JESSE HERNANDEZ: ARTIFICIAL LIFT ENGINEER WITH 35 YEARS IN ARTIFICIAL LIFT AND SUPPORT OF NEW TECHNOLOGY IN COUNTRIES ALL AROUND THE WORLD.
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- Bartholomew Houston
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2 LUIS DIAZ: PROFESSIONAL PETROLEUM ENGINEER WITH OVER 35 YEARS IN THE OIL AND GAS INDUSTRY. LEADER FOR TEAMS RESPONSIBLE FOR DRILLING, PRODUCTION AND WORKOVER FOR SEVERAL MAJOR OIL COMPANIES. GIVEN THE OPPORTUNITY TO USE STATE OF THE ART TECHNOLOGY. JESSE HERNANDEZ: ARTIFICIAL LIFT ENGINEER WITH 35 YEARS IN ARTIFICIAL LIFT AND SUPPORT OF NEW TECHNOLOGY IN COUNTRIES ALL AROUND THE WORLD.
3 35 YEARS OF MAKING HYDRAULIC LIFT SYSTEMS WORK
4 THE BEGINNING: THE SEARCH FOR ECONOMICS IN RE-ENTRY OF MATURE OIL FIELDS The search for an economical solution to recovery of an estimated 300,000 barrels of oil from a field that has been produced for over 100 years. Studies indicated the need for re-entry. Slim hole directional drilling provided the economics, but a lift method was needed. Hydraulic power transmission offers advantages including RIGLESS installation
5 INDUSTRY RECOGNIZED ADVANTAGES OF HYDRAULIC LIFT HIGHER RATE IN REDUCED BORE WELLS TOLERANT TO SAND ECONOMICS IN MULTIPLE WELLS EXCELLENT FOR SEVERE DOG LEGS, DEVIATION OR HORIZONTAL WELLS APPLICABLE IN GASSY WELLS LARGE PRODUCTION RANGE NO MOVING PARTS LOW PRESSURE RESERVOIRS RIGLESS INSTALLATION RIGLESS PUMP RECOVERY FACILITATES TREATMENT FOR CORROSION, HEAVY OIL, PARAFFIN AND SCALE
6 DIRECTIONAL, HORIZONTAL OF SEVERE DOG LEGS
7 GREATER PRODUCTION IN REDUCED BORE RE-ENTRY OR NEW DRILLING
8 LOWER CAPEX AND OPEX IN MULTIPLE WELL PADS
9 HIGH VOLUME FLOW BACK OR GASSY LOW PRESSURE OIL WELLS
10 TOLERATES SAND, CORROSION AND GAS
11 MOST COMMON REPORTED DISADVANTAGES HIGH OPEX - SURFACE MAINTENANCE COST (PLUNGER PUMP VALVES AND PLUNGER PACKING) REQUIRES TRAINING AND PRODUCT KNOWLEDGE ISSUES WITH SURFACE HIGH PRESSURE PIPING ISSUE WITH COST OF TREATMENT FOR WATER AS POWER FLUID IN PISTON PUMPS
12 WHAT HAPPENED TO HYDRAULIC LIFT
13 ITS TIME TO WAKE THE SLEEPING GIANT: NEW GENERATION JET PUMP
14 BASICS: HIGH VOLUME JET PUMP CONCEPT
15 FLOW BACK TO LOW PRESSURE GASSY PRODUCTION HIGH VOLUME TO LOW VOLUME GAS VENTED SOLUTIONS
16 COMBINATION CASING FREE WITH CONCENTRIC COIL TUBING OPTION WELL COMPLETION No XN Landing Nipple X Sliding Sleeve XN Landing Nipple X Sliding Sleeve XN Landing Nipple 8 Safety Joint 9 Pup Joint 10 Packer Landing Nipple Description
17 RIGLESS INSTALLATION
18 SURFACE WELLHEAD PRESSURE CONTROL
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20 OTHER ADVANCES IN HYDRAULIC LIFT 2-3/8 x 5-1/2
21 MOST FREQUENT PROBLEMS ARE ENGINEERING PROBLEMS
22 National Hydraulic Piston Pump Single acting action High Efficiency- 80% + Stroke length: Pump Capacity 2-3/8 500 bfpd 2-7/ bfpd
23 DEVELOPMENTS IN PISTON PUMPING
24 COMMENTS & CONCLUSIONS HYDRAULIC LIFT NEEDS INTEGRATED ENGINEERING PRODUCT KNOWLEDGE PRODUCT DEVELOPMENT HYDRAULIC LIFT IS A PROVEN PRODUCTION TOOL THAT OFFERS SOLUTIONS
25 WHAT DO WE NEED WE NEED TO DEMONSTRATE OPTIMIZATION AND RELIABILITY ON YOUR EXISTING HYDRAULIC LIFT SYSTEMS WE NEED TO DEMONSTRATE DESIGN AND INSTALLATION OF THE ENGINEERED HYDRAULIC LIFT SOLUTION
26 THE IDEAL OIL WELL CANDIDATE WITH INITIAL FLOW BACK RATES TO 4000 BFPD AND A LONG TERM SOLUTION AT LESS THAN 100 BFPD IN GEOMETRICALLY CHALLENGING REDUCED BORE GASSY OIL WELLS.
