ACCORD Controls ARG Series Heavy Duty Actuator

Transcription

1 flowserve.com CCORD Controls RG Series Heavy Duty ctuator Double cting or Spring Return Scotch Yoke ctuator RG Series Scotch Yoke IP67M pproved SIL 3 Capable 1

2 Flow Control Division Valve utomation Systems Flowserve Corporation s Valve utomation Systems provides complete valve and damper automation to the worldwide processing industries. We provide maximum value to the end user through a broad offering of products, services, application engineering and our systematic approach to automation. Quality, Dependability and Productivity Recognized as a leader in valve automation systems, CCORD Controls pneumatic actuators can automate valves with torque values from 25 to 2.2 million in-lbs ( ,566Nm). ctuators are available in a wide range of materials suitable for use in the most demanding applications. Flowserve also offers a comprehensive range of NMUR Controls and accessories such as lockout modules and gear overrides. To complete the package Flowserve can provide engineering design services for automation mounting brackets and mounting hardware. 2

3 flowserve.com utosize 4.0 utosize 4.0 utomation sizing and selection software While reasonable attempts have been made to ensure the accuracy of the output from this program. Flowserve disclaims responsibility for the use of this program including but not limited to the Sales and service facilities are strategically located in industrial centers throughout the world. Use utosize 4.0 to: Ensure accurate actuator sizing Simplify and save time sizing actuators Create project files and data sheets Perform engineering calculations To ccess Literature Online Every item in this catalog has a brochure containing a great deal of technical product detail. It s easy to find it s free and you do not need a password. Do This: ➊ Go to ➌ Enter keyword or literature number ➋ Click in the box that says Literature ➍ Click on Search" The most recent version of each product bulletin will be available on this site. Once you have the PDF, you can: read it print it download it even it 3

4 RG Series Heavy-Duty Scotch Yoke ctuator The Worcester WRG Series provides up to 2.2 million in-lbs of heavy-duty Scotch yoke torque. Enhanced performance is achieved by using a superior yoke support system that significantly reduces transverse loads. Guide Bands Optimizes piston support and extends Quad Seal life with protective wiping action. Piston Seals Dynamic Quad Seal design provides enhanced cycle life versus conventional O-Rings. Features True Modular Design On-Off, Multi-Position and Throttling Pneumatic, Gas and Hydraulic Models Spring Return Fail Safe and Double cting Modular Construction The Pressure, Torque and Spring Modules are designed for maximum flexibility, reduced envelope dimensions and weight. Torque Outputs: D 2.2M in-lbs (248K Nm) SR 1.2M in-lbs (124K Nm) Operating Pressures: Pneumatic: psi Hydraulic: psi IP67M Ingress Protection O-Rings or dynamic quad seals are utilized to conform to IP67M specifications, ensuring optimal ingress protection. 4 Cylinder Heavy wall cylinders provide increased job site durability. Interior surface is honed and hard chrome plated to provide superior corrosion and wear resistance. Scotch Yoke Symmetrical or canted ductile iron cast yoke. Enclosed yoke slot for increased strength with 2 keyways supporting parallel or perpendicular mounting. Rod Bearings PTFE lined metal reinforced bronze bearings provide superior piston rod support, extending cycle life

5 flowserve.com RG Series Heavy-Duty Scotch Yoke ctuator 20% higher break torque Interchangeable Yoke System Symmetrical Yoke Features Hard Chrome Plated Cylinder Walls Symmetrical and Canted Yoke Guide Bar Yoke Support Dual DD Cylinder Option Canted Yoke Field Reversible ction Overrides, Line Break and Special Controls ESD Performance Ductile iron casting Totally enclosed yoke slot for increased strength and cycle life Canted yoke results in approx. 20% higher break torque 2 keyway provision for flexibility of parallel or perpendicular mounting Override Options Spring Module design facilitates field retrofitting of jackscrew or hydraulic overrides Slider Block Induction hardened and hard chrome plated yoke pin with aluminum bronze slider blocks minimize contact stress and ensure high cycle life. Steel Guide Bar Hard chrome plated alloy steel guide bar provides optimal support of the transverse loads. Spring Module Pull-to-compress, concentric-nested design utilizes high strength alloy spring steel to maintain consistent torque output (over time) and promote high cycle life performance. Pull Rod Spring pull rod is over-sized to resist impact loads and hard chrome plated to provide superior corrosion and wear resistance. Bidirectional Travel Stops llow precise adjustment of open and closed positions, ensuring valve shutoff and optimizing seat life. Torque Module Modular with symmetrical flanges and female output drive. Provided with dual accessory mounting pads and compliant to international ISO/MSS and NMUR mounting specifications 5

