt. Ltd.) SIAM (TVS Motor Company Ltd.) SIAM (Volkswagen India Pvt. Ltd.) ACMA Page 23 of 24

24 ANNEXURE IV (See Introduction) COMMITTEE COMPOSITION * Automotive Industry Standards Committee (to be included) Page 24 of 24

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