27 THANKS FOR YOUR TIME AND ATTENTION
28 THROAT AND NOZZLE
29 PERFORMANCE SIMULATIONS
30 THROAT ANNULUS PRODUCTION FLOW AREA
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32 CAVITATION AREA W/ GAS APPROXIMATION
33 VERTICAL MULTIPHASE FLOW
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36 CONTINUED JET PUMP PERFORMANCE
37 WEST TEXAS MODEL West Texas Sample Well Data Depth 9800 API 46 Production 200 bfpd 5000 bfpd Water Cut 80% Casing 5-1/2 GOR Tubing 2-7/8 Flowline 100 psi FBHP 500 psi psi SBHP 1000 psi psi
38 FLOW BACK W/ GOR: 50 SCF/BBL CASING FREE COMPLETION 12C Nozzle and Throat Combination 12A Nozzle and Throat Combination Prod bfpd PF Press Pf Bpd HP PIP- psi Prod bfpd PF Press Pf Bpd HP
39 CASING FREE W/ GOR: 200, 650 & 2500 SCF/BBL, PIP= 2500 PSI WC: 86%, PF press: 4300 psi N & T GOR Prod PF bpd HP 13B B B B WC: 86%, PF Press: 4300 psi WC: 86%, PF Press: 4300 psi N & T GOR Prod bfpd Pf Bpd HP 13B B B B WC: 20%, PF Press: 4300 psi N & T GOR Prod PF bpd HP 13B B B B N & T GOR Prod PF bpd HP 13B B B B
40 FLOW BACK W/ GOR: 650 SCF/BBL CASING FREE COMPLETION 12C Nozzle and Throat Combination Prod bfpd PF Press Pf Bpd HP B Nozzle and Throat Combination PIPpsi PIPpsi Prod bfpd 4792 flow PF Press Pf Bpd HP A Nozzle and Throat Combination PIP- psi Prod bfpd 4792 Flow PF Press Pf Bpd HP CONCENTRIC 1-1/2 X 2-7/8 8A N & T-GAS VENT PIP- psi Prod bfpd PF Press Pf Bpd HP
41 HIGH VOLUME PRODUCTION TUNISIA
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44 COMBINATION CASING FREE WITH CONCENTRIC COIL TUBING OPTION WELL COMPLETION No XN Landing Nipple X Sliding Sleeve XN Landing Nipple X Sliding Sleeve XN Landing Nipple 8 Safety Joint 9 Pup Joint 10 Packer Landing Nipple Description
45 NEW GENERATION JET PUMPS
46 HIGH VOLUME STYLE COIL TUBING JET
47 RIG LESS INSTALLATION TO CUT COST IN A MATURE OILFIELD
48 RIG LESS CONCENTRIC COIL TUBING COMPLETION
49 ADVANCES IN HYDRAULIC LIFT 2-3/8 x 5-1/2
50 National Hydraulic Piston Pump Single acting action High Efficiency- 80% + Stroke length: Pump Capacity 2-3/8 500 bfpd 2-7/ bfpd
51
52 Kobe Hydraulic Piston Pump Double Acting Efficiency: 80% + Stroke length : 15
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54 Guiberson Hydraulic Piston Pump Single and Double Acting Models Efficiency: 80%+ Stroke Length: 36
55 DEVELOPMENTS IN PISTON PUMPING
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58 PUMP DISPLACEMENT
59 PRESSURE & FORCE BALANCE
60 SELECTING P/E
61 PUMP INTERNAL LOSSES Pfr psi 1250 psi
62 EXAMPLE OF FRICTION LOSS CALCULATION
63
64 PISTON PUMP PERFORMANCE
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70 MOST FREQUENT PROBLEM
71 COMMENTS & CONCLUSIONS HYDRAULIC LIFT NEEDS INTEGRATED ENGINEERING PRODUCT KNOWLEDGE TRAINING DEVELOPMENT HYDRAULIC LIFT IS A PROVEN PRODUCTION TOOL THAT OFFERS SOLUTIONS
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