6 ccessories RG Series Heavy-Duty Scotch Yoke ctuator Modular Construction Double cting or Spring Return (FCW or FCCW) Pneumatic or Hydraulic Pressure Modules Torque Module with symmetrical or canted yokes Override Options Direct Drive Jackscrew, Bevel Gear Jackscrew or Hydraulic Override SR with Direct Drive Jackscrew D with Hydraulic Override Cylinder D Endplate DD Double cting Dual Cylinder D Direct Drive Jackscrew D Bevel Gear Jackscrew Pneumatic Pressure Module D Hydraulic Override SR Spring Module Hydraulic Pressure Module SR Direct Drive Jackscrew SR Bevel Gear Jackscrew SR Hydraulic Override 6

7 flowserve.com Dimensions F L J N I B C G Side View "H" TP X "V" DEPTH G E P S NPT ir Ports Spring Return Back view bolt pitch for accessory mountings B K N B M N B D G Y Q I G NPT ir Ports Z Double cting Single Cylinder X Double cting Dual Cylinder ctuator Dimensions, mm (inch) Series B C D E F I J K L M N X Y Q S P RG , , (5.55) (12.20) (19.61) (0.73) (10.39) (2.17) (3.90) (5.08) (24.04) (42.91) (35.51) (11.10) (2.68) (1.97) (0.35) (2.36) (1.18) RG (6.38) (14.49) (23.07) (0.79) (12.68) (2.56) (4.57) (5.67) (28.03) (50.31) (41.73) (12.76) (2.68) (1.97) (0.31) (2.36) (1.18) RG (6.98) (17.48) (27.80) (0.91) (14.96) (2.95) (4.37) (5.94) (32.17) (59.06) (48.74) (13.78) (3.74) (1.97) (0.59) (4.33) (1.77) RG (9.57) (22.24) (34.17) (0.91) (18.39) (3.58) (5.71) (6.89) (42.28) (75.55) (63.62) (19.13) (3.74) (2.76) (0.00) (4.33) (2.17) RG ,5 189, (12.28) (28.19) (39.69) (1.02) (22.36) (5.71) (6.91) (7.46) (53.78) (92.44) (80.94) (24.57) (3.74) (2.76) (0.61) (4.33) (2.17) RG (15.51) (29.76) (64.57) (1.10) (23.62) (7.28) (8.19) (8.58) (61.89) (125.35) (90.55) (31.02) (3.74) (2.76) (1.00) (4.33) (2.17) RG (19.69) (31.89) (79.92) (1.97) (24.21) (8.66) (10.43) (12.20) (73.23) (151.18) (103.18) (39.37) (10.47) (5.91) (0.45) (10.24) (5.12) RG (26.18) (33.86) (102.36) (2.17) (26.77) (11.02) (12.05) (14.17) (88.39) (188.58) (120.08) 52.36) (10.47) (7.87) (0.83) (10.24) (5.12) Cylinder Size 5" 6" 7" 8" 9" 10" 12" 14" 16' 18" 20" 22" 24" 28" 32" 36" 40" G Z 178 (7.01) 178 (7.01) 196 (7.72) 222 (8.74) 248 (9.76) 274 (10.79) 324 (12.76) 375 (14.76) 438 (17.24) 486 (19.13) Dimension "Z" upon Request 532 (20.94) 588 (23.15) 648 (25.51) 865 (34.06) 967 (38.07) 1069 (42.09) Port Size NPT 3/8 3/8 3/8 3/8 3/8 1/2 3/4 3/4 3/ ½ 1½ 1½ (46.06) 7

8 Dimensions ISO BSE DETILS (RG1, RG2) SIDE VIEW ISO BSE DETILS (RG3 to RG6) SIDE VIEW ISO BSE DETILS (RG7) SIDE VIEW ISO BSE DETILS (RG8) SIDE VIEW 8 Mounting Base Details & Dimensions, mm (inch) Series ISO base SPIGOT Ø PCD Bore Ø Bore Tol W W Tol No of Bolt X Size T U U Tol RG1 F , / X M16 (3.94) (5.51) (1.89) (0.55) (0.20) (2.04) +0.2/+0.0 RG2 F , / X M20 (5.12) (6.50) (2.36) (0.71) (0.20) (2.54) +0.2/+0.0 RG3 F , / X M16 (7.87) (10.0) (2.83) (0.79) (0.20) (3.03) +0.2/+0.0 RG4 F , / X M20 (9.06) (11.73) (3.86) (1.10) (0.20) (4.11) +0.2/+0.0 RG5 F , / X M30 (10.24) (14.02) (6.30) (1.57) (0.20) (6.67) +0.2/+0.0 RG6 F , / X M36 (11.81) (15.98) (7.09) (1.77) (0.31) (5.50) +0.2/+0.0 RG7 F , / X M36 (14.57) (19.02) (8.66) (1.97) (0.31) (9.11) +0.3/+0.0 RG8 F , / X M36 (18.50) (23.74) (11.02) (2.48) (0.31) (11.51) +0.3/+0.0

9 flowserve.com Dimensions Z Double cting Single Cylinder Dimension Z, mm (inch) Series 5" 6" 7" 8" 9" 10" 12" 14" 16' 18" 20' 22" 24" 28" 32" 36" 40" RG1 (0.39) (0.39) (0.04) (0.47) (0.98) (1.50) (2.48) ,5 103 RG2 (0.20) (0.31) (0.83) (1.81) (2.81) (4.06) , RG3 (1.02) (2.01) (3.01) (4.25) (5.20) (6.10) 42, RG4 (1.67) (2.91) (3,86) (4.76) (5.87) (7.05) 43,5 67,5 90,5 118,5 148,5 257 RG5 (1.71) (2.66) (3.56) (4.67) (5.85) (10.12) ,5 275,5 326,5 RG6 (1.38) (2.28) (3.39) (4.57) (8.84) (10.85) (12.85) ,5 218,5 269,5 320 RG7 (2.32) (6.59) (8.6) (10.61) (12.60) 177,5 228,5 279 RG8 (6.99) (9.00) (10.98) L N B C G E Double cting Tandem Cylinder Dimensions for Spring Return Tandem Cylinders, mm (inch) Series B C E G N L RG (26.18) (67.52) (102.36) (26.77) (46.06) 52.36) (222.24) RG (26.18) (68.50) ) (26.77) (46.06) 52.36) (223.23) 9

10 Module Weights Model Torque Module 68 RG1 (31) RG2 RG3 RG4 RG5 99 (45) 143 (65) 295 (134) 510 (231) RG6 933 (423) RG (853) RG (1686) Module Weights, Lbs (kgs) Pressure Module Spring Module (14) 35 (16) 47 (22) 53 (24) (30) (43) (25) (32) (45) (65) 139 (63) 209 (95) (45) (64) (91) 217 (99) 320 (145) (40) (44) (46) (47) (58) (66) (145) (185) (255) (154) (194) (266) (337) (428) (70) (72) (103) (118) (121) (183) (201) (210) (162) (207) (277) (388) (452) (743) (290) (335) (350) 269 (122) 477 (217) 783 (356) (48) (52) (54) (72) (78) (82) (125) (150) (146) 119 (54) 186 (85) (232) (248) (257) (254) (410) (434) (224) (280) (391) (478) (787) (1055) (1384) (583) (790) (760) (787) (937) (907) (829) (1096) (1435) (1779) (1038) (1339) (1383) (1444) (1650) (1686) (984) (1282) (1533) (1891 (2103) (2637) (2779) (2830) (3232) (3374) NMUR shaft height and bracket mounting details O X Ø M5-6H SQ. 19 Detail B Spigot Height 30 Z øcld Lk Lo Detail C 10 Series O H V Lk (mm) Lo (mm) Spigot height øcld Z Key Size Y W X Bolt Size RG1 - M x x M6 RG2 - M x x M6 RG3 - M x x M6 RG4 130 M x x M6 RG5 130 M x x M10 RG6 130 M x x M10 RG7 130 M x x M10 RG8 130 M x x M12

11 flowserve.com Manual Override Options Jackscrew Hydraulic Sandwich Gear Bevel Gear Model ISO Mounting Product Specification ctuator shall be designed in accordance with EN to define minimum cycle life performance and designed for on-off and modulating service. ctuator output shall meet ISO rated torque compliance to provide safe mounting interface and comply with ISO 5211/MSS SP-101 mounting standards and NMUR VDI/VDE standards for accessory mounting. ctuator shall have a symmetrical torque module to simplify field service and interchangeability of spring and air modules. Manual overrides and mounting is consistent for both spring and torque module to simplify mounting. The actuator torque module shall utilize an interchangeable yoke system to allow simple field conversion of symmetrical and canted yokes. The spring module shall use a pull-to-compress motion with single or concentric-nested springs that are internally supported and guided and weld secured for safety. The spring module shall be designed for minimum length and weight to improve the center of gravity, reduce material stress and assembly support requirements. The actuator shall have hard chrome plated cylinder walls to provide superior corrosion and wear resistance. The actuator piston sealing should use advanced Quad Seal technology to provide enhanced cycle life compared to conventional O-Rings. The internal support guide rods, spring rods and piston rods shall be hard chrome plated for superior corrosion and wear resistance. The pneumatic cylinder shall use external retention rods to provide visual confirmation and inspection of rod integrity for increased safety. gency & Environmental pprovals IP67M (1 meter depth for 30 minutes) IEC SIL 3 Suitable TEX Certified Torque D SR Jackscrew Jackscrew Sandwich Sandwich N-m in-lb Direct Bevel Declutchable Hydraulic Direct Bevel Declutchable Operation Gear Gear Operator Gear Gear RG1 F RG2 F RG3 F RG4 F RG5 F RG6 F RG7 F RG8 F Hydraulic Standard Paint Specification The standard external surface treatment consists of a 2 pack primer and 2 pack epoxy coating. This international marine coating is suitable for chemical, coastal and offshore environments providing superior corrosion resistance. Primer Coat: Top Coat: Finished Color: kzo Nobel Intergard 251, anticorrosive zinc phosphate epoxy primer, 75 microns DFT, color: KG902-Red. kzo Nobel Intergard 740 epoxy finish, 2 mills DFT ECK724 Storm Grey, High Gloss 11

12 ctuator Model Designation How to Order Series Body Size Cylinder Size ction Spring Module Torque Pattern (Yoke) Sealing/Temp Manual Override Material/ Coatings Options D- Double cting Single Cylinder 0 S- Symmetrical N- Nitrile, 0- None GE- Grey Epoxy (std) 00- None -20 F to 180 F DD- Double cting Dual Cylinder 1 C- Canted G- Sandwich Declutch Gbox PO- Primer Only TC- Ext. Stopper -CW SR- Spring Return Fail CW 2 H- High Temp J- Jackscrew WE- White Epoxy TO- Ext. Stopper -CCW SO- Spring Return Fail CCW 3 (Viton), 0 F to 300 F D- Bevel Gear Jackscrew SP- Specials TB- Ext. Stopper -Both Dir RG L- Low Temp, (material) H- Hydraulic S xxx- Specials code F to 180 F Model Code Example: RG 5 22 SR 6 C N D GE TC Maximum Cylinder Size Body Maximum Cylinder Size Size D DD SR/SO Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. lthough Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/ user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application. While the information and specifications contained in this literature are believed to be accurate they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, expressed or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices. Flowserve Flow Control (UK) Ltd. Burrell Road Haywards Heath West Sussex United Kingdom RH16 1TL Phone: Fax: Flowserve Corporation Flow Control Division 1978 Foreman Drive Cookeville, Tennessee US Phone: Fax: Flowserve Pte Ltd No. 12 Tuas venue 20 Singapore Phone: Fax: Flowserve Flow Control Benelux BV Rechtzaad RC Roosendaal NB Netherlands Phone: Fax: Flowserve ustralia Pty Ltd Flow Control Division 14 Dalmore Drive Scoresby, Victoria 3179 ustrialia Phone: Fax: Flowserve do Brasil Ltda Rua Tocantins, Bairro Nova Gerti São Caetano do Sul, São Paulo Brazil Phone: Fax: Unit 01\02\06\07 9F China Fortune Tower No. 1568, Century venue, Pudong Shanghai China Phone: Fax: Flowserve Corporation No. 35, Baiyu Road Suzhou Industrial Park Suzhou , Jiangsu Province, PRC Phone: Fax: Flowserve China Hanwei Building No. 7 Guanghua Road Chao Yang District Beijing CHIN Phone: +86 (10) Fax: +86 (10) FCD CENBR /10 Printed in U.S.. Flowserve Corporation